Lennox HARMONY II Installation Instructions Manual Download Page 18

Page 18

505023M 04/06

may be on) is turned off and continuous fan runs (if the
demand for heat remains) until the air temperature
falls below 130ºF and the minimum timed−off delay ex-
pires.

S

If the heat pump goes into defrost mode, the zone con-
trol energizes all stages of compressor and the first
stage of electric heat. If the defrost process lasts lon-
ger than 20 minutes, the zone control, presuming a de-
frost board failure, de−energizes the heat pump and
instructs electric heat to service the remainder of the
current heating call. (The heat pump will be tried again
on the next heating call.)

Dual Fuel−Heat Pump with Gas Furnace

In this sys-

tem, when it receives a thermostat heating call, the zone
control responds in one of two ways:

1.

Outdoor temperature below balance point 

(bal-

ance point sensor 

closed

): the zone control unit sends

a W1 signal to the furnace to satisfy heat demands,
staging the furnace to maintain discharge air tempera-
tures between 110ºF and 130ºF.

2.

Outdoor temperature above balance point

 (bal-

ance point sensor 

open

): the heat pump is first used

to satisfy the demand. If, after 20 minutes, the heat
pump fails to maintain the required discharge air tem-
perature, the zone control will discontinue using the
heat pump and initiates furnace heating. (A five−min-
ute delay exists between stopping the heat pump and
starting the furnace.) In this mode, all heating calls for
the next three hours are serviced with the gas furnace.
Also, diagnostic lights 2, 3, and 4 blink to indicate that
the board is operating within this 3−hour furnace lock−in
time. During this time, the zone control stages the fur-
nace to maintain discharge air temperatures between
110ºF and 130ºF. After the 3−hour delay expires, the
heat pump will again be tried on the next heating call.

Emergency heat mode

When the unit is setup for heat pump and the emergency
heat switch is turned on, the unit will satisfy all heating de-
mands with electric backup heat or, in a dual mode system,
the heat demand is satisfied by the gas furnace.

Operation & Troubleshooting  Indicators

Zone Control Board LEDs

The zone control system operation is indicated by light
emitting diodes (LEDs) located on the zone control board.
In addition to operating condition, the LEDs provide valu-
able information system troubleshooting. The LEDs
(shown in figure 22) are thermostat, diagnostic, and output
status.

1. Thermostat LEDslocated along the upper edge of

the zone control board board. Each zone has three
LEDs to indicate a call for heating or cooling: green (in-
dicates a Y / compressor demand), red (indicates a W
/ heating demand) and amber (indicates a G / indoor
blower demand). These LEDs are labeled according
to the zone and demand.

System Indicators/Troubleshooting Devices

Figure 22

THERMOSTAT
LEDs

OUTPUT STATUS LEDs

DIAGNOSTIC
LEDs

TIME DELAY
OVERRIDE

FAULT
RECALL

EQUIPMENT
OUTPUT LEDs

2. Diagnostic LEDsDiags 1, 2, 3, 4located near the

bottom center of the the zone control board board.
These LEDs aid the technician in troubleshooting
problems. When an error is detected, LEDs illuminate
in a pattern. See 

Fault Recall and Time Delay Override

on page18.

3. Output LEDslocated along the bottom of the zone

control board and near connection terminals. These
red LEDs indicate the output status of dampers, fur-
nace, outdoor unit, etc. When an output is powered or
active, the corresponding LED is illuminated.
The LEDs are labeled according to output and func-
tion. For example, if Damper 1 LED is illuminated, it’s
damper has been signaled to close; when the LED is
extinguished, it’s damper has been signaled to open,
allowing air flow to that zone.

Fault Recall & Time Delay Override

When the Time Delay Override is pressed and held, the in-
ternal clock speeds up by a factor of 60. This overrides the
current time delay and permits the next event to occur.
Table 9 identifies the time delays used by the system.

When the Fault Recall button is pressed and released
(clicked), the fault codes are displayed (10 most recent).
When the fault recall button is pressed and held, the fault
codes are erased. Each code will be displayed for 10 sec-

Summary of Contents for HARMONY II

Page 1: ...cs Codes 25 Troubleshooting Diagrams 27 PIAB Calculation Worksheet 30 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Shipping Packing List Items shipped with the Harmony IIIt Zone Control System inclu...

Page 2: ...ke comfort settings for each zone A programmable thermostat should be used to provide a specialized heating and cooling sequence While the sys tem is in the zone mode a programmable thermostat con tro...

Page 3: ...nical or electro mechanical thermostats will not work with the Harmony IIIt zone control system Recommended thermostats include S SignatureStatt Thermostat 1 heat 1 cool 81M26 IMPORTANT When using thi...

Page 4: ...at Pump IMPORTANT LENNOX recommends ONLY Harmony II and Harmony IIIt Zone Control Systems for use with Variable Speed Blower Motor VSM technology 1 Lennox Blower Coil Unit with VSM Use ONLY blower coi...

Page 5: ...appliances and sunny windows near concealed pipes and chimneys or in unconditioned spaces such as closets or exterior walls Dampers Motorized dampers in the supply duct system regulate air to the zon...

Page 6: ...RTANT Be sure to cut jumper W914 if not cut the zone con trol board DS fuse will blow WARNING Electrical Shock Hazard Disconnect power from unit and wait at least five minutes to allow capacitors to d...

Page 7: ...s remove any factory installed jumper between terminal R and W1 W2 or W3 D In all cases cut and tape wire 7 see figure 8 on the VSM harness that runs from the BDC3 board to the motor 9 Figure 8 4 5 1...

