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GAS CONNECTIONS

Gas piping shall be of such size and so installed as

to provide a supply of gas sufficient to meet maximum
demands without undue loss of pressure between the gas
meter and the furnace. It is recommended that the gas
line to the furnace shall be a separate line direct from the
meter, unless the existing gas line is of ample capacity.
Refer to gas pipe capacity table in the National  Fuel  Gas
Code  ANSI  Z223.1/NFPA54, and/or CSA  B149.1  Natural
Gas  and  Propane  Installation  Codes.

If local codes allow the use of a flexible gas appliance

connector, always use a new listed connector. Do no use
a connector which has previously serviced another gas
appliance.

Use a joint compound (pipe dope) that is resistant to

the action of liquefied petroleum gases or any other
chemical constituents of the gases to be conducted
through the piping.

For proper furnace operation the maximum gas

supply pressure is 14" w.c. and the minimum gas
supply pressure is 4.5" w.c. - Natural (11" w.c. - LP)
as shown on rating label.

Before any system of gas piping is finally put into

service, it should be carefully tested to determine if it is
gas tight. Check all piping for leaks using soapy water
and a brush. The piping must stand a pressure of six (6)
inches of mercury (3 PSIG) for a period of ten (10)
minutes or as required by local authority.

FIRE OR EXPLOSION HAZARD

Failure to follow the safety warnings exactly

could result in serious injury, death or property
damage.

Never test for gas leaks with an open flame.

Use a commercially available soap solution made
specifically for the detection of leaks to check all
connections. A fire or explosion may result causing
property damage, personal injury or loss of life.

The furnace and its individual shutoff valve

must be 

disconnected

 from the supply piping

system during any pressure testing of that system
at test pressures in excess of 1/2 PSIG (3.5kPa or
14"w.c.).

The furnace must be 

isolated

 from the gas

supply piping system by closing its individual
manual shutoff valve during any pressure testing of
the gas supply piping system at pressures equal to
or less than 1/2 PSIG (3.5kPa or 14"w.c.). Failure
to follow the above procedures could lead to a
hazardous condition and bodily harm.

Figure 11

GAS CONTROL PIPING

Figure 12

TYPICAL GAS SERVICE CONNECTION

This furnace is manufactured for use with Natural gas

and must be converted using the proper LP conversion kit
for use with LP (Propane) gas. For LP (Propane) gas, a
tank regulator is required to reduce supply pressure to
12"-13"w.c. For manifold pressure see Table 6.

A main manual shut off valve must be used in the

gas piping. The shut off type and location must follow
local codes and should always be in an accessible but
protected location. In the absence of local codes the
recommended methods for installing the gas piping to the
furnace are shown in Figures 11 and 12.

The gas valve contains two threaded ports for a 1/8"

NPT tap in order to test incoming gas pressure and
outgoing manifold pressure (See Figure 13).

Many soaps used for leak testing are corrosive to
certain metals. Piping must be rinsed thoroughly
with clean water after leak check has been
completed.

Never use an open flame when testing for gas
leaks! Use of an open flame could lead to a fire or
explosion.

20541501

 

Issue 0240

 

      Page 16 of 26

Summary of Contents for MPGA 050 B3

Page 1: ...APPLICATION GUIDE GAS FURNACE Fit s All 80 English 02 2004...

Page 2: ......

Page 3: ...and liquids in the vicinity of this or any other appliance Installation and service must be performed by a qualified installer service agency or the gas supplier Installation by an unqualified person...

Page 4: ...or the detection of leaks to check all connections as specified in The Gas Connection section on page 16 of these instructions 6 Always install furnace to operate within the furnace s intended tempera...

Page 5: ......

Page 6: ...s in place or A C evaporator in place When operating the furnace in the heating mode the static pressure and the temperature rise supply air temperature minus return air temperature must be within tho...

Page 7: ...FURNACE WIRING SPECIFICATIONS 20541501 Issue 0240 Page 5 of 26...

Page 8: ...lson Boulevard Arlington VA 22209 or the Canadian installation codes obtainable from Canadian Standards Association 178 Rexdale Boulevard Etobicoke Ontario Canada M9W 1R3 This furnace is designed for...

Page 9: ...e furnace is to be installed in a crawl space consult local codes Use of a concrete pad 1 to 2 thick is recommended If the furnace is to be suspended from the ceiling it will be necessary to use steel...

Page 10: ...on of gas proper venting and maintenance of ambient temperature at safe limits under normal conditions of use The furnace shall be located so as not to interfere with proper circulation of air In addi...

Page 11: ...000 60 000 80 000 100 000 120 000 140 000 160 000 100 100 100 100 120 140 160 12 12 12 12 13 14 15 EXAMPLE 50 000 Btuh Furnace 10 000 Btuh Water Heater 60 000 Btuh Total Input 12 Dia Round Duct If ve...

