Lennox HARMONY II Installation Instructions Manual Download Page 19

Page 19

HARMONY III

T

 SERIES

onds starting with the most recent code, then the next most
recent, and so on. Pressing the button while recalling fault
codes will bypass the 10-second timer and go right to the
next fault code.

Use the Fault Recall button to observe diagnostic codes
that will indicate either correct operation, or help checkout
and troubleshoot problems in the zone control system.
Table 10 in the troubleshooting section (see page 25) iden-
tifies all diagnostic codes.

Press the button once while the system is operating. The
system will respond by momentarily lighting all four DIAG
LEDs then displaying the error code, if an error code is
stored in memory. This allows a visual check to verify that
all four LEDs are operational before displaying an error
code.

Time Delays

Timers used in the Harmony III

t

 system define delays

which precede or follow a demand, depending on the type
of function. The delays are used to control equipment con-
nected to the system. Table 9 shows how the most notice-
able delays are used.

New System Start−Up & Checkout

Powering the System (All Systems)

Adjust all thermostat settings so that no demand will occur.
Apply power to the furnace and to the zone panel trans-
former and observe the following: all four diagnostic LEDs
will light; then each individual diagnostic LED will light in
sequence; then all four diagnostic LEDs will light and extin-
guish. Finally, the status light will begin to flash, indicating
proper operation. Perform the gas and heat pump heating
checks on pages 20 through 24.

Table 9

Time Delays

Delay

Time

Function

Blower Off Delay (gas heat only)

3-1/2 min.

Gas Furnace only. Dumps air into last zone called during cool down following heat demand.

Compressor Speed Change

4 min.

Between low speed and high speed in order to make sure steady state is reached before stag-
ing.

Compressor Off Time

5 min.

At end of demand. Equalizes pressure in refrigerant system and prevents short cycling.

Heat Staging (electric)

2 min.

Between staging up or down (May stage faster to prevent overshoot/undershoot).

Heat Staging (gas)

3 min.

Between staging up or down to achieve steady state.

Dual Fuel Furnace Lock-in Timer

3 hrs.

Starts when system enters dual fuel furnace heating when the outdoor temperature is above
balance point. When operating within this 3-hour time, only the furnace is used for heating. Heat
pump will be tried again on the next call after this timer expires. Diagnostic LEDs 2, 3, and 4 will
flash when this timer is active.

Damper Hold

3-1/2 min.

This timer is defined as the amount of time to hold the last zone calling open past the thermostat
call drop out. During this time, the panel will not energize the blower (except when a continuous
fan call exists); the controlled equipment will provide this signal. This is a non−adjustable timer
set at 210 seconds.

Autochangeover

20 min.

When opposing demands are present, zone control system must work to satisfy current demand
at least 20 min. If current demand is not satisfied after time has elapsed, system will changeover
and satisfy opposing demand. On and Off delays above will also apply.

Summary of Contents for HARMONY II

Page 1: ...cs Codes 25 Troubleshooting Diagrams 27 PIAB Calculation Worksheet 30 RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Shipping Packing List Items shipped with the Harmony IIIt Zone Control System inclu...

Page 2: ...ke comfort settings for each zone A programmable thermostat should be used to provide a specialized heating and cooling sequence While the sys tem is in the zone mode a programmable thermostat con tro...

Page 3: ...nical or electro mechanical thermostats will not work with the Harmony IIIt zone control system Recommended thermostats include S SignatureStatt Thermostat 1 heat 1 cool 81M26 IMPORTANT When using thi...

Page 4: ...at Pump IMPORTANT LENNOX recommends ONLY Harmony II and Harmony IIIt Zone Control Systems for use with Variable Speed Blower Motor VSM technology 1 Lennox Blower Coil Unit with VSM Use ONLY blower coi...

Page 5: ...appliances and sunny windows near concealed pipes and chimneys or in unconditioned spaces such as closets or exterior walls Dampers Motorized dampers in the supply duct system regulate air to the zon...

Page 6: ...RTANT Be sure to cut jumper W914 if not cut the zone con trol board DS fuse will blow WARNING Electrical Shock Hazard Disconnect power from unit and wait at least five minutes to allow capacitors to d...

Page 7: ...s remove any factory installed jumper between terminal R and W1 W2 or W3 D In all cases cut and tape wire 7 see figure 8 on the VSM harness that runs from the BDC3 board to the motor 9 Figure 8 4 5 1...

Page 8: ...on Chart Model Equivalent Positions Harmony II 25 35 45 55 65 75 85 95 Harmony IIIt 0 10 30 40 50 70 80 90 When jumpers are set to 0 this corresponds to the mini mum air volume available according to...

Page 9: ...is re duced during heating mode Determining Actual Air Delivered By Blower The actual CFM delivered to each zone will be determined by the zone control system settings blower motor control board setti...

