background image

Burner  Orifice  Sizing:

The furnace is supplied with standard orifices for the

gas shown on the rating plate. Table 6 shows
combinations of heating values and specific gravities for
various gases, from which proper input can be obtained.

If changing orifices is required, remove the manifold

from the furnace (following the instructions found on page
23) and replace orifices as required by Table 6, the
altitude derating section of this instruction or as local code
dictates.

TABLE 6

Burner Orifice Selection

Type of Gas@Manifold Press.

(Heating Value-Specific Gravity)

Btu per Cu. Ft.

Orifice

Size

(Drill #)

Natural

 Manifold Press.= 3.5"w.c.

800-0.6
900-0.6

1000-0.6
1100-0.6

40
41
42
43

Propane

 Manifold Press.= 10"w.c.

2500-1.53

54

After securing the manifold assembly, replace all

other components and/or wiring, being sure that all
connections and screws are tightened properly.

Altitude  Derating:

The following information is provided as guidelines for

altitude derating and is not meant to supersede any state
or local codes. Local codes have priority over any others
and in some case might limit your options in dealing with
an altitude derate situation.

NOTE:

In Canada for altitudes up to 4500 ft. (1372 m)
see the rating label on this furnace for proper
manifold pressure and orifice size. Certification
for installations at altitudes over 4500 ft. (1372 m)
is the jurisdiction of local authorities.

Check with your local gas company to find out if the

gas supply in your area is derated. Gas deration negates
the necessity of performing any adjustment on the
furnace.

If your gas supply is not derated, and regardless of

the type of gas used, installation of this furnace at
elevations above 2,000 ft. requires an input reduction at
the rate of four percent (4%) for each 1,000 ft. above sea
level.

Unless an orifice change is specified by an applicable

code, or the furnace is to be installed above 6,999 feet,
the recommended method of altitude derating this furnace
is to appropriately lower your manifold pressure. The
appropriate manifold pressures based on the elevation
and the heating value can be found in Table 7.

TABLE 7

High Altitude Manifold Pressure Derate

(with standard 42 orifice Natural / 54 orifice LP sizes)

Altitude

(Feet)

*Heating Value of Natural Gas

(BTU/FT3)

LP

Propane

900

950

1000

1050

1100

2500

0-999

4.32

3.88

3.50

3.16

2.84

10

1000-1999

4.32

3.88

3.50

3.16

2.84

10

2000-2999

3.67

3.29

2.97

2.68

2.41

8.46

3000-3999

3.38

3.04

2.74

2.47

2.22

7.74

4000-4999

3.11

2.79

2.52

2.27

2.04

7.05

5000-5999

2.88

2.58

2.33

2.10

1.89

6.40

6000-6999

2.64

2.37

2.14

1.93

1.73

5.77

*

Heating-Value based on atmospheric pressure of 30 inhg and 60°F temperature.

If local codes require an orifices change or if the

furnace installation is above 6,999 feet. The appropriate
orifice size based on the elevation and the heating value
can be found in Table 8. Sizing of the orifice must be
based on the previously mentioned 4% derate for each
1,000 feet for installations at/or above 2,000 feet rule and
the orifices must be drilled in such a way as to assure
concentricity. 

Hand drilling of orifices is unacceptable.

TABLE 8

High Altitude Orifice Size Derate

Altitude

(Feet)

*Heating Value of Natural Gas

(BTU/FT3)

LP

Propane

900

950

1000

1050

1100

2500

2000-2999

N.C.

N.C.

43

43

44

N.C.

3000-3999

N.C.

N.C.

43

44

44

N.C.

4000-4999

43

43

44

44

45

55

5000-5999

43

44

44

45

46

55

6000-6999

44

44

45

46

47

55

7000-7999

44

45

46

47

48

56

8000-8999

45

46

47

48

48

56

9000-9999

46

47

48

48

49

56

10000-10999

47

48

49

49

50

57

*

Heating-Value based on atmospheric pressure of 30 inhg and 60°F temperature.

Hand drilling of orifices is never acceptable since it
could lead to delayed ignition, overfiring, improper
combustion, flashback and flame rollout. All these
conditions could lead to a fire hazard and bodily
harm, or loss of life.

Blower  Adjustment  Checkout:

Prior to any blower adjustment, electrical service must

be turned OFF.

This furnace is equipped with a 3 speed direct drive

motor to deliver a temperature rise within the range
specified on the rating label, between the return and
supply plenums, at the external duct static pressure noted
on the rating label.

20541501

 

Issue 0240

 

      Page 20 of 26

Summary of Contents for MPGA 050 B3

Page 1: ...APPLICATION GUIDE GAS FURNACE Fit s All 80 English 02 2004...

Page 2: ......

Page 3: ...and liquids in the vicinity of this or any other appliance Installation and service must be performed by a qualified installer service agency or the gas supplier Installation by an unqualified person...

Page 4: ...or the detection of leaks to check all connections as specified in The Gas Connection section on page 16 of these instructions 6 Always install furnace to operate within the furnace s intended tempera...

Page 5: ......

Page 6: ...s in place or A C evaporator in place When operating the furnace in the heating mode the static pressure and the temperature rise supply air temperature minus return air temperature must be within tho...

Page 7: ...FURNACE WIRING SPECIFICATIONS 20541501 Issue 0240 Page 5 of 26...

Page 8: ...lson Boulevard Arlington VA 22209 or the Canadian installation codes obtainable from Canadian Standards Association 178 Rexdale Boulevard Etobicoke Ontario Canada M9W 1R3 This furnace is designed for...

