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504,540M

*P504540M*

04/04

*2P0404*

©

2002 Lennox Industries Inc

.

Dallas, Texas

HSXA12 Outdoor Unit

HSXA12 outdoor units use R410A which is an ozone
friendly HFC refrigerant. This unit must be installed with a
matching indoor coil and line set as outlined in the Lennox
Engineering Handbook. HSXA12 outdoor units are de-
signed for use in expansion valve (TXV) and fixed orifice
systems. Refer to the Lennox Engineering Handbook for
expansion valve kits which must be ordered separately. A
filter dryer approved for use with R410A has been shipped
with the unit. This component must be installed prior to op-
erating the unit. Failure to install the provided filter dryer
will void the warranty.

Shipping and Packing List

 1 − Assembled HSXA12 outdoor unit
 1 − Liquid line filter drier (approved for use with R410A

systems)

 1 − Fixed orifice refrigerant metering device
Check equipment for shipping damage. If you find any
damage, immediately contact the last carrier.

WARNING

Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person-
al injury or loss of life. Installation and service must
be performed by a qualified installer or service
agency.

IMPORTANT

This unit must be matched with an indoor coil as
specified in Lennox’ Engineering Handbook. Coils
previously charged with R22 must be flushed.

INSTALLATION
INSTRUCTIONS

HSXA12 Series Units

CONDENSING UNITS

504,540M
04/04
Supersedes 12/03

Table of Contents

HSXA12 Outdoor Unit

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Shipping And Packing List

1

. . . . . . . . . . . . . . . . . . . . . . . 

General Information

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Unit Dimensions

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Setting the Unit

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Electrical

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigerant Piping

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Flushing Existing Line Set & Indoor Coil

5

. . . . . . . . . . . 

Refrigerant Metering Device

11

. . . . . . . . . . . . . . . . . . . . 

Manifold Gauge Set

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Service Valves

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Leak Testing

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Evacuation

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Start−up

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Charging

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

System Operation

18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Optional Accessories

18

. . . . . . . . . . . . . . . . . . . . . . . . . . 

HSXA12 Check Points

19

. . . . . . . . . . . . . . . . . . . . . . . . . 

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

General Information

These instructions are intended as a general guide and do
not supersede national or local codes in any way. Consult
authorities having jurisdiction before installation.

WARNING

This product and/or the indoor unit it is matched with
may contain fiberglass wool.

Disturbing the insulation during installation, mainte-
nance, or repair will expose you to fiberglass wool
dust. Breathing this may cause lung cancer. (Fiber-
glass wool is known to the State of California to
cause cancer.)

Fiberglass wool may also cause respiratory, skin,
and eye irritation.

To reduce exposure to this substance or for further
information, consult material safety data sheets
available from address shown below, or contact your
supervisor.

Lennox Industries Inc.

P.O. Box 799900
Dallas, TX 75379−9900

Litho U.S.A.

Summary of Contents for HSXA12-018

Page 1: ...fied in Lennox Engineering Handbook Coils previously charged with R22 must be flushed INSTALLATION INSTRUCTIONS HSXA12 Series Units CONDENSING UNITS 504 540M 04 04 Supersedes 12 03 Table of Contents H...

Page 2: ...KIT 4 Field Installed 4 3 8 111 6 3 8 162 6 3 8 162 Top View Base Section 2 51 3 4 19 4 3 8 111 4 3 8 111 4 3 8 111 4 3 8 111 4 3 8 111 COMPRESSOR COIL DRAIN OUTLETS Around perimeter of base OPTIONAL...

Page 3: ...the surface of the roof Care must be taken to ensure weight of unit is properly distributed over roof joists and rafters Either red wood or steel supports are recommended Electrical In the U S A wiri...

Page 4: ...Outdoor Unit C Outdoor Unit power heat cooling indoor blower common NOTE see unit wiring diagram for power supply connections NOTE If the indoor unit is not equipped with blower relay It must be field...

Page 5: ...ft 50 ft 4 6 m 15 m 042 048 3 8 in 10 mm 7 8 in 22 mm 3 8 in 10 mm 7 8 in 22 mm L15 65 15 ft 50 ft 4 6 m 15 m 060 3 8 in 10 mm 1 1 8 in 29 mm 3 8 in 10 mm 1 1 8 in 29 mm Field Fabricated NOTE Units ar...

Page 6: ...id Line IMPORTANT Refrigerant lines must not contact structure Outside Wall Inside Wall Liquid Line Vapor Line IMPORTANT Refrigerant lines must not contact wall Wood Block Between Studs Strap Sleeve W...

Page 7: ...ire Tie Wire Tie around vapor line only Floor Joist or Roof Rafter Tape or Wire Tie Strap the vapor line to the joist or rafter at 8 ft intervals then strap the liquid line to the vapor line To hang l...

Page 8: ...ne Metal Sleeve Anchored Heavy Nylon Wire Tie Automotive Muffler Type Hanger Wall Stud Wall Stud Liquid Line Vapor Line Wrapped in Armaflex Strap Liquid Line To Vapor Line Metal Sleeve Figure 7 Outsid...

Page 9: ...on device Do not leave the filter drier uncapped for more than 10 to 15 minutes prior to brazing evacuation and leak testing Polyol ester oils used in this system absorb mois ture quickly Failure to i...

Page 10: ...it Set the new R410A unit and follow the brazing connection procedure which begins on the previous page to make line set connections DO NOT install the provided fixed ori fice yet Make low voltage and...

Page 11: ...n instructions and the Lennox Engineering Handbook for approved TXV and fixed orifice match ups and application information Table 1 lists the unit liquid and vapor line sizes and corresponding line se...

Page 12: ...a 5 16 extension for vapor line sizes 3 Replace the stem cap Tighten finger tight then tighten an additional 1 6 turn To Close Service Valve 1 Remove the stem cap with an adjustable wrench 2 Use a se...

Page 13: ...ve on the R410A cylinder and the valve on the high pressure side of the manifold gauge set Disconnect R410A cylinder 4 Connect a cylinder of nitrogen with a pressure regulat ing valve to the center po...

Page 14: ...der of R410A refrigerant Open the manifold gauge valves to break the vacuum from 1 to 2 psig positive pressure in the line set and indoor unit Close manifold gauge valves and shut off the R410A cylind...

Page 15: ...e the necessary load for properly charging the system in the cooling cycle 3 Use a digital thermometer to record the outdoor ambi ent temperature 4 When the heating demand has been satisfied switch th...

Page 16: ...144 565 9 52 147 4 83 246 5 114 385 4 145 572 8 53 150 1 84 250 3 115 390 7 146 579 8 54 152 8 85 254 1 116 396 0 147 586 8 55 155 5 86 258 0 117 401 3 148 593 8 56 158 2 87 262 0 118 406 7 149 601 0...

Page 17: ...in the liquid state Some R410A cylinders are equipped with a dip tube which allows you to draw liquid refrigerant from the bottom of the cylin der without turning the cylinder upside down The cylinder...

Page 18: ...nnect switch es Unit may have multiple power supplies Maintenance and service must be performed by a qualified installer or service agency At the beginning of each cooling season the system should be...

Page 19: ...n Checked Job No City City Serial No Date State State Service Technician Compressor Outdoor Fan Indoor Filter Clean Electrical Connections Tight Supply Voltage Unit Off Vapor Pressure Thermostat Refri...

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