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The vent from your furnace may rise vertically and
terminate above the roof. When horizontal venting an
80% furnace, an approved sidewall venter must be used.
Refer to the installation instructions for further information
on horizontal venting of an 80% furnace.

Make sure all flue product carrying areas and materials
external to the furnace (i.e vent terminals, etc..) are clear
and free of any obstruction, slope upward, and have no
holes or leaks.

Check to see that the furnace cabinet is sound and firmly
supported, without sagging. There should be no cracks
or gaps between the furnace and the base or floor, which
would permit entry of unfiltered air.

It is important that the outside area where the vent
terminates is kept clear of any obstructions which might
block or impede the venting of the furnace. Should
venting become blocked at anytime, your furnace is
equipped with a special safety control to prevent
operation of the furnace until the condition has been
corrected. Contact your dealer if you desire more
information about this safety feature.

Should any unusual conditions be observed during your
inspections, call an authorized service dealer immediately.

For proper venting terminations, see the Installation
Instructions furnished with the furnace.

Return Air

Ascertain that all return air duct connections are tight and
sealed to the furnace cabinet and that all return air grilles
or registers are located outside the space containing the
furnace.

Cleaning/Replacing the Filter

It is very important to clean or replace the air filter
regularly. Dirty filters are the most common cause of
inadequate heating or cooling performance and can
sharply increase the operational costs of your unit. In
some cases, they can double the cost. 

The air filter

should be inspected at least every 6 weeks and
cleaned or replaced as required.

Your furnace may use either a disposable filter or a
permanent filter. The type of filter may be indicated on a
label attached to the filter. If a disposable filter is used,
replace with the same type and size. If a permanent filter
is used, clean filter and place back in furnace. To clean
a permanent filter, shake filter to remove excess dirt
and/or use a vacuum cleaner. Wash filter in soap or
detergent water and replace after filter is dry. Permanent
filters do not need to be oiled after washing.

Permanent filters may be replaced with disposable filters.
Refer to Table 1 when selecting the proper size and
quantity of disposable filter.

If your air distribution system has a central return air filter-
grille, you do not need a filter in your furnace. Clean the
filter-grille the same way permanent filters are cleaned.

Table 1 EXTERNAL FILTER RACK SIZE

SIDE

RETURN

BOTTOM/END

RETURN

15 ½ X 25

12 X 25

15 ½ X 25

15 ½ X 25

15 ½ X 25

19 X 25

Safety Interlock Switch

The blower compartment door on your high efficiency gas
furnace is equipped with a safety interlock switch that will
automatically shut off your complete system (including
blower) once the door is removed. This is for your
personal safety. Be sure to check your furnace for proper
operation once the door or panel has been replaced.

If the system does not operate once the panel has been
replaced, try removing and replacing it once again. If the
furnace still does not operate, call your dealer for service.

Rollout Switch

This unit is equipped with a manual reset high
temperature sensor or rollout switch. In the unlikely event
of a sustained main burner flame rollout, the rollout switch
will shut off the flow of gas by closing the main gas valve.
The switch is located inside the gas burner area. Flame
rollout can be caused by blockage of the power vent
system, a blocked heat exchanger, or improper gas
pressure or adjustment. If this event occurs, the unit will
not operate properly. The gas supply to the unit should
be shut off and 

no attempt should be made to place it

in operation

.

 The system should be inspected by a

qualified service technician.

Lubrication

Lubrication of the bearings in the circulating air blower
motor and the combustion blower motor is not
recommended.

Burner Flame

While the furnace is in operation, observe the main
burner flames. Compare these observations to Figure 3
to determine if proper flame adjustment is present. If
your observations indicate improper flame adjustment, call
your authorized service dealer for service.

20541401

 

Issue 0229

 

          Page 5 of 6

Summary of Contents for MPGA 050 B3

Page 1: ...APPLICATION GUIDE GAS FURNACE Fit s All 80 English 02 2004...

Page 2: ......

Page 3: ...and liquids in the vicinity of this or any other appliance Installation and service must be performed by a qualified installer service agency or the gas supplier Installation by an unqualified person...

Page 4: ...or the detection of leaks to check all connections as specified in The Gas Connection section on page 16 of these instructions 6 Always install furnace to operate within the furnace s intended tempera...

Page 5: ......

Page 6: ...s in place or A C evaporator in place When operating the furnace in the heating mode the static pressure and the temperature rise supply air temperature minus return air temperature must be within tho...

Page 7: ...FURNACE WIRING SPECIFICATIONS 20541501 Issue 0240 Page 5 of 26...

Page 8: ...lson Boulevard Arlington VA 22209 or the Canadian installation codes obtainable from Canadian Standards Association 178 Rexdale Boulevard Etobicoke Ontario Canada M9W 1R3 This furnace is designed for...

Page 9: ...e furnace is to be installed in a crawl space consult local codes Use of a concrete pad 1 to 2 thick is recommended If the furnace is to be suspended from the ceiling it will be necessary to use steel...

Page 10: ...on of gas proper venting and maintenance of ambient temperature at safe limits under normal conditions of use The furnace shall be located so as not to interfere with proper circulation of air In addi...

