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Leuze electronic SD4R 14, Connecting And Operating Instructions

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Appendix

Leuze electronic

SOLID-4

69

T

N

T

 35/

7-

24V

DEUTSCH

ENGLISH

FRANÇAIS

IT

ALIANO

ESPAÑO

L

NEDERLANDS

12.4

Checklists 

The inspection before first startup determines the safety-related flawless integration of the 
active opto-electronic protective device (AOPD) into the machine and its control system. 
The results of the inspection must be recorded in writing and kept with the machine 
documents. They can then be used as a reference during subsequent regular inspections. 

Safety Interfaces

549900

MSI-s/R

Type 4 safety interface, relay output

549901

MSI-sx/Rx

Type 4 safety interface, extended, relay-output

549902

MSI-i/R

Type 4 safety interface, cycle control, relayoutput

549903

MSI-ix/Rx

Type 4 safety interface, cycle control, extended, relay 
output

549904

MSI-m/R

Type 4 safety interface, muting, relay-output

549980

MSI-mE/R

Type 4 safety interface, muting, relay output, UL/CSA, 
ext. temperature range, 60 °C

549905

MSI-mx/Rx

Type 4 safety interface, muting, extended, relay output

549982

MSI-mxE/Rx

Type 4 safety interface, muting, extended, relay output, 
UL/CSA, 

 

ext. temperature range, 60 °C

549906

MSI-mi/R

Type 4 safety interface, muting and cycle control, relay 
output

549907

MSI-mix/Rx

Type 4 safety interface, muting and cycle control, 
extended, relay output

Article 
no.

Article 

Description

Summary of Contents for SD4R 14

Page 1: ...SOLID 4 Safety Light Curtain 604049 2011 02 Subject to change without prior notice C O N N E C T I N G A N D O P E R A T I N G I N S T R U C T I O N S O r i g i n a l I n s t r u c t i o n s...

Page 2: ...stored carefully It must be available for the entire operating time of the optical safety device Notes regarding safety and warnings are identified with the symbol Notes regarding important pieces of...

Page 3: ...instructions for access guarding with SOLID 4 14 3 System setup and possible uses 15 3 1 The opto electronic protective device 15 3 2 Cascading option 16 4 Functions 18 4 1 Selectable functions of th...

Page 4: ...7 1 1 Transmitter 37 7 1 2 Receiver SD4R E 38 7 1 3 Receiver SD4R 41 7 2 Connection examples 42 7 2 1 Connection example for transmission channel 1 TC1 42 7 2 2 Connection example for transmission cha...

Page 5: ...inputs outputs 56 11 1 6 Safety related transistor outputs 57 11 2 Safety Light Curtain host dimensions weights response times 58 11 3 Safety Light Curtain guest dimensions weights response times 59...

Page 6: ...s The SOLID 4 series is equipped with 2 OSSDs transistor safety related switching outputs with M12 connection system as standard features To provide the best possible solutions for specific applicatio...

Page 7: ...refers to a course of action provides informa tion about special attributes or describes setting procedures Symbols for SOLID 4 Transmitter General transmitter symbol Transmitter not active Transmitt...

Page 8: ...ne guarding Requires detection in the foot leg area EDM External Device Monitoring FC Feedback circuit for EDM OSSD1 OSSD2 Safety related switching output Output Signal Switching Device Point of opera...

Page 9: ...tion range 14 14 mm 0 3 6 m 20 20 mm 0 7 14 m 30 30 mm 0 5 9 m 40 40 mm 0 9 20 m 90 90 mm 0 9 20 m hhhh Protective field heights 150 1 800 mm v Functions only with receiver E With selectable start res...

Page 10: ...rk Equipment Directive 89 655 EEC supplemented by Directive 95 63 EC OSHA 1910 Subpart 0 Safety regulations Accident prevention regulations and safety rules Ordinance on Industrial Safety and Health a...

Page 11: ...ve function is no longer guaranteed Manipulating the safety sensor also voids all warranty claims against the manufacturer of the safety sensor The safety sensor must be tested regularly by competent...

Page 12: ...information must not lead to unsafe actions by users The manufacturer of the machine is responsible for safe machine construction safe implementation of the safety sensor imparting all relevant infor...

Page 13: ...ng a Safety Laser Scanner with configurable protective field can be used if safety category 3 PL d acc to ISO 13849 is sufficient information on ROTOSCAN Safety Laser Scanners can be obtained via our...