Page 9: ...e furnace is to be installed in a crawl space consult local codes Use of a concrete pad 1 to 2 thick is recommended If the furnace is to be suspended from the ceiling it will be necessary to use steel...

Page 10: ...on of gas proper venting and maintenance of ambient temperature at safe limits under normal conditions of use The furnace shall be located so as not to interfere with proper circulation of air In addi...

Page 11: ...000 60 000 80 000 100 000 120 000 140 000 160 000 100 100 100 100 120 140 160 12 12 12 12 13 14 15 EXAMPLE 50 000 Btuh Furnace 10 000 Btuh Water Heater 60 000 Btuh Total Input 12 Dia Round Duct If ve...

Page 12: ...n of rectangular air ducts must not be less than 3 inches Each opening must have a free area of not less than one square inch per 2 000 Btu per hour of total input of all appliances within the Confine...

Page 13: ...re should be at least one 90 air turn between blower and return grille Further reduction in sound can be accomplished by installing acoustical air turning vanes and or lining the inside of the duct wi...

Page 14: ...ace Under no circumstances should the air flow be such that cooled conditioned air can pass over the furnace heat exchanger This will cause condensation in the heat exchanger and possible failure of t...

Page 15: ...use of one of the following auxiliary draft inducer kits Table 4 AUXILIARY DRAFT INDUCERS Vent Kit MFR Model Furnace Input Field Controls Co SWG 4G 50000 75000 100000 or 125000 Tjernlund Products Inc...

Page 16: ...ssure switch tubing from the combustion blower 3 Remove the four 4 screws that secure the combustion blower adaptor plate to the flue collector box taking care to support the blower assembly so that i...

Page 17: ...ny other gas fired burning appliance to their previous conditions of use ELECTRICAL CONNECTIONS When installed the furnace must be electrically grounded in accordance with local codes or in the absenc...

Page 18: ...ifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life The furnace and its individual shutoff valve must be...

Page 19: ...20541501 Issue 0240 Page 17 of 26 THEORY OF OPERATION...

Page 20: ...g completed and the furnace has been properly vented the unit should be started and adjusted for proper operation Check off the following steps as they are completed 1 Be sure all electrical power is...

Page 21: ...of gas flow by using the formula provided below or Table 5 Cubic Ft Hr Number of Dial Revolutions x Cubic Foot Revolution x 3600 Time in seconds Required for Number of Timed Revolutions TABLE 5 Gas R...

Page 22: ...ifold pressure The appropriate manifold pressures based on the elevation and the heating value can be found in Table 7 TABLE 7 High Altitude Manifold Pressure Derate with standard 42 orifice Natural 5...

Page 23: ...h The furnace should be allowed to cool off before attempting to reset the switch Failure to follow these instructions could result in injury due to burns The switch located behind the burner access p...

Page 24: ...SEQUENCE OF OPERATION Direct ignition system control 20541501 Issue 0240 Page 22 of 26...

Page 25: ...This will expose both the burner and flue openings of the primary heat exchangers 6 Vacuum the length of each heat exchanger tube using a straight attachment into the burner openings and the flue ope...

Page 26: ...2 screws located in the blower compartment that secure the blower legs to the blower partition panel 7 Slide the blower forward about two 2 inches This will disengage the rear of the blower legs from...

Page 27: ...TROUBLE SHOOTING With LED Indicator Assistance 20541501 Issue 0240 Page 25 of 26...

Page 28: ...WIRING DIAGRAM 20541501 Issue 0240 Page 26 of 26...

Page 29: ...he CSA International symbols on each nameplate is your assurance that your furnace design meets nationally recognized standards for safety and performance Do not store or use gasoline or other flammab...

Page 30: ...dor of gas is present Use only your hand to adjust the gas control switch never use tools If the switch will not move by hand don t try to repair it call a qualified service technician Force or attemp...

Page 31: ...tat dial or lever to select the temperature you would like the system to maintain Fan Operation You may wish to increase your comfort by setting your system for continuous air circulation of the indoo...

Page 32: ...flashlight will be useful for these inspections Make one inspection prior to the beginning of the heating season and another during the middle Should you observe unusual amounts of any of the followi...

Page 33: ...and place back in furnace To clean a permanent filter shake filter to remove excess dirt and or use a vacuum cleaner Wash filter in soap or detergent water and replace after filter is dry Permanent fi...

Page 34: ...ner Blower Motor Blower Door Shield Top Bottom Blower Wheel Orifice Capacitor Ignitor Blower Support Leg Gas Control Sensor ELECTRICAL GROUP HEAT EXCHANGER GROUP INDUCER GROUP Access Door Primary Heat...

Page 35: ...FURNACE MARKINGS IN FRENCH CONSULT WITH YOUR DEALER OR LOCAL DISTRIBUTOR HAVE AVAILABLE THE MODEL NO AND SERIAL NO LOCATED ON THE UNIT RATING PLATE TO INSURE THE CORRECT FRENCH INSTRUCTION PACKET POUR...

Page 36: ......

Page 37: ...510 88 111 Fax 420 2 579 10 393 e mail janka janka cz LENNOX DISTRIBUTION MOSCOW Tel 7 095 933 29 55 Fax 7 095 926 56 50 e mail lennox dist moscow co ru LENNOXSLOVENSKOs r o Tel 421 7 44 87 19 27 Fax...

Reviews: