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13433283_P94MI01D_EN 

 

11

Technical Data

STOP!

This is only partial information on the ISO 13849-1 Safety Circuit. BEFORE using P8, read the COMPLETE DETAILED INSTRUCTIONS 
for the ISO 13849-1 Safety Circuit in Section 4.1.8 of manual S94H201 (PositionServo Users Manual on the accompanying 
CD and www.lenzeamericas.com).

Due to ISO 13849-1 regulations, a se24VDC external dedicated safety power supply must be provided to 
the drive Safety circuits. The 24V supply is intended for bypass purposes only and must not be used as the 
control voltage to these circuits.

Installation and Connection

Connection of Two Safety Circuits with Ex24V Supply

Pin

Name

Function

+

P1

P2

P3

P4

P5

P6

-

External

+24VDC

Safety Circuit

Input 1

Safety Circuit

Input 2

1

Bypass Voltage

ISO 13849-1 Bypass Voltage (+24VDC)

2

Bypass COM

ISO 13849-1 Bypass Common

3

Safety Status

ISO 13849-1 Safety Status   * 100mA max

4

Safety Input1

ISO 13849-1 Safety Input 1 (+24VDC to Enable)

5

Safety COM

ISO 13849-1 Safety Common

6

Safety Input2

ISO 13849-1 Safety Input 2 (+24VDC to Enable)

Evaluation and Testing of the ISO 13849-1 Safety Circuit

As part of the regulations for ISO 13849-1 safety circuit provision must be made for the user to periodically test the 
safety circuits and that testing should be capable of identifying a single fault. The PositionServo drive uses the safety 
status output (Pin 3) in conjunction with the display of the drive to allow the testing of the safety circuits.

The safety status output becomes active to indicate partial or full enable of the safety input circuits 1 and 2. If safety 
input 1 or safety input 2 or both inputs are on then the safety status output will become active. The safety status 
output must be connected to some visible indication for the operator to reference during test of the circuit.

As well as being used to test the correct operation of the safety circuits the safety status output can be used as an 
indicator that the drive has been placed in the fully shut down condition (all safety circuits off). For example, if both 
Safety Inputs have been Deactivated, the Safety Status is also Deactivated. If one of the Safety Inputs signals failed 
to call for a shutdown, or if one of the Safety Circuits failed to shut down, the Safety Status signal remains Asserted 
to alert the operator to the problem.

The procedure for testing the ISO 13849-1 safety circuit and the identification of a single fault on the system is given 
below. The safety status output should be connected to a visible indicator (such as a lamp or LED) so the operator 
can interpret its condition.

NOTE

Customer must size load so as not to pull more than 100mA.

Safety Output Status Indication

Pin

Name

Function

P1

P2

P3

P4

P5

P6

Safety Output

Status Indication

+

-

External

+24VDC

Safety Circuit

Input 1

Safety Circuit

Input 2

1

Bypass Voltage

ISO 13849-1 Bypass Voltage (+24VDC)

2

Bypass COM

ISO 13849-1 Bypass Common

3

Safety Status

ISO 13849-1 Safety Status   * 100mA max

4

Safety Input1

ISO 13849-1 Safety Input 1 (+24VDC to Enable)

5

Safety COM

ISO 13849-1 Safety Common

6

Safety Input2

ISO 13849-1 Safety Input 2 (+24VDC to Enable)

Summary of Contents for E94P020S1NEM

Page 1: ...PositionServo with MVOB Mounting Instructions ...

Page 2: ... USA Model 940 13014745012345678 A B C D E F Certifications Model Number Input Ratings Output Ratings Hardware Version Software Version Package Contents Scope of Supply Important 1 Model PositionServo Type E94P or E94R 1 Mounting Instructions English 1 MotionView CD ROM including configuration software documentation After reception of the delivery immediately check whether the scope of supply matc...

Page 3: ...oller I O 8 2 2 5 P4 Motor Feedback 9 2 2 6 P5 24 VDC Back up Power Input 9 2 2 7 P6 Braking Resistor and DC Bus 10 2 2 8 P8 ISO 13849 Safety Circuit Option 10 3 Installation 12 3 1 PositionServo Dimensions 13 3 2 Clearance for Cooling Air Circulation 14 3 3 Shielding and Grounding 14 3 4 Electrical Installation 15 STOP BEFORE using the PositionServo drive read the User Manual S94H201 in its entir...

Page 4: ... motors installation in a machine assembly with other components to form a machine are electric units for installation in control cabinets or similarly enclosed housing comply with the requirements of the Low Voltage Directive are not machines for the purpose of the Machinery Directive are not to be used as domestic appliances but only for industrial purposes Drive systems with E94P or E94R servo ...

Page 5: ...12 Amps 080 8 Amps 180 18 Amps Input Phase S Single Phase Input only Y Single or Three Phase Input T Three Phase Input only Input Voltage 1 120 VAC Doubler 120V 1 in 240V 3 out 2 200 240 VAC 4 400 480 VAC Line Filter N No Line Filter F Integrated Line Filter Secondary Feedback E Incremental Encoder R Standard Resolver Safety Option M MotionView OnBoard no ISO 13849 1 safety compliance S MotionView...

Page 6: ...ble plus 1 dedicated 5 24V Digital Outputs 4 programmable plus 1 dedicated 5 24V 100mA Analog Input 2 differential 10 VDC 12 bits each Analog Output 1 single ended 10 VDC 10 bit Position Reference Input Step Direction or Master Encoder TTL P4 Encoder Feedback E94P drive 15 pin D shell connector P4 Resolver Feedback E94R drive 9 pin D shell connector P5 24VDC Power Keep Alive 2 pin removable termin...