Page 14: ...est beam above the reference plane must be selected in accordance with EN ISO 3857 It applies for all versions that people are only detected during the access their presence in the danger zone however...

Page 15: ...s of the transmitter beams and opens the corresponding receiver elements in sequence in the same rhythm A protective field is consequently formed in the area between the transmitter and receiver the h...

Page 16: ...fields for rear area protection without any additional expense for control and connection for example The host system is responsible here for all processor tasks displays and the receiver side interfa...

Page 17: ...ng plug must be used to be able to operate a host guest without connected guest see Chapter 12 3 Note With cascaded devices the response time of the entire system is always produced by the response ti...

Page 18: ...irections It is consequently impossible for them to affect each other Another possible way to suppress mutual influences is to switch one of the two protective devices from transmission channel 1 to 2...

Page 19: ...ing Without the start restart interlock the receiver outputs immediately switch to the ON state after the machine has been turned on or the power supply has been restored and after the protective fiel...

Page 20: ...nitoring function dynamically monitors contactors relays or valves downstream from the SOLID 4E Precondition here are switching elements with positive guided feedback contacts normally closed You can...

Page 21: ...R must be set to transmission channel 1 4 4 Diagnostics function Dirt and error signal output For diagnostic purposes SOLID 4 has a short circuit proof Weak Beam Error Indication signal output for for...

Page 22: ...the supply voltage is present Table 5 1 1 Transmitter LED status displays a LED1 green red b LED2 green red Fig 5 1 1 Transmitter status displays Display Meaning LED1 green LED2 off Operating voltage...

Page 23: ...appear on the receiver s 7 segment display a Symbol for OSSDs b LED1 green red c Symbol for RES d LED2 yellow Fig 5 2 1 SD4R E Receiver status displays 7 segment display Meaning 8 Hardware reset when...

Page 24: ...n GREEN OSSD safety outputs in the ON state LED2 Yellow ON Internal RES interlock activated the OSSD safety outputs are switched to the OFF state If the protective field is free the de vice can be unl...

Page 25: ...age is present 7 segment display Meaning 8 Hardware reset at the moment of turn on S Self test running for approx 1 5 sec 1 Normal operation channel 1 F device fault x fault number display alternates...

Page 26: ...area is presented for all types of protection based on these situations 6 1 Calculating minimum distances Light Curtains can only perform their protective function if they are mounted with a sufficien...

Page 27: ...imum of 500 mm applies for the safety distance T Total delay time in seconds total from The response time of the protective device tAOPD a The response time of the safety interface if any tSafety inte...

Page 28: ...the safety distance and required resolution for a Safety Light Curtain for danger zone guarding If this value cannot be achieved because of the safety distance other measures e g mechanical barriers...

Page 29: ...Heights equal to or less than 300 mm are considered too low for adults to crawl under d Resolution of the AOPD S mm K mm s x T s C mm S Safety distance in mm K Approach speed of 1600 in mm s T Total d...

Page 30: ...se as access guarding for example with limited space between the protective field and point of operation Warning Please also observe the additional safety instructions for access guarding with SOLID 4...

Page 31: ...30 hhhh 30 mm As per EN ISO 13857 As per EN ISO 13857 128 mm SD4 40 hhhh 40 mm As per EN ISO 13857 As per EN ISO 13857 208 mm SD4 90 hhhh 90 mm 300 mm 1200 mm 850 mm S mm K mm s x T s C mm S Safety d...

Page 32: ...r optical protective devices can indirectly deflect the transmitter s beams into the receiver This can cause an object in the protective field not to be detected Therefore all reflective surfaces and...

Page 33: ...ible to reach under over around or walk behind the Safety Light Curtain Observe the maximum distance between machine table and protective field of 75 mm with reference to a table height of 750 mm If t...

Page 34: ...t beam and therefore the height of the protective field for Safety Light Curtains with a resolution of 14 20 30 or 40 mm is determined by the requirements in acc with EN ISO 13857 Access guarding may...

Page 35: ...that can rotate 360 two each for transmitter and receiver are included with delivery 6 4 2 Option Mounting with swiveling brackets Four swivel mounting brackets with shock absorbers can be ordered op...

Page 36: ...PA OL NEDERLANDS 6 4 3 Option Side mounting Mounting is optionally possible with mounting brackets with sliding nuts on the side slot They are not included with delivery L mounting bracket Z mounting...