Page 12: ...n of rectangular air ducts must not be less than 3 inches Each opening must have a free area of not less than one square inch per 2 000 Btu per hour of total input of all appliances within the Confine...

Page 13: ...re should be at least one 90 air turn between blower and return grille Further reduction in sound can be accomplished by installing acoustical air turning vanes and or lining the inside of the duct wi...

Page 14: ...ace Under no circumstances should the air flow be such that cooled conditioned air can pass over the furnace heat exchanger This will cause condensation in the heat exchanger and possible failure of t...

Page 15: ...use of one of the following auxiliary draft inducer kits Table 4 AUXILIARY DRAFT INDUCERS Vent Kit MFR Model Furnace Input Field Controls Co SWG 4G 50000 75000 100000 or 125000 Tjernlund Products Inc...

Page 16: ...ssure switch tubing from the combustion blower 3 Remove the four 4 screws that secure the combustion blower adaptor plate to the flue collector box taking care to support the blower assembly so that i...

Page 17: ...ny other gas fired burning appliance to their previous conditions of use ELECTRICAL CONNECTIONS When installed the furnace must be electrically grounded in accordance with local codes or in the absenc...

Page 18: ...ifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life The furnace and its individual shutoff valve must be...

Page 19: ...20541501 Issue 0240 Page 17 of 26 THEORY OF OPERATION...

Page 20: ...g completed and the furnace has been properly vented the unit should be started and adjusted for proper operation Check off the following steps as they are completed 1 Be sure all electrical power is...

Page 21: ...of gas flow by using the formula provided below or Table 5 Cubic Ft Hr Number of Dial Revolutions x Cubic Foot Revolution x 3600 Time in seconds Required for Number of Timed Revolutions TABLE 5 Gas R...

Page 22: ...ifold pressure The appropriate manifold pressures based on the elevation and the heating value can be found in Table 7 TABLE 7 High Altitude Manifold Pressure Derate with standard 42 orifice Natural 5...

Page 23: ...h The furnace should be allowed to cool off before attempting to reset the switch Failure to follow these instructions could result in injury due to burns The switch located behind the burner access p...

Page 24: ...SEQUENCE OF OPERATION Direct ignition system control 20541501 Issue 0240 Page 22 of 26...

Page 25: ...This will expose both the burner and flue openings of the primary heat exchangers 6 Vacuum the length of each heat exchanger tube using a straight attachment into the burner openings and the flue ope...

Page 26: ...2 screws located in the blower compartment that secure the blower legs to the blower partition panel 7 Slide the blower forward about two 2 inches This will disengage the rear of the blower legs from...

Page 27: ...TROUBLE SHOOTING With LED Indicator Assistance 20541501 Issue 0240 Page 25 of 26...

Page 28: ...WIRING DIAGRAM 20541501 Issue 0240 Page 26 of 26...

Page 29: ...he CSA International symbols on each nameplate is your assurance that your furnace design meets nationally recognized standards for safety and performance Do not store or use gasoline or other flammab...

Page 30: ...dor of gas is present Use only your hand to adjust the gas control switch never use tools If the switch will not move by hand don t try to repair it call a qualified service technician Force or attemp...

Page 31: ...tat dial or lever to select the temperature you would like the system to maintain Fan Operation You may wish to increase your comfort by setting your system for continuous air circulation of the indoo...

Page 32: ...flashlight will be useful for these inspections Make one inspection prior to the beginning of the heating season and another during the middle Should you observe unusual amounts of any of the followi...

Page 33: ...and place back in furnace To clean a permanent filter shake filter to remove excess dirt and or use a vacuum cleaner Wash filter in soap or detergent water and replace after filter is dry Permanent fi...

Page 34: ...ner Blower Motor Blower Door Shield Top Bottom Blower Wheel Orifice Capacitor Ignitor Blower Support Leg Gas Control Sensor ELECTRICAL GROUP HEAT EXCHANGER GROUP INDUCER GROUP Access Door Primary Heat...

Page 35: ...FURNACE MARKINGS IN FRENCH CONSULT WITH YOUR DEALER OR LOCAL DISTRIBUTOR HAVE AVAILABLE THE MODEL NO AND SERIAL NO LOCATED ON THE UNIT RATING PLATE TO INSURE THE CORRECT FRENCH INSTRUCTION PACKET POUR...

Page 36: ......

Page 37: ...510 88 111 Fax 420 2 579 10 393 e mail janka janka cz LENNOX DISTRIBUTION MOSCOW Tel 7 095 933 29 55 Fax 7 095 926 56 50 e mail lennox dist moscow co ru LENNOXSLOVENSKOs r o Tel 421 7 44 87 19 27 Fax...

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