Page 8: ...on Chart Model Equivalent Positions Harmony II 25 35 45 55 65 75 85 95 Harmony IIIt 0 10 30 40 50 70 80 90 When jumpers are set to 0 this corresponds to the mini mum air volume available according to...

Page 9: ...is re duced during heating mode Determining Actual Air Delivered By Blower The actual CFM delivered to each zone will be determined by the zone control system settings blower motor control board setti...

Page 10: ...AB 8 x CFM Max 2220 Min 720 x 1500 Min CFM 720 TOTAL 1920 CFM 4 Determine total air delivered during a continuous blower call Calculate these totals using the formu las and example Table 8 which uses...

Page 11: ...hp 1hp 2 2hp 1hp 2 3 3 DOESN T MATTER Dual fuel heating 1 stage AC heat pump SYSTEM E HEAT Configuration Stages HP GAS df gas df 2cool 1cool 1 2cool 1cool 1 2hp 1hp 2 2hp 1hp 2 3 3 Figure 14 NOTE Vari...

Page 12: ...g close to AC house wiring If this cannot be avoided limit close parallel of power and control wiring to a few feet Dampers and Damper Transformer Wiring Connect dampers to the zone control board as s...

Page 13: ...NOTE If not already done remove the wire to K20 blower relay terminal 7 on BDC3 board and tape it off Also be sure the factory installed jumper between terminal R and W1 W2 and W3 has been removed He...

Page 14: ...11 120 VAC 24 VAC C R IMPORTANT Connectivity is NOT COMPLETE until all electrical adjustments jumpers and wiring changes have been made See Electrical Adjustments for SureLight Board page 6 and for BD...

Page 15: ...UNDED METAL OBJECT BEFORE TOUCHING THE CIRCUIT BOARD LENNOX Harmony IIIt V3 0 2004 System Configuration E Heat jumper settings page 11 piab jumper settings page 8 air reduction jumper settings page 9...

Page 16: ...quipment DISCHARGE AIR SENSOR 88K38 included IMPORTANT Connect thermostat gauge wire to SureLight board C terminal HEAT PUMP VARIABLE SPEED FURNACE Figure 21 NOTE Do not wire Y wire s from the Harmony...

Page 17: ...ing the blower may continue after the end of a demand until the heater is cooled sufficiently Cooling Operation When the Harmony IIIt zone control system receives a thermostat cooling call the followi...

Page 18: ...p heat or in a dual mode system the heat demand is satisfied by the gas furnace Operation Troubleshooting Indicators Zone Control Board LEDs The zone control system operation is indicated by light emi...

Page 19: ...ng proper operation Perform the gas and heat pump heating checks on pages 20 through 24 Table 9 Time Delays Delay Time Function Blower Off Delay gas heat only 3 1 2 min Gas Furnace only Dumps air into...

Page 20: ...e damper functions properly repeat these steps for zones 2 4 Gas Heating Checkout Multiple Zone Prerequisites S All zone thermostats set to Heat OUTPUT STATUS LEDs DAMPER 2 3 4 OFF W1 on W RED on hEAT...

Page 21: ...LEDs DAMPER 2 3 4 on DAMPER 1 Off W RED ON event Sequence 1 Y1 ON 2 Y2 IF EQUIPPED ON IF NO SIGNIFICANT WARMING AFTER 4 MIN 3 W1 ON IF NO SIGNIFICANT WARMING AFTER 4 MIN THEN W2 THEN W3 PRESSURE SWITC...

Page 22: ...ing 3 1 2 minute purge Other zones damper LEDs are on during the 3 1 2 minute purge dampers closed After 3 1 2 minute delay all dampers LEDs go off dampers open Heat Pump Heating Checkout Central Cont...

Page 23: ...individual zone damper functions properly repeat these steps for zones 2 4 Gas Heating Checkout Multiple Zone Dual Fuel Option and BPS Prerequisites S All zone thermostats set to Heat S Balance Point...

Page 24: ...ill produce a faulty reading At 77 F the resistance of the sensor will be 10K ohm at lower probe temperatures ex pect higher resistance at warmer probe temperatures ex pect lower resistance After read...

Page 25: ...or Some of the errors found in table will cause a fail safe or shutdown condition The system will shutdown after the er ror is present for about five seconds During a shutdown condition all dampers wi...

Page 26: ...ill cycle from high to off in cooling The compressor will cycle from high to off in heating The furnace will operate normally in gas heat Replace discharge probe If error persists replace zone control...

Page 27: ...spond to demand 0 volts AC open 24 volts AC closed Dampers should drive closed when 24 volts is jumpered to damper motor Is wiring correct in good condition Figure 23 Line Voltage to transformer 24VAC...

Page 28: ...n relays may need to be used 24VAC supplied to each thermostat terminal R from zone control system Check each thermostat for output signal when calling Heating output W1 Cooling output Y1 Do dampers r...

Page 29: ...charge air plenum as de scribed on Page 5 Is it wired cor rectly Does outdoor unit respond to demand Is it operating properly Test Defrost Does outdoor unit initiate and terminate defrost correctly W1...

Page 30: ...AB 0 2 x 100 20 Zone 1 CFM Required Minimum Maximum Minimum ZONE 1 PIAB x 100 b b ZONE 1 PIAB x 100 b ZONE 1 PIAB x 100 Zone 2 CFM Required Minimum Maximum Minimum ZONE 2 PIAB x 100 b b ZONE 2 PIAB x...

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