background image

Maintenance Of Your Furnace

Always shut off all power to the unit before
attempting any of the following maintenance
procedures. Failure to do so may result in personal
injury.

There are routine maintenance steps you should take to
keep your furnace operating efficiently. This maintenance
will assure longer life, lower operating costs, and fewer
service calls. In addition to the maintenance procedures
listed in this manual, there are also other service and
maintenance procedures that require the skills of a
service person who has specialized tools and training.
(See "Servicing the Furnace" section of the Installation
and Servicing part of this booklet.) 

Personal injury can

result if you are not qualified to do this work.

 Please

call your dealer when service is needed.

Cleaning

The cabinet of the furnace can be cleaned with soap and
water. Grease spots can be removed with a household
cleaning agent. The cabinet can be kept attractive by
polishing with automotive wax at least twice a year.

Installations Around Insulation

Insulating materials may be combustible. Therefore,  a
furnace installed in an attic or other insulated space must
be kept free and clear of insulating materials. Make sure
to examine the furnace area when the furnace is installed
or additional insulation has been added.

Periodic Inspections

Your gas furnace is designed to give many years of
efficient, satisfactory service. However, the varied air
pollutants commonly found in most areas can affect
longevity and safety. Chemicals contained in everyday
household items such as laundry detergents, cleaning
sprays, hair sprays, deodorizers, and other products
which produce airborne residuals may have an adverse
affect upon the metals used to construct your appliance.

It is important that you conduct periodic physical
inspections of your appliance, paying special attention to
the gas burner and the flue outlet from the furnace.
These components are located at the front of the unit.  A
flashlight will be useful for these inspections. Make one
inspection prior to the beginning of the heating season
and another during the middle.

Should you observe unusual amounts of any of the
following conditions, it is important that you call your

authorized dealer at once to obtain a qualified service
inspection:

• Rust, flakes, or other deposits
• Coatings
• Corrosion

Even if no unusual rust or other conditions are observed,

it is recommended that the furnace be inspected and
serviced at least once per year by a qualified service
technician.

 Regular inspection and planned

maintenance will assure many years of economical
performance from your gas furnace.

Combustion Air

Adequate combustion and ventilation air must reach
your gas furnace to provide for proper and safe
operation. Do not block or obstruct air openings on
the furnace, air openings communicating with the
area in which the furnace is installed and the
spacing around the furnace. Any obstruction of this
airflow can cause an unsafe condition which may
result in death or permanent injury.

Furnaces located in a closet, alcove, or utility room must
have provision for adequate air supply by means of upper
and lower grilles in the door, or by the introduction of
outside air, or both.  National   Fuel   Gas   Code,   ANSI
Z223.1 (latest edition), CAN/CGA  B149.1  & .2  Installation
Codes (latest edition), and local requirements are
generally alike. However, local codes take precedence.

Venting and Furnace Support

Venting of this furnace must comply with our published
instructions. Be sure the installer has followed these
requirements. If not, you should request the installer to
comply as soon as possible.

For your safety, please note the following:

 1. 80% furnaces may be common vented with another

appliance in certain circumstances. Refer to the
installation instructions and Category I Venting
Tables, Nationa  Fuel  Gas  Code  ANSI  Z223.1 (latest
edition), for proper installation guidelines. In Canada,
see CAN/CGA  B149.1  &  .2  Installation  Codes (latest
edition).

2.

This furnace is not designed for use with a vent
damper. Use of such a device will not improve the
efficiency of this furnace.

20541401

 

Issue 0229

 

       Page 4 of 6

Summary of Contents for MPGA 050 B3

Page 1: ...APPLICATION GUIDE GAS FURNACE Fit s All 80 English 02 2004...

Page 2: ......

Page 3: ...and liquids in the vicinity of this or any other appliance Installation and service must be performed by a qualified installer service agency or the gas supplier Installation by an unqualified person...

Page 4: ...or the detection of leaks to check all connections as specified in The Gas Connection section on page 16 of these instructions 6 Always install furnace to operate within the furnace s intended tempera...

Page 5: ......

Page 6: ...s in place or A C evaporator in place When operating the furnace in the heating mode the static pressure and the temperature rise supply air temperature minus return air temperature must be within tho...

Page 7: ...FURNACE WIRING SPECIFICATIONS 20541501 Issue 0240 Page 5 of 26...

Page 8: ...lson Boulevard Arlington VA 22209 or the Canadian installation codes obtainable from Canadian Standards Association 178 Rexdale Boulevard Etobicoke Ontario Canada M9W 1R3 This furnace is designed for...

Page 9: ...e furnace is to be installed in a crawl space consult local codes Use of a concrete pad 1 to 2 thick is recommended If the furnace is to be suspended from the ceiling it will be necessary to use steel...

Page 10: ...on of gas proper venting and maintenance of ambient temperature at safe limits under normal conditions of use The furnace shall be located so as not to interfere with proper circulation of air In addi...

