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7 − Recheck the unit voltage while the unit is running.

The power must be within the range shown on the
unit nameplate. Check the amperage draw of the
unit. Refer to the unit nameplate for approximate
running amps.

Charging

Liquid charge the unit with the amount of R407C refriger-
ant that is indicated on the nameplate.

IMPORTANT

If existing refrigerant lines which were previously
charged with R22 are going to be used, they must
first be flushed of existing mineral oil. Take care
to empty all existing traps. Polyol ester (POE) oils
are used in Lennox units charged with R407C re-
frigerant. Mineral oils are not compatible with
polyol ester oils.

This charge is based on a matching indoor coil and out-
door coil with a 4.6 m line set. For varying lengths of line
set, refer to table 2 for refrigerant charge adjustment.

TABLE 2

Liquid Line 

Set Diameter

g per 1524 mm adjust

from 4.6 m line set*

8 mm

57 g per 1524 mm

10 mm

85 g per 1524 mm

*If line length is greater than 4.6 m, add this amount.

If line length is less than 4.6 m, subtract this amount.

Charging Using the Subcooling Method

If the outdoor ambient temperature is below 13

C, airflow

over the outdoor coil will need to be reduced to drive up

the liquid line pressure to a range of 1379 to 1724 kPa. To
do this, block off the outdoor coil with cardboard or a plas-
tic sheet.

BLOCKING OUTDOOR COIL

CARDBOARD OR

PLASTIC SHEET

OUTDOOR COIL SHOULD

BE BLOCKED ONE SIDE

AT A TIME WITH CARD−

BOARD OR PLASTIC

SHEET UNTIL PROPER
TESTING PRESSURES

ARE REACHED.

FIGURE 9

1 − Remove the cap from the liquid line service valve

stem and turn the stem clockwise 1/4 to 1/2 turn. This
will open the service port.

2 − With the manifold gauge hose still on the liquid ser-

vice port and the unit operating, read the liquid line
pressure.

3 − If the pressure is too low, block the airflow through

the outdoor coil until the liquid line pressure stabi-
lizes in a range from 1379 to 1724 kPa. At that time,
record the liquid line temperature and the liquid line
pressure reading.

4 − Use a temperature/pressure chart for R407C to de-

termine the saturation temperature for the liquid line
pressure reading.

5 − Subtract the liquid line temperature from the satura-

tion temperature (according to the chart) to determine
subcooling. 

(Saturation temperature − Liquid line

temperature = Subcooling.) Subcooling should
be between 4.4−5.5°C. 

If subcooling is greater than

4.4  −  5.5°C, recover  some refrigerant. If subcooling is
less than 4.4 − 5.5°C, add some refrigerant.

Summary of Contents for HP40

Page 1: ...th INSTALLATION INSTRUCTIONS HP40 Heat Pump Units HEAT PUMP UNITS 1 1 2 through 5 ton 504 538M 06 04 Supersedes 11 02 Table of Contents HP40 Heat Pump Unit 1 Shipping Packing List 1 General Informatio...

Page 2: ...ICAL INLETS 111 162 162 TOP VIEW BASE SECTION 51 19 111 111 111 111 111 COMPRESSOR COIL DRAIN OUTLETS Around perimeter of base OPTIONAL STAND OFF KIT Field installed 4 required LIQUID LINE CONNECTION...

Page 3: ...a support frame is constructed it must not block drain holes in the base of the unit 4 When you install the unit in areas where low ambient temperatures exist locate the unit so winter prevail ing win...

Page 4: ...sunlight drafts or vibration Do not install the thermostat on an outside wall The most desirable position for the thermostat is near the cen ter of the conditioned area and approximately 1 5 m from t...

Page 5: ...it is being matched with an approved line set or indoor coil which was previously charged with R22 refrigerant or if it is being matched with a coil which was manufactured before January of 1999 the c...

Page 6: ...The line set and indoor coil must be flushed with at least the same amount of clean refrigerant that previously charged the system Check the charge in the flushing cylinder before proceeding 5 Set th...

Page 7: ...e sets used with systems charged with R407C refrigerant must be able to accommodate higher system operating pressures The gauges should be rated for pressures of 0 800 psi on the high side and a low s...

Page 8: ...ced A ball valve is il lustrated in figure 8 The ball valve is equipped with a service port anda fac tory installed Schrader valve A service port cap is supplied to protect the Schrader valve from con...

Page 9: ...0 microns of mercury close the manifold gauge valves turn off the vacuum pump and disconnect the manifold gauge center port hose from the vacuum pump Attach the manifold center port hose to a nitro ge...

Page 10: ...C airflow over the outdoor coil will need to be reduced to drive up the liquid line pressure to a range of 1379 to 1724 kPa To do this block off the outdoor coil with cardboard or a plas tic sheet BLO...

Page 11: ...2 21 138 951 121 834 38 229 1578 202 1392 21 141 972 123 848 39 232 1599 205 1413 22 143 985 126 868 40 236 1627 208 1431 22 146 1006 128 882 40 239 1647 211 1454 23 148 1020 130 896 41 242 1668 214 1...

Page 12: ...o allow the crankcase heater sufficient time to prevent compressor from slugging Defrost System The HP40 defrost system includes two components a de frost thermostat and a defrost control Defrost Ther...

Page 13: ...using a pressure switch the factory installed jumper wire must be connected Diagnostic LEDs The defrost board uses two LEDs for diagnostics The LEDs flash a specific sequence according to the conditi...

Page 14: ...Service Technician Amps Supply Outdoor Fan Compressor Indoor Filter Clean Indoor Blower RPM Electrical Connections Tight Supply Voltage Unit Off Outdoor Coil Entering Air Temperature Discharge Pressur...

Page 15: ...Page 15...

Page 16: ...Page 16 Lennox Industries P O Box 174 Westgate Interchange Northampton NN5 5AG Telephone 01604 591159 Facsimile 01604 587536...

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