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Page 17

Approach Method and 

Normal Operating Pressures

TXV Systems – Outdoor Temp. > 65

F (18

C)

The following procedure is intended as a general guide and
is for use on expansion valve systems only. For best results,
indoor temperature should be 70°F (21°C) to 80°F (26°C).
Monitor system pressures while charging.

 1 − Record outdoor ambient temperature using a digital

thermometer.

 2 − Attach high pressure gauge set and operate unit for

several minutes to allow system pressures to stabilize.

 3 − Compare stabilized pressures with those provided in

table 8, Normal Operating Pressures." Minor varia-
tions in these pressures may be expected due to differ-
ences in installations. Significant differences could
mean that the system is not properly charged or that a
problem exists with some component in the system.
Pressures higher than those listed indicate that the
system is overcharged. Pressures lower than those
listed indicate that the system is undercharged. Verify
adjusted charge using the approach method.

Approach Method

 4 − Use the same digital thermometer you used to check

the outdoor ambient temperature to check the liquid
line temperature.

 5 − The difference between the ambient and liquid temper-

atures should match values given in table 7. If the val-
ues don’t agree with the those in table 7, add refriger-
ant to lower the approach temperature, or recover re-

frigerant from the system to increase the approach
temperature. 
Be aware of the R410A refrigerant cylinder. It will be
rose−colored. Refrigerant should be added through the
vapor valve in the liquid state. 

Some R410A cylinders

are equipped with a dip tube which allows you to
draw liquid refrigerant from the bottom of the cylin-
der without turning the cylinder upside−down. The
cylinder will be marked if it is equipped with a dip
tube.

Table 7

HSXA12 Approach Values

Model No.

Approach Temperature 

Liquid Line − 

Outdoor Ambient °F (°C)

−018

10 (5.6)

−024

12 (6.7)

−030

13 (7.2)

−036

12 (6.7)

−042

11 (6.1)

−048

13 (7.2)

−060

14 (7.8)

IMPORTANT

Use table 8 to perform maintenance checks. Table 8
is not a procedure for charging the system. Minor
variations in these pressures may be due to differ-
ences in installations. Significant deviations could
mean that the system is not properly charged or that
a problem exists with some component in the system.

Table 8

Normal Operating Pressures In psig (/− 10 and vapor +/− 5 PSIG)*

Mode

Out. Coil

Entering Air

Temp

−018

−024

−030

−036

−042

−048

−060

Mode

Temp.

°

F (

°

C)

LIQ

SUC

LIQ

SUC

LIQ

SUC

LIQ

SUC

LIQ

SUC

LIQ

SUC

LIQ

SUC

65 (18.3)

238

123

261

131

261

128

268

130

254

121

270

124

280

121

75 (23.9)

275

131

300

135

300

133

308

134

296

128

311

130

332

126

fixed

ifi

85 (29.4)

317

136

343

139

343

138

351

138

340

133

356

134

379

130

orifice

95 (35.0)

362

141

391

143

387

141

398

142

389

138

404

139

427

135

105 (40.6)

410

144

441

147

434

145

447

146

440

142

456

143

479

140

65 (18.3)

234

133

256

134

256

137

264

135

256

124

269

131

262

121

75 (23.9)

270

135

298

137

296

139

305

138

296

127

312

133

304

127

TXV

85 (29.4)

312

137

344

140

339

141

349

139

341

133

357

135

349

132

95 (35.0)

361

138

394

142

384

144

396

140

389

136

406

137

397

136

105 (40.6)

409

141

448

143

432

146

446

143

440

140

460

140

449

140

*These are typical pressures only. Indoor indoor match up, indoor air quality, and indoor load will cause the pressures
to vary.

Summary of Contents for HSXA12-018

Page 1: ...fied in Lennox Engineering Handbook Coils previously charged with R22 must be flushed INSTALLATION INSTRUCTIONS HSXA12 Series Units CONDENSING UNITS 504 540M 04 04 Supersedes 12 03 Table of Contents H...

