Lennox HARMONY II Installation Instructions Manual Download Page 13

Page 13

HARMONY III

T

 SERIES

Component Specific Wiring

Thermostat Wiring

Using standard electronic 1-heat /1-cool non-heat pump,
non-power robbing thermostats, and five−wire thermostat
cable, wire units as follows:

1. Wire each thermostat to terminals Y, W, G, R, and C.
2. Run cable from each of the thermostats to the zone

control board. Mark each cable according to the zone
thermostat from where it originates.

3. Strip the cables and attach each of the 5 wires to the

zone control board (see figures 19, 20, 21).

Gas Furnace Wiring

After the furnace is installed, field wire the unit as de-
scribed in the installation instructions provided with the fur-
nace. Use thermostat wire to connect the furnace and the
zone control board and to connect the zone control panel
24V C" to SureLight

®

 board terminal strip C" (see wiring

diagram in figure 19).

IMPORTANT

The common C" terminal of the Harmony III

t

 zone

control board MUST be connected to the common
terminal of the SureLight

®

 furnace board, or if using

a blower coil, MUST be connected to the common
terminal of the blower coil terminal strip.

Condensing Unit Wiring

After the condensing unit is installed, field wire the unit as
shown in the installation instructions provided with the unit.
Use thermostat wire to connect the condensing unit to the
zone control board (see figure 19).

Pressure Switch Wiring

Pull a two−wire thermostat cable from the field-installed
pressure switch to the zone control board and connect at
the pressure switch, and at the zone control board as
shown in the connection location diagram (see figure 20).

Blower Coil Wiring

After the blower coil unit is installed, field wire the unit as
shown in the installation instructions provided with the unit.

Use thermostat wire to connect the blower coil to the zone
control board (see figure 20) and to connect wire from zone
control panel 24V C" to blower coil terminal strip C".

NOTE − If not already done, remove the wire to K20 blower
relay terminal 7 (on BDC3 board) and tape it off. Also, be
sure the factory−installed jumper between terminal R and
W1, W2, and W3 has been removed.

Heat Pump Unit Wiring

After the heat pump unit is installed, field wire the unit as
shown in the installation instructions provided with the unit.
Use thermostat wire to connect the heat pump to the zone
control board (see figure 21).

Variations on Common Applications

Several variations may be required for specific applica-
tions. Figure 18 shows alternate wiring and describes spe-
cific jumper configurations and other special modifications
required for each variation.

Aside from the variations described in figure 18, the con-
nectivity is the same as shown in figure 19. Note that there
will be no Pressure Switch nor Balance Point Sensor in any
of these variations.

Figure 18

COOLING ONLY

JUMPERS: System configuration−
GAS; 1COOL or 2COOL;
Others do not matter.
BDC3 Board: As applicable, cut
jumpers and harness wires (see
Electrical Adjustments − BDC3
Board on page 7).

HOT WATER COIL (CBWMV)

JUMPERS: System configuration−
GAS; 1COOL or 2COOL;
Others do not matter.
BDC3 Board: As applicable, cut
jumpers and harness wires (see
Electrical Adjustments − BDC3
Board on page 7).

COOLING WITH ELECTRIC HEAT

JUMPERS: System configuration−HP;
1COOL or 2COOL.

E−Heat stage jumper set on # agreeing
with # of available heat stages.

E−HEAT Selector Switch always ON.
BDC3 Board: As applicable, cut jumpers
and harness wires (see Electrical Adjust-
ments − BDC3 Board on page 7).

For any option or variation, connect thermostat wire between C" on terminal strip(s) of controlled equipment and zone control board 24VAC C"
terminal.

Harmony III

t

 Zone Control System − Variations on Common Applications

Y1
Y2
C
R


G
W1
W2
C
DS

Y1
Y2

O

RC

W1−Def

RH

G

W1
W2
W3

DS

Equipment

Equipment

CONDENSING

UNIT

Y1
Y2
C
R


G
W1
W2
W3
C
DS

Y1
Y2

O

RC

W1−Def

RH

G

W1
W2
W3

DS

Equipment

Equipment

CONDENSING UNIT

ELECTRIC HEAT

CBWMV

Y1
Y2
C
R


G
W1
W2
C
DS

Y1
Y2

O

RC

W1−Def

RH

G

W1
W2
W3

DS

Equipment

Equipment

CONDENSING

UNIT

VSM BLOWER COIL

Summary of Contents for HARMONY II

Page 1: ...cs Codes 25 Troubleshooting Diagrams 27 PIAB Calculation Worksheet 30 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Shipping Packing List Items shipped with the Harmony IIIt Zone Control System inclu...

Page 2: ...ke comfort settings for each zone A programmable thermostat should be used to provide a specialized heating and cooling sequence While the sys tem is in the zone mode a programmable thermostat con tro...

Page 3: ...nical or electro mechanical thermostats will not work with the Harmony IIIt zone control system Recommended thermostats include S SignatureStatt Thermostat 1 heat 1 cool 81M26 IMPORTANT When using thi...

Page 4: ...at Pump IMPORTANT LENNOX recommends ONLY Harmony II and Harmony IIIt Zone Control Systems for use with Variable Speed Blower Motor VSM technology 1 Lennox Blower Coil Unit with VSM Use ONLY blower coi...

Page 5: ...appliances and sunny windows near concealed pipes and chimneys or in unconditioned spaces such as closets or exterior walls Dampers Motorized dampers in the supply duct system regulate air to the zon...

Page 6: ...RTANT Be sure to cut jumper W914 if not cut the zone con trol board DS fuse will blow WARNING Electrical Shock Hazard Disconnect power from unit and wait at least five minutes to allow capacitors to d...

