Lennox HARMONY II Installation Instructions Manual Download Page 6

Page 6

505023M 04/06

Blower Control Adjustment

Variable-speed furnaces and blower coil units are
equipped with a variable-speed control board. The blower
motor speed must be adjusted to produce the zoning CFM
requirements managed by the zone control system.

The variable-speed motor (VSM) in the furnace is con-
trolled by the SureLight

®

 furnace control board. The motor

in the variable-speed blower coil unit is controlled by the
BDC3 drive control. Adjustment of these drive controls is
by jumper setting selection and is described in the follow-
ing paragraphs.

Variable-Speed Furnace − Jumper Settings

Locate the SureLight

®

 board in the furnace control box

area. Switch settings on this board control blower CFM.

Before connecting the zone control board to the Sur-
eLight

®

 board, complete the applicable electrical adjust-

ments.

SureLight

®

 Control Board Selections

Figure 5

JUMPER

W951

 IMPORTANT:

CUT JUMPER

w914

®

be sure

jumper on

t’stat pins is

set on two"

JUMPER

W915

IMPORTANT!

 − Be sure to read the Electrical Adjustments

immediately following before cutting jumpers.

IMPORTANT

Be sure to cut jumper W914; if not cut, the zone con-
trol board DS fuse will blow.

WARNING

Electrical Shock Hazard! Disconnect
power from unit and wait at least five
minutes to allow capacitors to dis-
charge before attempting to adjust
motor speed tap settings.

1.

Electrical Adjustments − SureLight

®

 Board

D

In all cases

, cut jumper W914 (between R & DS,

see figure 5); if not cut, the zone control board DS
fuse will blow.

D

IF dual fuel

 − cut jumper W951 (between R & O).

D

IF 2-stage outdoor unit

, cut jumper W915 (be-

tween Y1 & Y2).

D

In all cases

 − be sure T’STAT jumper is on TWO".

D

In all cases

 − cut and tape wires 2 & 13 on the VSM

harness connecting SureLight

®

 board to motor

(figure 6).

16

8

15

14

13

12

11

10

9

7

6

5

4

3

2

1

cut and tape
wire #13
(furnace 
application only)

CUT & TAPE WIRE #2

(LOOK FOR RAISED
NUMBERS ON BACK
OF PLUG)

Figure 6

SureLight

®

 Board Cable Modifications

2.

Set Upper CFM Limit

D

Determine the maximum system CFM require-
ments (sum of all the individual zones).

D

From the Blower Motor Performance table (see
unit installation instructions) determine the HIGH
Speed cool dip switch setting that corresponds to
this CFM.

D

Set the HIGH Speed cool dip switch setting on the
board to this value.

NOTE − The lower limit of blower CFM is factory set. It is
not field adjustable.

Summary of Contents for HARMONY II

Page 1: ...cs Codes 25 Troubleshooting Diagrams 27 PIAB Calculation Worksheet 30 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Shipping Packing List Items shipped with the Harmony IIIt Zone Control System inclu...

Page 2: ...ke comfort settings for each zone A programmable thermostat should be used to provide a specialized heating and cooling sequence While the sys tem is in the zone mode a programmable thermostat con tro...

Page 3: ...nical or electro mechanical thermostats will not work with the Harmony IIIt zone control system Recommended thermostats include S SignatureStatt Thermostat 1 heat 1 cool 81M26 IMPORTANT When using thi...

Page 4: ...at Pump IMPORTANT LENNOX recommends ONLY Harmony II and Harmony IIIt Zone Control Systems for use with Variable Speed Blower Motor VSM technology 1 Lennox Blower Coil Unit with VSM Use ONLY blower coi...

Page 5: ...appliances and sunny windows near concealed pipes and chimneys or in unconditioned spaces such as closets or exterior walls Dampers Motorized dampers in the supply duct system regulate air to the zon...

Page 6: ...RTANT Be sure to cut jumper W914 if not cut the zone con trol board DS fuse will blow WARNING Electrical Shock Hazard Disconnect power from unit and wait at least five minutes to allow capacitors to d...

Page 7: ...s remove any factory installed jumper between terminal R and W1 W2 or W3 D In all cases cut and tape wire 7 see figure 8 on the VSM harness that runs from the BDC3 board to the motor 9 Figure 8 4 5 1...

Page 8: ...on Chart Model Equivalent Positions Harmony II 25 35 45 55 65 75 85 95 Harmony IIIt 0 10 30 40 50 70 80 90 When jumpers are set to 0 this corresponds to the mini mum air volume available according to...

Page 9: ...is re duced during heating mode Determining Actual Air Delivered By Blower The actual CFM delivered to each zone will be determined by the zone control system settings blower motor control board setti...

Page 10: ...AB 8 x CFM Max 2220 Min 720 x 1500 Min CFM 720 TOTAL 1920 CFM 4 Determine total air delivered during a continuous blower call Calculate these totals using the formu las and example Table 8 which uses...