Page 2: ...KIT 4 Field Installed 4 3 8 111 6 3 8 162 6 3 8 162 Top View Base Section 2 51 3 4 19 4 3 8 111 4 3 8 111 4 3 8 111 4 3 8 111 4 3 8 111 COMPRESSOR COIL DRAIN OUTLETS Around perimeter of base OPTIONAL...

Page 3: ...the surface of the roof Care must be taken to ensure weight of unit is properly distributed over roof joists and rafters Either red wood or steel supports are recommended Electrical In the U S A wiri...

Page 4: ...Outdoor Unit C Outdoor Unit power heat cooling indoor blower common NOTE see unit wiring diagram for power supply connections NOTE If the indoor unit is not equipped with blower relay It must be field...

Page 5: ...ft 50 ft 4 6 m 15 m 042 048 3 8 in 10 mm 7 8 in 22 mm 3 8 in 10 mm 7 8 in 22 mm L15 65 15 ft 50 ft 4 6 m 15 m 060 3 8 in 10 mm 1 1 8 in 29 mm 3 8 in 10 mm 1 1 8 in 29 mm Field Fabricated NOTE Units ar...

Page 6: ...id Line IMPORTANT Refrigerant lines must not contact structure Outside Wall Inside Wall Liquid Line Vapor Line IMPORTANT Refrigerant lines must not contact wall Wood Block Between Studs Strap Sleeve W...

Page 7: ...ire Tie Wire Tie around vapor line only Floor Joist or Roof Rafter Tape or Wire Tie Strap the vapor line to the joist or rafter at 8 ft intervals then strap the liquid line to the vapor line To hang l...

Page 8: ...ne Metal Sleeve Anchored Heavy Nylon Wire Tie Automotive Muffler Type Hanger Wall Stud Wall Stud Liquid Line Vapor Line Wrapped in Armaflex Strap Liquid Line To Vapor Line Metal Sleeve Figure 7 Outsid...

Page 9: ...on device Do not leave the filter drier uncapped for more than 10 to 15 minutes prior to brazing evacuation and leak testing Polyol ester oils used in this system absorb mois ture quickly Failure to i...

Page 10: ...it Set the new R410A unit and follow the brazing connection procedure which begins on the previous page to make line set connections DO NOT install the provided fixed ori fice yet Make low voltage and...

Page 11: ...n instructions and the Lennox Engineering Handbook for approved TXV and fixed orifice match ups and application information Table 1 lists the unit liquid and vapor line sizes and corresponding line se...

Page 12: ...a 5 16 extension for vapor line sizes 3 Replace the stem cap Tighten finger tight then tighten an additional 1 6 turn To Close Service Valve 1 Remove the stem cap with an adjustable wrench 2 Use a se...

Page 13: ...ve on the R410A cylinder and the valve on the high pressure side of the manifold gauge set Disconnect R410A cylinder 4 Connect a cylinder of nitrogen with a pressure regulat ing valve to the center po...

Page 14: ...der of R410A refrigerant Open the manifold gauge valves to break the vacuum from 1 to 2 psig positive pressure in the line set and indoor unit Close manifold gauge valves and shut off the R410A cylind...

Page 15: ...e the necessary load for properly charging the system in the cooling cycle 3 Use a digital thermometer to record the outdoor ambi ent temperature 4 When the heating demand has been satisfied switch th...

Page 16: ...144 565 9 52 147 4 83 246 5 114 385 4 145 572 8 53 150 1 84 250 3 115 390 7 146 579 8 54 152 8 85 254 1 116 396 0 147 586 8 55 155 5 86 258 0 117 401 3 148 593 8 56 158 2 87 262 0 118 406 7 149 601 0...

Page 17: ...in the liquid state Some R410A cylinders are equipped with a dip tube which allows you to draw liquid refrigerant from the bottom of the cylin der without turning the cylinder upside down The cylinder...

Page 18: ...nnect switch es Unit may have multiple power supplies Maintenance and service must be performed by a qualified installer or service agency At the beginning of each cooling season the system should be...

Page 19: ...n Checked Job No City City Serial No Date State State Service Technician Compressor Outdoor Fan Indoor Filter Clean Electrical Connections Tight Supply Voltage Unit Off Vapor Pressure Thermostat Refri...

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