Page 37: ...y both safety switching outputs OSSD1 and OSSD2 must be looped into the working circuit of the machine Signal outputs may not be used for switching safety relevant signals The start restart button for...

Page 38: ...m shielding connecting cables with which the shield is routed on the knurled nut of the housing coupling must be used suitable cables are listed under accessories in Chapter 12 3 7 1 2 Receiver SD4R E...

Page 39: ...4 Pin Color Assignment Function 1 White Input Start restart Signal output Weak signal error Start restart normally open contacts against 24 V DC Weak signal error 24 V DC light reception strong 0 V l...

Page 40: ...tchovers RES EDM during operation cause a fault F32 F33 which can only be removed by interrupting the voltage supply Table 7 1 3 SOLID 4 SD4R E Receiver operating mode selection Without EDM Without RE...

Page 41: ...he shield extends to the knurled nut of the housing coupling suitable cables are listed under accessories Chapter 12 4 Fig 7 1 3 SD4R 5 pin view of the pins Pin Color Assignment Function 1 Brown Suppl...

Page 42: ...ro vided by the receiver c Release circuit 2 channel d Release circuit 1 channel e External testing selected f Polarity for transmission channel 1 g Start restart button h 2 A fine wire fuse melting f...

Page 43: ...EDM feedback circuit b Positive driven relays spark suppression is provided by the receiver c Release circuit 2 channel d Release circuit 1 channel e External testing selected f Polarity for transmiss...

Page 44: ...nctions such as Muting or Cycle Control can be implemented with intelligent safety interfaces of the MSI series from Leuze electronic For this see accessories in Chapter 12 3 a EDM feedback circuit b...

Page 45: ...he MSI SR4 The connecting cables must be routed in a strong conduit so that mechanical damage is prevented Also be sure to follow the MSI SR4 connection and operating instructions Figure 7 2 4 Receive...

Page 46: ...Only after it has been determined that the optical protective device functions correctly can it be integrated into the machine s control circuit 8 1 Switching on Warning Without internal start restart...

Page 47: ...erlock function after it is turned on for activation see Chapter 7 1 2 LED Without internal RES transmitter re ceiver aligned and protective field free Without internal RES transmitter re ceiver not a...

Page 48: ...place Note If cascaded AOPDs are aligned with each other it must always be in the order of host first then guest 8 2 1 Optimizing alignment by turning and or tilting the transmitter and receiver The...

Page 49: ...ime and after major modifications or repairs if this could affect the safety of the machine Observe the specifications regarding the instructing of operation personnel by experi enced technicians befo...

Page 50: ...light up yellow restart interlock locked If the AOPD is being operated without the internal start restart interlock it is sufficient to watch LED1 on the receiver during the testing procedure When th...

Page 51: ...irty they are A flashing 7 segment display with the protective field free LED1 is green indicates a weak signal reception cleaning the front screen is then required If cleaning the screens does not im...

Page 52: ...oving errors LED is not lit Check supply voltage Check connecting cable Replace transmitter if necessary LED1 is lit red continuously Hardware error replace transmitter LED2 is lit red continuously Tr...

Page 53: ...l hardware fault Send the device in F28 Internal hardware fault Send the device in F29 Internal hardware fault Send the device in F30 Error in semiconductor test timeout or multifuse Turn supply volta...

Page 54: ...ds and in the receiver after about 10 seconds for the device in question If the error or fault is then no longer present the machine application can be started again The temporary error signal however...

Page 55: ...ordance with ISO 13849 1 2008 PL e Category in accordance with ISO 13849 Cat 4 Average probability of a failure to danger per hour PFHd For protective field heights up to 900 mm all resolutions For pr...

Page 56: ...N 60068 2 6 Resistance to shock 10 g 16 ms in acc with IEC EN 60068 2 29 Dimensions See dimensional drawings and tables Chapter 11 2 Weight See table Chapter 11 2 Pin4 Test input Input Contact or tran...

Page 57: ...monitored resistant to short circuits Minimum Typical Maximum Switching voltage high active Uv 1 6 V with ohmic load Inominal 250 mA Switching voltage low Switching current Leakage current Load capac...

