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Page 9

 XP14 SERIES

STEP 3 -- LEAK TEST AND EVACUATION

TO VAPOR

SERVICE VALVE

HFC-410A

MANIFOLD GAUGE SET

OUTDOOR UNIT

HIGH

LOW

1

2

A

B

NITROGEN

NOTE -

 Position

canister to deliver
liquid refrigerant.

 A -

With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of the
manifold gauge set. Open the valve on the HFC-410A cylinder (vapor only).

 B -

Open the high pressure side of the manifold to allow HFC-410A into the line set and indoor unit. Weigh in
a trace amount of HFC-410A.

 [A trace amount is a maximum of two ounces (57 g) refrigerant or three

pounds (31 kPa) pressure.] 

Close the valve on the HFC-410A cylinder and the valve on the high

pressure side of the manifold gauge set. Disconnect the HFC-410A cylinder.

 C -

Connect a cylinder of nitrogen with a pressure regulating valve to the center port of the manifold gauge
set.

 D -

Adjust nitrogen pressure to 150 psig (1034 kPa). Open the valve on the high side of the manifold gauge set
in order to pressurize the line set and the indoor unit.

 E -

After a few minutes, open one of the service valve ports and verify that the refrigerant added to the
system earlier is measurable with a leak detector.

 F -

After leak testing, disconnect gauges from service ports.

After the line set has been connected to the indoor and outdoor units, check the line set connections and
indoor unit for leaks. Use the following procedure to test for leaks:

 A -

Connect the high pressure hose of an HFC-410A manifold gauge set to the vapor valve service port.

NOTE 

- Normally, the high pressure hose is connected to the liquid line port. However, connecting it

to the vapor port better protects the manifold gauge set from high pressure damage.

 B -

With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of
the manifold gauge set.

CONNECT GAUGE SET

TEST FOR LEAKS

NOTE

 - Later in the procedure, the HFC-410A container will be replaced by the nitrogen container.

LEAK TEST

FIGURE 10

Summary of Contents for Elite XP14-018-230

Page 1: ...stment alteration service or maintenance can cause property damage personal in jury or loss of life Installation and service must be performed by a li censed professional installer or equivalent or se...

Page 2: ...Unit Placement NOTICE Roof Damage This system contains both refrigerant and oil Some rubber roofing material may absorb oil causing the rubber to degrade Failure to follow this notice could result in...

Page 3: ...or expansion valve approved for use with HFC 410A refrigerant must be ordered separately and installed prior to operating the system LEG DETAIL BASE 2 50 8MM SCH 40 FEMALE THREADED ADAPTER ELEVATED SL...

Page 4: ...ated NOTE Some applications may require a field provided 7 8 to 1 1 8 adapter NOTE When installing refrigerant lines longer than 50 feet refer to the Refrigerant Piping Design and Fabrica tion Guideli...

Page 5: ...eflon rings H Use a field provided fitting to temporarily reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CL...

Page 6: ...r the ends The pipe must remain round Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE...

Page 7: ...oths WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated...

Page 8: ...mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR ASSEMBLY 3 Install one of the provided Teflon r...

Page 9: ...e to 150 psig 1034 kPa Open the valve on the high side of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and v...

Page 10: ...pump and closing the manifold gauge valves F When the absolute pressure requirement above has been met disconnect the manifold hose from the vacuum pump and connect it to a cylinder of HFC 410A positi...

Page 11: ...ith this product CAUTION Failure to use properly sized wiring and circuit breaker may result in property damage Size wiring and circuit breaker s per Product Specifications bulletin EHB and unit ratin...

Page 12: ...AND HIGH VOLTAGE CIRCUITS A B C D 3 FIGURE 13 Typical 24VAC Control Wiring Diagrams Field Installed THERMOSTAT INDOOR UNIT R C W1 Y1 O G R C W1 W2 W3 G R C W1 Y1 O COMMON 1ST STAGE AUXILIARY HEAT IND...

Page 13: ...rvice port which has a factory installed valve stem Figures 15 and 16 provide information on how to access and operate both angle and ball type service valves Torque Requirements When servicing or rep...

Page 14: ...clockwise ACCESS SERVICE PORT FIGURE 17 Checking Refrigerant Charge The XP14 unit is factory charged with enough HFC 410A refrigerant to accommodate a 15 foot length of refrigerant piping Charge shoul...

Page 15: ...ed the unit will remain in forced defrost mode until defrost thermostat opens or termin ated on maximum defrost time 14 minutes If the jumper is not removed once 5 seconds has elapsed 7 seconds total...

Page 16: ...the snow level below the louvered panels NOTE The filter and all access panels must be in place any time the unit is in operation If you are unsure about the filter required for your system call your...

Page 17: ...con firm that pipes are not rubbing copper to copper Also ensure that refrigerant pipes are not being af fected by indoor air contamination Check condition of insulation on the refrigerant lines Repai...

Page 18: ...e Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or installation instructions for required subcooling and appro...

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