Page 7: ...E94_090T4N_ 12 0 9 0 27 7 5 138 182 1 The first _ equals P for the 940 encoder based drive or R for the 941 resolver based drive The second _ equals E for incremental encoder E94P drive or R for the standard resolver E94R drive The last digit equals M for MV OnBoard and no ISO 13849 1 circuit or S for MV OnBoard plus the ISO 13849 1 circuit 2 Mains voltage for operation on 50 60 Hz AC supplies 48 ...

Page 8: ...Y2N_ M32 M20 C32 C20 30 20 4 12 4 2 5 12 14 E94_100Y2N_ M32 M20 C32 C20 30 20 6 10 6 2 5 10 14 0 79 7 E94_120Y2N_ M50 M32 C50 C32 50 30 6 10 6 4 10 12 0 5 4 5 E94_180T2N_ M40 C40 40 6 10 0 79 7 6 10 0 79 7 E94_020T4N_ M10 C10 10 2 5 14 6 0 25 0 5 4 5 2 5 14 6 0 25 0 5 4 5 E94_040T4N_ M10 C10 10 E94_060T4N_ M20 C20 20 E94_090T4N_ M25 C25 25 1 Installations with high fault current due to large suppl...

Page 9: ..._100S2F_ E94_020Y2N_ 0 8 18 6 0 25 0 5 4 5 1 5 16 6 0 25 0 5 4 5 1 5 16 6 0 25 0 5 4 5 E94_040Y2N_ E94_080Y2N_ 0 8 18 2 5 14 2 5 14 E94_120Y2N_ E94_180T2N_ 0 8 18 0 56 0 79 5 0 7 0 6 0 10 0 56 0 79 5 0 7 0 6 0 10 0 56 0 79 5 0 7 0 E94_020T4N_ 0 8 18 6 0 25 0 5 4 5 1 5 16 6 0 25 0 5 4 5 1 5 16 6 0 25 0 5 4 5 E94_040T4N_ E94_060T4N_ E94_090T4N_ 0 8 18 2 5 14 2 5 14 NOTE Terminals T1 and T2 are used ...

Page 10: ...connection 44 OUT1 E Programmable output 1 Emitter 20 AIN2 Positive of Analog signal input 45 OUT2 C Programmable output 2 Collector 21 AIN2 Negative of Analog signal input 46 OUT2 E Programmable output 2 Emitter 22 ACOM Analog common 47 OUT3 C Programmable output 3 Collector 23 AO Analog output max 10 mA 48 OUT3 E Programmable output 3 Emitter 24 AIN1 Positive of Analog signal input 49 OUT4 C Pro...

Page 11: ...r B Input 15 HC Hall Sensor C Input E94R Pin Name Function RESOLVER 1 5 P4 9 6 1 Ref Resolver reference connection 2 Ref 3 N C No Connection 4 Cos Resolver Cosine connections 5 Cos 6 Sin Resolver Sine connections 7 Sin 8 PTC Motor PTC Temperature Sensor 9 PTC 2 2 6 P5 24 VDC Back up Power Input Pin Name Function 24 mm2 AWG mm in Nm lb in 1 24 VDC Positive 24 VDC Input 500mA 1 5 16 6 0 25 0 5 4 5 2...

Page 12: ...fety COM ISO 13849 1 Safety Common 6 Safety Input2 ISO 13849 1 Safety Input 2 24VDC to Enable WARNING The drive is supplied from the factory with the ISO 13849 1 safety circuit enabled The drive is not operational until 24V is present at terminals 4 and 6 For the proper safety connections refer to the Connection of Two Safety Circuits with External 24V Supply diagram Under certain applications whe...

Page 13: ... circuits The safety status output becomes active to indicate partial or full enable of the safety input circuits 1 and 2 If safety input 1 or safety input 2 or both inputs are on then the safety status output will become active The safety status output must be connected to some visible indication for the operator to reference during test of the circuit As well as being used to test the correct op...

Page 14: ...s U V W Severe damage to the drive will result Do not disconnect any of the motor leads from the PositionServo drive unless mains power is removed Opening any one motor lead may cause failure Control Terminals provide basic isolation insulation per EN 61800 5 1 Protection against contact can only be ensured by additional measures e g supplemental insulation Do not cycle mains power more than once ...

Page 15: ... 190 182 1 5 E94_080Y2N_ 95 190 190 182 1 9 E94_100Y2N_ 114 190 190 182 2 2 E94_120Y2N_ 68 190 235 182 1 5 E94_180T2N_ 68 242 235 233 2 0 E94_020T4N_ 68 190 190 182 1 5 E94_040T4N_ 95 190 190 182 1 9 E94_060T4N_ 68 190 235 182 1 4 E94_090T4N_ 68 242 235 233 2 0 1 The first _ equals P for the Model 940 encoder based drive or R for the Model 941 resolver based drive The second _ equals E for increme...

Page 16: ...mum contact between the terminal and enclosure remove paint in a minimum radius of 0 25 in 6 mm around the screw hole of the enclosure Ground the shielded cable at both the drive end and at the motor end If the PositionServo drive continues to pick up noise after grounding the shield add an AC line filtering device and or an output filter between the drive and servo motor EMC Compliance with EN 61...

Page 17: ...iS 3 Confirm that the PC and the drive have the correct IP setting S94H201 section 6 2 2 4 Launch MotionView software on your computer via a web browser 5 From the main toolbar select Connect 6 In the Connect dialog box click Discover to ping the network for any drives If a drive is located the address will appear in the dialog box If no address appears then you can type the IP address in The defa...

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Page 20: ...Lenze Americas Corporation Lenze AC Tech Corporation 630 Douglas Street Uxbridge MA 01569 USA Sales 800 217 9100 Service 508 278 9100 www lenze com P94MI01D ...

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