Page 7: ...s remove any factory installed jumper between terminal R and W1 W2 or W3 D In all cases cut and tape wire 7 see figure 8 on the VSM harness that runs from the BDC3 board to the motor 9 Figure 8 4 5 1...

Page 8: ...on Chart Model Equivalent Positions Harmony II 25 35 45 55 65 75 85 95 Harmony IIIt 0 10 30 40 50 70 80 90 When jumpers are set to 0 this corresponds to the mini mum air volume available according to...

Page 9: ...is re duced during heating mode Determining Actual Air Delivered By Blower The actual CFM delivered to each zone will be determined by the zone control system settings blower motor control board setti...

Page 10: ...AB 8 x CFM Max 2220 Min 720 x 1500 Min CFM 720 TOTAL 1920 CFM 4 Determine total air delivered during a continuous blower call Calculate these totals using the formu las and example Table 8 which uses...

Page 11: ...hp 1hp 2 2hp 1hp 2 3 3 DOESN T MATTER Dual fuel heating 1 stage AC heat pump SYSTEM E HEAT Configuration Stages HP GAS df gas df 2cool 1cool 1 2cool 1cool 1 2hp 1hp 2 2hp 1hp 2 3 3 Figure 14 NOTE Vari...

Page 12: ...g close to AC house wiring If this cannot be avoided limit close parallel of power and control wiring to a few feet Dampers and Damper Transformer Wiring Connect dampers to the zone control board as s...

Page 13: ...NOTE If not already done remove the wire to K20 blower relay terminal 7 on BDC3 board and tape it off Also be sure the factory installed jumper between terminal R and W1 W2 and W3 has been removed He...

Page 14: ...11 120 VAC 24 VAC C R IMPORTANT Connectivity is NOT COMPLETE until all electrical adjustments jumpers and wiring changes have been made See Electrical Adjustments for SureLight Board page 6 and for BD...

Page 15: ...UNDED METAL OBJECT BEFORE TOUCHING THE CIRCUIT BOARD LENNOX Harmony IIIt V3 0 2004 System Configuration E Heat jumper settings page 11 piab jumper settings page 8 air reduction jumper settings page 9...

Page 16: ...quipment DISCHARGE AIR SENSOR 88K38 included IMPORTANT Connect thermostat gauge wire to SureLight board C terminal HEAT PUMP VARIABLE SPEED FURNACE Figure 21 NOTE Do not wire Y wire s from the Harmony...

Page 17: ...ing the blower may continue after the end of a demand until the heater is cooled sufficiently Cooling Operation When the Harmony IIIt zone control system receives a thermostat cooling call the followi...

Page 18: ...p heat or in a dual mode system the heat demand is satisfied by the gas furnace Operation Troubleshooting Indicators Zone Control Board LEDs The zone control system operation is indicated by light emi...

Page 19: ...ng proper operation Perform the gas and heat pump heating checks on pages 20 through 24 Table 9 Time Delays Delay Time Function Blower Off Delay gas heat only 3 1 2 min Gas Furnace only Dumps air into...

Page 20: ...e damper functions properly repeat these steps for zones 2 4 Gas Heating Checkout Multiple Zone Prerequisites S All zone thermostats set to Heat OUTPUT STATUS LEDs DAMPER 2 3 4 OFF W1 on W RED on hEAT...

Page 21: ...LEDs DAMPER 2 3 4 on DAMPER 1 Off W RED ON event Sequence 1 Y1 ON 2 Y2 IF EQUIPPED ON IF NO SIGNIFICANT WARMING AFTER 4 MIN 3 W1 ON IF NO SIGNIFICANT WARMING AFTER 4 MIN THEN W2 THEN W3 PRESSURE SWITC...

Page 22: ...ing 3 1 2 minute purge Other zones damper LEDs are on during the 3 1 2 minute purge dampers closed After 3 1 2 minute delay all dampers LEDs go off dampers open Heat Pump Heating Checkout Central Cont...

Page 23: ...individual zone damper functions properly repeat these steps for zones 2 4 Gas Heating Checkout Multiple Zone Dual Fuel Option and BPS Prerequisites S All zone thermostats set to Heat S Balance Point...

Page 24: ...ill produce a faulty reading At 77 F the resistance of the sensor will be 10K ohm at lower probe temperatures ex pect higher resistance at warmer probe temperatures ex pect lower resistance After read...

Page 25: ...or Some of the errors found in table will cause a fail safe or shutdown condition The system will shutdown after the er ror is present for about five seconds During a shutdown condition all dampers wi...

Page 26: ...ill cycle from high to off in cooling The compressor will cycle from high to off in heating The furnace will operate normally in gas heat Replace discharge probe If error persists replace zone control...

Page 27: ...spond to demand 0 volts AC open 24 volts AC closed Dampers should drive closed when 24 volts is jumpered to damper motor Is wiring correct in good condition Figure 23 Line Voltage to transformer 24VAC...

Page 28: ...n relays may need to be used 24VAC supplied to each thermostat terminal R from zone control system Check each thermostat for output signal when calling Heating output W1 Cooling output Y1 Do dampers r...

Page 29: ...charge air plenum as de scribed on Page 5 Is it wired cor rectly Does outdoor unit respond to demand Is it operating properly Test Defrost Does outdoor unit initiate and terminate defrost correctly W1...

Page 30: ...AB 0 2 x 100 20 Zone 1 CFM Required Minimum Maximum Minimum ZONE 1 PIAB x 100 b b ZONE 1 PIAB x 100 b ZONE 1 PIAB x 100 Zone 2 CFM Required Minimum Maximum Minimum ZONE 2 PIAB x 100 b b ZONE 2 PIAB x...

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