Page 11: ...000 60 000 80 000 100 000 120 000 140 000 160 000 100 100 100 100 120 140 160 12 12 12 12 13 14 15 EXAMPLE 50 000 Btuh Furnace 10 000 Btuh Water Heater 60 000 Btuh Total Input 12 Dia Round Duct If ve...

Page 12: ...n of rectangular air ducts must not be less than 3 inches Each opening must have a free area of not less than one square inch per 2 000 Btu per hour of total input of all appliances within the Confine...

Page 13: ...re should be at least one 90 air turn between blower and return grille Further reduction in sound can be accomplished by installing acoustical air turning vanes and or lining the inside of the duct wi...

Page 14: ...ace Under no circumstances should the air flow be such that cooled conditioned air can pass over the furnace heat exchanger This will cause condensation in the heat exchanger and possible failure of t...

Page 15: ...use of one of the following auxiliary draft inducer kits Table 4 AUXILIARY DRAFT INDUCERS Vent Kit MFR Model Furnace Input Field Controls Co SWG 4G 50000 75000 100000 or 125000 Tjernlund Products Inc...

Page 16: ...ssure switch tubing from the combustion blower 3 Remove the four 4 screws that secure the combustion blower adaptor plate to the flue collector box taking care to support the blower assembly so that i...

Page 17: ...ny other gas fired burning appliance to their previous conditions of use ELECTRICAL CONNECTIONS When installed the furnace must be electrically grounded in accordance with local codes or in the absenc...

Page 18: ...ifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life The furnace and its individual shutoff valve must be...

Page 19: ...20541501 Issue 0240 Page 17 of 26 THEORY OF OPERATION...

Page 20: ...g completed and the furnace has been properly vented the unit should be started and adjusted for proper operation Check off the following steps as they are completed 1 Be sure all electrical power is...

Page 21: ...of gas flow by using the formula provided below or Table 5 Cubic Ft Hr Number of Dial Revolutions x Cubic Foot Revolution x 3600 Time in seconds Required for Number of Timed Revolutions TABLE 5 Gas R...

Page 22: ...ifold pressure The appropriate manifold pressures based on the elevation and the heating value can be found in Table 7 TABLE 7 High Altitude Manifold Pressure Derate with standard 42 orifice Natural 5...

Page 23: ...h The furnace should be allowed to cool off before attempting to reset the switch Failure to follow these instructions could result in injury due to burns The switch located behind the burner access p...

Page 24: ...SEQUENCE OF OPERATION Direct ignition system control 20541501 Issue 0240 Page 22 of 26...

Page 25: ...This will expose both the burner and flue openings of the primary heat exchangers 6 Vacuum the length of each heat exchanger tube using a straight attachment into the burner openings and the flue ope...

Page 26: ...2 screws located in the blower compartment that secure the blower legs to the blower partition panel 7 Slide the blower forward about two 2 inches This will disengage the rear of the blower legs from...

Page 27: ...TROUBLE SHOOTING With LED Indicator Assistance 20541501 Issue 0240 Page 25 of 26...

Page 28: ...WIRING DIAGRAM 20541501 Issue 0240 Page 26 of 26...

Page 29: ...he CSA International symbols on each nameplate is your assurance that your furnace design meets nationally recognized standards for safety and performance Do not store or use gasoline or other flammab...

Page 30: ...dor of gas is present Use only your hand to adjust the gas control switch never use tools If the switch will not move by hand don t try to repair it call a qualified service technician Force or attemp...

Page 31: ...tat dial or lever to select the temperature you would like the system to maintain Fan Operation You may wish to increase your comfort by setting your system for continuous air circulation of the indoo...

Page 32: ...flashlight will be useful for these inspections Make one inspection prior to the beginning of the heating season and another during the middle Should you observe unusual amounts of any of the followi...

Page 33: ...and place back in furnace To clean a permanent filter shake filter to remove excess dirt and or use a vacuum cleaner Wash filter in soap or detergent water and replace after filter is dry Permanent fi...

Page 34: ...ner Blower Motor Blower Door Shield Top Bottom Blower Wheel Orifice Capacitor Ignitor Blower Support Leg Gas Control Sensor ELECTRICAL GROUP HEAT EXCHANGER GROUP INDUCER GROUP Access Door Primary Heat...

Page 35: ...FURNACE MARKINGS IN FRENCH CONSULT WITH YOUR DEALER OR LOCAL DISTRIBUTOR HAVE AVAILABLE THE MODEL NO AND SERIAL NO LOCATED ON THE UNIT RATING PLATE TO INSURE THE CORRECT FRENCH INSTRUCTION PACKET POUR...

Page 36: ......

Page 37: ...510 88 111 Fax 420 2 579 10 393 e mail janka janka cz LENNOX DISTRIBUTION MOSCOW Tel 7 095 933 29 55 Fax 7 095 926 56 50 e mail lennox dist moscow co ru LENNOXSLOVENSKOs r o Tel 421 7 44 87 19 27 Fax...

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