Page 58: ...600 675 5 0 7 13 11 11 11 8 SD4trrv 750 750 825 5 0 9 17 13 13 13 9 SD4trrv 900 900 975 5 1 0 20 16 9 9 11 SD4trrv 1050 1050 1125 5 1 2 23 18 10 10 7 SD4trrv 1200 1200 1275 5 1 3 26 21 11 11 8 SD4trr...

Page 59: ...9 SD4trrv 900G 900 1 0 20 16 9 9 11 SD4trrv 1050G 1050 1 2 23 18 10 10 7 SD4trrv 1200G 1200 1 3 26 21 11 11 8 SD4trrv 1350G 1350 1 5 29 23 12 12 9 SD4trrv 1500G 1500 1 6 32 26 13 13 9 SD4trrv 1650G 1...

Page 60: ...Technical data 60 SOLID 4 Leuze electronic DEUTSCH ENGLISH FRAN AIS ITALIANO ESPA OL NEDERLANDS Fig 11 4 1 Host guest cascade A A 300 B 18 8 8 9 9 23 11 B A B 18 300 23 9 8 A B 11 8 9...

Page 61: ...SOLID 4 61 TNT 35 7 24V DEUTSCH ENGLISH FRAN AIS ITALIANO ESPA OL NEDERLANDS 11 5 Bracket dimensions Fig 11 5 1 Bracket 360 rotation a Slot 13 x 6 b Swiveling angle 8 Fig 11 5 2 Option Swiveling mount...

Page 62: ...Technical data 62 SOLID 4 Leuze electronic DEUTSCH ENGLISH FRAN AIS ITALIANO ESPA OL NEDERLANDS Fig 11 5 3 Option L mounting bracket Fig 11 5 4 Option Z mounting bracket...

Page 63: ...67843510 67841710 67841810 67841910 67842010 SD4Txx 1200 67843512 67841712 67841812 67841912 67842012 SD4Txx 1350 67843513 67841713 67841813 67841913 67842013 SD4Txx 1500 67843515 67841715 67841815 67...

Page 64: ...841004 SD4Rxx 600 67843206 67840206 67840606 67841006 67841406 SD4Rxx 750 67843207 67840207 67840607 67841007 67841407 SD4Rxx 900 67843209 67840209 67840609 67841009 67841409 SD4Rxx 1050 67843210 6784...

Page 65: ...1500H 67845015 67845115 67845215 67845315 67845415 SD4Txx 1650H 67845016 67845116 67845216 67845316 67845416 SD4Txx 1800H 67845018 67845118 67845218 67845318 67845418 Receiver SD4R EH SD4R 14 SD4R 20...

Page 66: ...847213 67847313 67847413 SD4Txx 1500G 67847015 67847115 67847215 67847315 67847415 SD4Txx 1650G 67847016 67847116 67847216 67847316 67847416 SD4Txx 1800G 67847018 67847118 67847218 67847318 67847418 R...

Page 67: ...10 m long 429075 CB M12 15000S 5GF Connecting cable shielded with M12 coupling straight 15 m long 429076 CB M12 15000S 5WF Connecting cable shielded with M12 coupling angled 15 m long 429171 CB M12 25...

Page 68: ...Protective Screen 1 350 mm 1 391 5 mm long 346815 PS SD 1500 Protective Screen 1 500 mm 1 541 5 mm long 346816 PS SD 1650 Protective Screen 1 650 mm 1 691 5 mm long 346818 PS SD 1800 Protective Screen...

Page 69: ...put 549901 MSI sx Rx Type 4 safety interface extended relay output 549902 MSI i R Type 4 safety interface cycle control relayoutput 549903 MSI ix Rx Type 4 safety interface cycle control extended rela...

Page 70: ...ffectively prevented e g by mechanical measures welded or screwed Yes No Is unprotected presence between the protective field and point of operation safely excluded e g with fixed physical measures or...

Page 71: ...nd are other access possibilities especially from the sides protected by suitable hard guards or other means Yes No Is unprotected presence between the next beam and the point of operation definitivel...

Page 72: ...No Are all connectors and connecting cables in fault free conditions Yes No Is the start restart button for resetting the AOPD positioned outside of the danger zone in line with specifications so that...

Page 73: ...ctronic SOLID 4 73 TNT 35 7 24V DEUTSCH ENGLISH FRAN AIS ITALIANO ESPA OL NEDERLANDS 12 5 EC Declaration of Conformity You can download this EC Declaration of Conformity from the Internet under http w...

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