Page 10: ...AB 8 x CFM Max 2220 Min 720 x 1500 Min CFM 720 TOTAL 1920 CFM 4 Determine total air delivered during a continuous blower call Calculate these totals using the formu las and example Table 8 which uses...

Page 11: ...hp 1hp 2 2hp 1hp 2 3 3 DOESN T MATTER Dual fuel heating 1 stage AC heat pump SYSTEM E HEAT Configuration Stages HP GAS df gas df 2cool 1cool 1 2cool 1cool 1 2hp 1hp 2 2hp 1hp 2 3 3 Figure 14 NOTE Vari...

Page 12: ...g close to AC house wiring If this cannot be avoided limit close parallel of power and control wiring to a few feet Dampers and Damper Transformer Wiring Connect dampers to the zone control board as s...

Page 13: ...NOTE If not already done remove the wire to K20 blower relay terminal 7 on BDC3 board and tape it off Also be sure the factory installed jumper between terminal R and W1 W2 and W3 has been removed He...

Page 14: ...11 120 VAC 24 VAC C R IMPORTANT Connectivity is NOT COMPLETE until all electrical adjustments jumpers and wiring changes have been made See Electrical Adjustments for SureLight Board page 6 and for BD...

Page 15: ...UNDED METAL OBJECT BEFORE TOUCHING THE CIRCUIT BOARD LENNOX Harmony IIIt V3 0 2004 System Configuration E Heat jumper settings page 11 piab jumper settings page 8 air reduction jumper settings page 9...

Page 16: ...quipment DISCHARGE AIR SENSOR 88K38 included IMPORTANT Connect thermostat gauge wire to SureLight board C terminal HEAT PUMP VARIABLE SPEED FURNACE Figure 21 NOTE Do not wire Y wire s from the Harmony...

Page 17: ...ing the blower may continue after the end of a demand until the heater is cooled sufficiently Cooling Operation When the Harmony IIIt zone control system receives a thermostat cooling call the followi...

Page 18: ...p heat or in a dual mode system the heat demand is satisfied by the gas furnace Operation Troubleshooting Indicators Zone Control Board LEDs The zone control system operation is indicated by light emi...

Page 19: ...ng proper operation Perform the gas and heat pump heating checks on pages 20 through 24 Table 9 Time Delays Delay Time Function Blower Off Delay gas heat only 3 1 2 min Gas Furnace only Dumps air into...

Page 20: ...e damper functions properly repeat these steps for zones 2 4 Gas Heating Checkout Multiple Zone Prerequisites S All zone thermostats set to Heat OUTPUT STATUS LEDs DAMPER 2 3 4 OFF W1 on W RED on hEAT...

Page 21: ...LEDs DAMPER 2 3 4 on DAMPER 1 Off W RED ON event Sequence 1 Y1 ON 2 Y2 IF EQUIPPED ON IF NO SIGNIFICANT WARMING AFTER 4 MIN 3 W1 ON IF NO SIGNIFICANT WARMING AFTER 4 MIN THEN W2 THEN W3 PRESSURE SWITC...

Page 22: ...ing 3 1 2 minute purge Other zones damper LEDs are on during the 3 1 2 minute purge dampers closed After 3 1 2 minute delay all dampers LEDs go off dampers open Heat Pump Heating Checkout Central Cont...

Page 23: ...individual zone damper functions properly repeat these steps for zones 2 4 Gas Heating Checkout Multiple Zone Dual Fuel Option and BPS Prerequisites S All zone thermostats set to Heat S Balance Point...

Page 24: ...ill produce a faulty reading At 77 F the resistance of the sensor will be 10K ohm at lower probe temperatures ex pect higher resistance at warmer probe temperatures ex pect lower resistance After read...

Page 25: ...or Some of the errors found in table will cause a fail safe or shutdown condition The system will shutdown after the er ror is present for about five seconds During a shutdown condition all dampers wi...

Page 26: ...ill cycle from high to off in cooling The compressor will cycle from high to off in heating The furnace will operate normally in gas heat Replace discharge probe If error persists replace zone control...

Page 27: ...spond to demand 0 volts AC open 24 volts AC closed Dampers should drive closed when 24 volts is jumpered to damper motor Is wiring correct in good condition Figure 23 Line Voltage to transformer 24VAC...

Page 28: ...n relays may need to be used 24VAC supplied to each thermostat terminal R from zone control system Check each thermostat for output signal when calling Heating output W1 Cooling output Y1 Do dampers r...

Page 29: ...charge air plenum as de scribed on Page 5 Is it wired cor rectly Does outdoor unit respond to demand Is it operating properly Test Defrost Does outdoor unit initiate and terminate defrost correctly W1...

Page 30: ...AB 0 2 x 100 20 Zone 1 CFM Required Minimum Maximum Minimum ZONE 1 PIAB x 100 b b ZONE 1 PIAB x 100 b ZONE 1 PIAB x 100 Zone 2 CFM Required Minimum Maximum Minimum ZONE 2 PIAB x 100 b b ZONE 2 PIAB x...

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