Page 11: ...hp 1hp 2 2hp 1hp 2 3 3 DOESN T MATTER Dual fuel heating 1 stage AC heat pump SYSTEM E HEAT Configuration Stages HP GAS df gas df 2cool 1cool 1 2cool 1cool 1 2hp 1hp 2 2hp 1hp 2 3 3 Figure 14 NOTE Vari...

Page 12: ...g close to AC house wiring If this cannot be avoided limit close parallel of power and control wiring to a few feet Dampers and Damper Transformer Wiring Connect dampers to the zone control board as s...

Page 13: ...NOTE If not already done remove the wire to K20 blower relay terminal 7 on BDC3 board and tape it off Also be sure the factory installed jumper between terminal R and W1 W2 and W3 has been removed He...

Page 14: ...11 120 VAC 24 VAC C R IMPORTANT Connectivity is NOT COMPLETE until all electrical adjustments jumpers and wiring changes have been made See Electrical Adjustments for SureLight Board page 6 and for BD...

Page 15: ...UNDED METAL OBJECT BEFORE TOUCHING THE CIRCUIT BOARD LENNOX Harmony IIIt V3 0 2004 System Configuration E Heat jumper settings page 11 piab jumper settings page 8 air reduction jumper settings page 9...

Page 16: ...quipment DISCHARGE AIR SENSOR 88K38 included IMPORTANT Connect thermostat gauge wire to SureLight board C terminal HEAT PUMP VARIABLE SPEED FURNACE Figure 21 NOTE Do not wire Y wire s from the Harmony...

Page 17: ...ing the blower may continue after the end of a demand until the heater is cooled sufficiently Cooling Operation When the Harmony IIIt zone control system receives a thermostat cooling call the followi...

Page 18: ...p heat or in a dual mode system the heat demand is satisfied by the gas furnace Operation Troubleshooting Indicators Zone Control Board LEDs The zone control system operation is indicated by light emi...

Page 19: ...ng proper operation Perform the gas and heat pump heating checks on pages 20 through 24 Table 9 Time Delays Delay Time Function Blower Off Delay gas heat only 3 1 2 min Gas Furnace only Dumps air into...

Page 20: ...e damper functions properly repeat these steps for zones 2 4 Gas Heating Checkout Multiple Zone Prerequisites S All zone thermostats set to Heat OUTPUT STATUS LEDs DAMPER 2 3 4 OFF W1 on W RED on hEAT...

Page 21: ...LEDs DAMPER 2 3 4 on DAMPER 1 Off W RED ON event Sequence 1 Y1 ON 2 Y2 IF EQUIPPED ON IF NO SIGNIFICANT WARMING AFTER 4 MIN 3 W1 ON IF NO SIGNIFICANT WARMING AFTER 4 MIN THEN W2 THEN W3 PRESSURE SWITC...

Page 22: ...ing 3 1 2 minute purge Other zones damper LEDs are on during the 3 1 2 minute purge dampers closed After 3 1 2 minute delay all dampers LEDs go off dampers open Heat Pump Heating Checkout Central Cont...

Page 23: ...individual zone damper functions properly repeat these steps for zones 2 4 Gas Heating Checkout Multiple Zone Dual Fuel Option and BPS Prerequisites S All zone thermostats set to Heat S Balance Point...

Page 24: ...ill produce a faulty reading At 77 F the resistance of the sensor will be 10K ohm at lower probe temperatures ex pect higher resistance at warmer probe temperatures ex pect lower resistance After read...

Page 25: ...or Some of the errors found in table will cause a fail safe or shutdown condition The system will shutdown after the er ror is present for about five seconds During a shutdown condition all dampers wi...

Page 26: ...ill cycle from high to off in cooling The compressor will cycle from high to off in heating The furnace will operate normally in gas heat Replace discharge probe If error persists replace zone control...

Page 27: ...spond to demand 0 volts AC open 24 volts AC closed Dampers should drive closed when 24 volts is jumpered to damper motor Is wiring correct in good condition Figure 23 Line Voltage to transformer 24VAC...

Page 28: ...n relays may need to be used 24VAC supplied to each thermostat terminal R from zone control system Check each thermostat for output signal when calling Heating output W1 Cooling output Y1 Do dampers r...

Page 29: ...charge air plenum as de scribed on Page 5 Is it wired cor rectly Does outdoor unit respond to demand Is it operating properly Test Defrost Does outdoor unit initiate and terminate defrost correctly W1...

Page 30: ...AB 0 2 x 100 20 Zone 1 CFM Required Minimum Maximum Minimum ZONE 1 PIAB x 100 b b ZONE 1 PIAB x 100 b ZONE 1 PIAB x 100 Zone 2 CFM Required Minimum Maximum Minimum ZONE 2 PIAB x 100 b b ZONE 2 PIAB x...

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