Page 11: ...000 60 000 80 000 100 000 120 000 140 000 160 000 100 100 100 100 120 140 160 12 12 12 12 13 14 15 EXAMPLE 50 000 Btuh Furnace 10 000 Btuh Water Heater 60 000 Btuh Total Input 12 Dia Round Duct If ve...

Page 12: ...n of rectangular air ducts must not be less than 3 inches Each opening must have a free area of not less than one square inch per 2 000 Btu per hour of total input of all appliances within the Confine...

Page 13: ...re should be at least one 90 air turn between blower and return grille Further reduction in sound can be accomplished by installing acoustical air turning vanes and or lining the inside of the duct wi...

Page 14: ...ace Under no circumstances should the air flow be such that cooled conditioned air can pass over the furnace heat exchanger This will cause condensation in the heat exchanger and possible failure of t...

Page 15: ...use of one of the following auxiliary draft inducer kits Table 4 AUXILIARY DRAFT INDUCERS Vent Kit MFR Model Furnace Input Field Controls Co SWG 4G 50000 75000 100000 or 125000 Tjernlund Products Inc...

Page 16: ...ssure switch tubing from the combustion blower 3 Remove the four 4 screws that secure the combustion blower adaptor plate to the flue collector box taking care to support the blower assembly so that i...

Page 17: ...ny other gas fired burning appliance to their previous conditions of use ELECTRICAL CONNECTIONS When installed the furnace must be electrically grounded in accordance with local codes or in the absenc...

Page 18: ...ifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life The furnace and its individual shutoff valve must be...

Page 19: ...20541501 Issue 0240 Page 17 of 26 THEORY OF OPERATION...

Page 20: ...g completed and the furnace has been properly vented the unit should be started and adjusted for proper operation Check off the following steps as they are completed 1 Be sure all electrical power is...

Page 21: ...of gas flow by using the formula provided below or Table 5 Cubic Ft Hr Number of Dial Revolutions x Cubic Foot Revolution x 3600 Time in seconds Required for Number of Timed Revolutions TABLE 5 Gas R...

Page 22: ...ifold pressure The appropriate manifold pressures based on the elevation and the heating value can be found in Table 7 TABLE 7 High Altitude Manifold Pressure Derate with standard 42 orifice Natural 5...

Page 23: ...h The furnace should be allowed to cool off before attempting to reset the switch Failure to follow these instructions could result in injury due to burns The switch located behind the burner access p...

Page 24: ...SEQUENCE OF OPERATION Direct ignition system control 20541501 Issue 0240 Page 22 of 26...

Page 25: ...This will expose both the burner and flue openings of the primary heat exchangers 6 Vacuum the length of each heat exchanger tube using a straight attachment into the burner openings and the flue ope...

Page 26: ...2 screws located in the blower compartment that secure the blower legs to the blower partition panel 7 Slide the blower forward about two 2 inches This will disengage the rear of the blower legs from...

Page 27: ...TROUBLE SHOOTING With LED Indicator Assistance 20541501 Issue 0240 Page 25 of 26...

Page 28: ...WIRING DIAGRAM 20541501 Issue 0240 Page 26 of 26...

Page 29: ...he CSA International symbols on each nameplate is your assurance that your furnace design meets nationally recognized standards for safety and performance Do not store or use gasoline or other flammab...

Page 30: ...dor of gas is present Use only your hand to adjust the gas control switch never use tools If the switch will not move by hand don t try to repair it call a qualified service technician Force or attemp...

Page 31: ...tat dial or lever to select the temperature you would like the system to maintain Fan Operation You may wish to increase your comfort by setting your system for continuous air circulation of the indoo...

Page 32: ...flashlight will be useful for these inspections Make one inspection prior to the beginning of the heating season and another during the middle Should you observe unusual amounts of any of the followi...

Page 33: ...and place back in furnace To clean a permanent filter shake filter to remove excess dirt and or use a vacuum cleaner Wash filter in soap or detergent water and replace after filter is dry Permanent fi...

Page 34: ...ner Blower Motor Blower Door Shield Top Bottom Blower Wheel Orifice Capacitor Ignitor Blower Support Leg Gas Control Sensor ELECTRICAL GROUP HEAT EXCHANGER GROUP INDUCER GROUP Access Door Primary Heat...

Page 35: ...FURNACE MARKINGS IN FRENCH CONSULT WITH YOUR DEALER OR LOCAL DISTRIBUTOR HAVE AVAILABLE THE MODEL NO AND SERIAL NO LOCATED ON THE UNIT RATING PLATE TO INSURE THE CORRECT FRENCH INSTRUCTION PACKET POUR...

Page 36: ......

Page 37: ...510 88 111 Fax 420 2 579 10 393 e mail janka janka cz LENNOX DISTRIBUTION MOSCOW Tel 7 095 933 29 55 Fax 7 095 926 56 50 e mail lennox dist moscow co ru LENNOXSLOVENSKOs r o Tel 421 7 44 87 19 27 Fax...

Reviews: