Lennox Baltic BCK 020 Installation Operating & Maintenance Manual Download Page 74

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IOM / ROOFTOP BALTIC Series - 0

03 - E Page 73

COMMISSIONING

Here is a list of essential points to be checked when
commissioning a unit :

- 3111 : switch on and off the unit

- 3113 : cancel any "overrides" set with a DC50

- 3120 : real-time clock

- 3810 : configuration of unit and option

- 3920 : unit ID for multiple unit connections

- Adjust all time zones and corresponding parameters
as detailed on page 31 of this IOM

- 3220 : set the anticipation if required

- 3360 : set capacity factor if necessary

- 3620 : set defrost type and parameters

- 3370 / 3410 : set safety limits

This list maybe changed depending on options and
features fitted.

control comissioning

Summary of Contents for Baltic BCK 020

Page 1: ...BALTIC English August 2003 INSTALLATION OPERATING MAINTENANCE MANUAL ...

Page 2: ...ht to modify these without warning and without obligation to modify equipment already sold IOM MANUAL Ref IOM RT B 0803 E NOTES FOR UNIT FITTED WITH GAS BURNER THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH LOCAL SAFETY CODES AND REGULATIONS AND CAN ONLY BE USED IN WELL VENTILLATED AREA PLEASE READ CAREFULLY THE MANUFACTURER S INSTRUCTIONS BEFORE STARTING THIS UNIT THIS MANUAL IS ONLY VALID FOR UNI...

Page 3: ...IMATIC 27 POWERING THE UNIT 28 RUN TEST 28 COMMISSIONING SHEET 29 VENTILATION 30 BELT TENSION 32 MOUNTING ADJUSTING PULLEYS 33 AIRFLOW BALANCING 34 FILTERS 40 FAN STARTER 41 HEATING OPTIONS 42 HOT WATER COILS 42 ELECTRIC HEATER 44 GAS BURNERS 45 CLIMATIC CONTROLLER 55 COMMUNICATION LINKS 56 SOFTWARE FEATURES AND LOGIC 57 OTHER FEATURES 59 CONTROL INTERFACES 60 DC50 COMFORT DISPLAY 60 DS50 SERVICE ...

Page 4: ...of explosion due to spraying of coolant and oil the relevant circuit shall be drained and at zero pressure before any disassembly or unbrazing of the refrigerating parts takes place There is a residual risk of pressure build up by degassing the oil or by heating the exchangers after the circuit has been drained Zero pressure shall be maintained by venting the drain connection to the atmosphere on ...

Page 5: ...the maximum value likely to be achieved for the specified operational voltage The customer must have a suitable electrical supply It is therefore important to check whether the supply voltage stated on the unit s rating plate is compatible with that of the mains electrical supply The rating plate also states the year of manufacture as well as the type of refrigerant used and the required charge fo...

Page 6: ... 2233 2233 2233 C mm 1220 1220 1220 1220 1220 1220 1220 D mm 478 478 418 418 418 418 418 Weight of standard units without hood kg 377 428 501 503 626 630 638 with hood kg 400 451 529 531 659 663 671 Weight of gas units Standard heat without hood kg 419 472 567 572 709 718 723 Standard heat with hood kg 442 495 595 600 742 751 756 High heat without hood kg 431 484 586 591 730 739 744 High heat with...

Page 7: ...e 6 IOM ROOFTOP BALTIC Series 0803 E TRANSPORT HANDLING LIFTING B BOX RETRACTABLE LIFTING LUG LIFTING C BOX LIFTING D BOX 1930 1700 mini mini 2250 1700 mini mini 1850 1410 mini mini Fig 5 Fig 6 Fig 7 Fig 8 ...

Page 8: ... lines do not rub against the cabinet or against other refrigerant lines In general make sure no obstacles walls trees or roof ledges are obstructing the duct connections or hindering assembly and maintenance access REMOVE FORKLIFT PROTECTIONS BEFORE INSTALLATION INSTALLATION REQUIREMENTS The surface on which the equipment is to be installed must be clean and free of any obstacles which could hind...

Page 9: ...nd service access around the unit NOTE Ensure the fresh air inlet does not face prevailing wind direction A D B C A B C D B box 1000 1 1500 2 1500 1000 C box 1200 1 1500 2 1500 1000 D box 1400 1 1500 2 1500 1000 1 Add one meter to this distance if units is fitted with Gas Burner 2 Double distance if unit fitted with extraction Fig 10 ...

Page 10: ...ure that all the adjustable returns are facing outward figure 11 They are usually turned inside out for transport Place the roof mounting frame on the trimmer beam by first lining up the inlet and the outlet opening 2 figure 12 After levelling the frame secure the adjustable returns on the trimmer figure 13 It is important to centre the unit on the roof frame 2 Fig 12 Fig 13 Fig 11 1 ...

Page 11: ... 0803 E INSTALLATION ON A ROOF MOUNTING FRAMES D D 2D 2D Roof opening 1795 x 1085 2D Return Air 8 Main Power Entry 1D Down Supply Air 020 025 BCK BHK without auxiliary electric heater without hot water coil ADJUSTABLE ROOFCURB DRAWINGS ...

Page 12: ... 11 1D 1D 2D 2D Roof opening 1642 x 1282 030 035 BCK BHK 8 Main Power Entry 2D Front supply air 1D Down Supply Air without auxiliary electric heater without hot water coil INSTALLATION ON A ROOF MOUNTING FRAMES ADJUSTABLE ROOFCURB DRAWINGS ...

Page 13: ...E 045 050 040 BCK BHK 1D 1D 2D 2D 8 Main Power Entry 2D Front supply air 1D Down Supply Air Roof opening 1642 x 1532 without auxiliary electric heater without hot water coil INSTALLATION ON A ROOF MOUNTING FRAMES ADJUSTABLE ROOFCURB DRAWINGS ...

Page 14: ...ot water Entry 2D DownReturn Air 1D Down Supply Air Down main power entry Roof opening 1795 x 1085 This roofcurb is also necessary for all cooling only or heatpump rooftop with auxiliary electric heater or hot water coil INSTALLATION ON A ROOF MOUNTING FRAMES ADJUSTABLE ROOFCURB DRAWINGS ...

Page 15: ...D DownReturn Air 1D Down Supply Air Down main power entry Roof opening 1642 x 1282 This roofcurb is also necessary for all cooling only or heatpump rooftop with auxiliary electric heater or hot water coil INSTALLATION ON A ROOF MOUNTING FRAMES ADJUSTABLE ROOFCURB DRAWINGS ...

Page 16: ... 2D DownReturn Air 1D Down Supply Air Down main power entry Roof opening 1642 x 1532 This roofcurb is also necessary for all cooling only or heatpump rooftop with auxiliary electric heater or hot water coil INSTALLATION ON A ROOF MOUNTING FRAMES ADJUSTABLE ROOFCURB DRAWINGS ...

Page 17: ...ION ON A ROOF MOUNTING FRAMES 020 025 BCK BHK 1F Front supply air 2F 2F Front return air 1F Front supply air WARNING ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES 2F 1F 2F 1F 2F 1F 2F 1F Front return air without auxiliary electric heater without hot water coil MULTIDIRECTIONAL HORIZONTAL ROOFCURB ...

Page 18: ...CK BHK 1F Front supply air 2F 2F Front return air 1F Front supply air WARNING ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES 2F 1F 2F 1F 2F 1F 2F 1F Front return air without auxiliary electric heater without hot water coil INSTALLATION ON A ROOF MOUNTING FRAMES MULTIDIRECTIONAL HORIZONTAL ROOFCURB ...

Page 19: ... BCK BHK 1F Front supply air 2F 2F Front return air 1F Front supply air WARNING ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES 2F 1F 2F 1F 2F 1F 2F 1F Front return air without auxiliary electric heater without hot water coil INSTALLATION ON A ROOF MOUNTING FRAMES MULTIDIRECTIONAL HORIZONTAL ROOFCURB ...

Page 20: ...Front return air 1F Front supply air WARNING ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES 2F 1F 2F 1F 2F 1F 2F 1F Front return air This roofcurb is also necessary for all cooling only or heatpump rooftop with auxiliary electric heater or hot water coil INSTALLATION ON A ROOF MOUNTING FRAMES MULTIDIRECTIONAL HORIZONTAL ROOFCURB ...

Page 21: ...NG ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES 2F 1F 2F 1F 2F 1F 2F 1F Front return air 2F 2F 1F 2F 1F 1F 1F 1F 2F 2F 1F 1F 2F 2F This roofcurb is also necessary for all cooling only or heatpump rooftop with auxiliary electric heater or hot water coil INSTALLATION ON A ROOF MOUNTING FRAMES MULTIDIRECTIONAL HORIZONTAL ROOFCURB ...

Page 22: ...F Front return air 1F Front supply air WARNING ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES 2F 1F 2F 1F 2F 1F 2F 1F Front return air This roofcurb is also necessary for all cooling only or heatpump rooftop with auxiliary electric heater or hot water coil INSTALLATION ON A ROOF MOUNTING FRAMES MULTIDIRECTIONAL HORIZONTAL ROOFCURB ...

Page 23: ... when the units are installed in down flow configurations The non adjustable non assembled roof mounting frame can be installed directly on decks having adequate structural strength or on roof supports under deck See page 23 for frame dimensions location of supply and return air opening NOTE frame assembly must be installed flat levelled within 5mm per linear meter in any direction UNIT FLOOR UNIT...

Page 24: ...d heating BDK Heat pump unit with gas fired heating Non adjustable non assembled roofcurb 8 Main Power Entry 020 025 Roof opening I x J Type Taille A B C D E F G H I J All 020 1183 1893 691 400 246 246 515 50 1783 1083 025 All 030 1380 1740 790 400 351 240 675 50 1640 1280 035 All 040 045 1630 1740 1050 400 352 229 675 50 1640 1530 050 All units INSTALLATION ON A ROOF MOUNTING FRAME NON ADJUSTABLE...

Page 25: ...mely important to sight frame from all corner to ensure it is not twisted across Shim frame under any low side The maximum slope tolerance is 5mm per linear meter in any direction After the frame has been squared straightened and shimmed weld or secure the frame to the roof deck NOTE It must be securely fastened to the roof as per local codes and regulations SECURING THE FRAME To ensure proper mat...

Page 26: ...heck that the unit is secured to the mounting frame Once in position the bottom of the equipment must be horizontal The installer must comply to local authority standards and specifications Outside of frame must be insulated with rigid type insulation We recommend a minimum of 20 mm thick insulation 2 figure 18 Check that the insulation is continuous counter flash and seal around the frame as show...

Page 27: ...be used to equalise the pressures The extraction fan runs when return air dampers are being closed and supply air blower is in operation The extraction fan runs when outdoor air dampers are at least 50 open adjustable value It is overload protected NOTE When horizontal flow configuration is required the multidirectional roofcurb will be installed HORIZONTAL FLOW WITH MULTIDIRECTIONAL ROOFCURB VERT...

Page 28: ... next section foe details Using the electrical wiring diagram check the conformity of the electrical safety devices circuit breaker settings presence and rating of fuses Check the temperature probe connections STARTING THE UNIT At this point the unit circuit breakers should be open You will need a DS50 maintenance controller or Climalook with appropriate Interface The jumpers are factory set and t...

Page 29: ...es excessive air flow which will affect the life expectancy and the thermodynamic performances of the unit This will also increase the risks of water ingress into the unit Refer to the Air Flow Balancing section to correct the problem At this point attach the manometers to the refrigerant circuit RUN TEST Start unit in cooling mode Thermodynamic readings using manometers and prevailing environment...

Page 30: ...0 3411 3412 6 EXTERNAL SENSOR CHECKS VERIFICATION DES CAPTEURS EXTERNES Check and record temp in menu 2110 Vérifier et mesurer les températures Dans menu 2110 Yes Oui No Non Check electrical connections Vérification des connections électriques Yes Oui No Non 100 Fresh Air 100 Air neuf 100 return Air 100 Air repris Supply Temperature Température Soufflage C C Return Temperature Température reprise ...

Page 31: ... 4 A A A C C Bar Bar HP cut out Coupure HP Bar LP cut out Coupure sécurité BP Bar Refrigerant charge Charge réfrigérant C1 kg C2 kg C3 kg C4 kg 8 ELECTRIC HEATER SECTION SECTION RECHAUFFEUR ELECTRIQUE Type Type Serial No No Série AMPS 1 st stage Baltic Intensité 1 er étage Baltic AMPS 2 nd stage Baltic Intensité 2 e étage Baltic 1 2 3 1 2 3 9 HOT WATER COIL SECTION SECTION BATTERIE EAU CHAUDE Chec...

Page 32: ... Thursday Friday Saturday Sunday Variables to adjust for each time zone Consignes à renseigner pour chaque zone horaire Start z A Start z B Start z C Start UNO hour 3211 min 3212 hour 3213 min 3214 hour 3215 min 3216 hour 3217 min 3218 Monday Tuesday Wednesday Thursday Friday Saturday Sunday Description Unit Menu Min Max Zone A Zone B Zone C UNOC Sp Room C 3311 8 35 Mini Air 3312 0 100 Sp Dyna C 3...

Page 33: ... per metre from centre to centre Check that according to the diagram below figure 30 the following ratio remains the same P mm 20 A mm The belts should always be replaced when the disk is set to maximum the belt rubber is worn or the wire is visible Replacement belts must have the same rated size as the ones they are replacing If a transmission system has several belts they must all be from the sa...

Page 34: ... in both hands and shake it vigorously to make sure everything is in place Fill the holes with grease for protection NOTE During installation the key should never protrude out of its groove After 50 operating hours check that the screws are still in place MOTOR PULLEY INSTALLATION AND REMOVAL The pulley is held in position by the key and a screw located in the groove After unlocking removing this ...

Page 35: ...stment and to avoid a time consuming re start stop the machine and if necessary lock the main switch First unscrew the 4 Allen screw s on the pulley see figure 35 Min Max NB of turns Pulley Pulley Dia Dia from fully Actual diameter DM or distance between faces for a given type External Min Max closed to number of turns from fully closed with SPA belt in mm Diameter Dist Dist fully open 0 5 1 1 5 2...

Page 36: ...imating the pressure losses across the unit This can be achieved using the dirty filter pressure sensor and the accessories pressure drop table Also the pressure drop due to the duct inlet into the roof top unit can be taken as 20 to 30 Pa P INT P filter coil P Inlet P Options using the results from above the external static pressure ESP can then be estimated ESP PTOT Pd PINT Table 2 Motor Size No...

Page 37: ... distance between pulley end plates is 26 4mm from table 1 it can be determined that the motor pulley has a diameter of 99 2mm rpm FAN rpm MOTOR x DM DF 1430 x 99 2 160 886 rpm Using the fan curve below the operating point can be located It can be determined that the fan is providing approximately 6300 m3 h with a total pressure PTOT 530 Pa The pressure losses in the unit are the sum of all pressu...

Page 38: ...IOM ROOFTOP BALTIC Series 0803 E Page 37 VENTILaTION AIRFLOW BALANCING 020 025 Fig 37 ...

Page 39: ...Page 38 IOM ROOFTOP BALTIC Series 0803 E VENTILaTION AIRFLOW BALANCING 035 030 Fig 38 ...

Page 40: ...IOM ROOFTOP BALTIC Series 0803 E Page 39 VENTILaTION AIRFLOW BALANCING 045 050 040 Fig 39 ...

Page 41: ...d on the Climatic Display DS50 in menu 2120 The following faults may be identified Fault code 0001 AIRFLOW FAILURE if measured P across the filter and coil is below the value set in page 3411 Fault code 0004 DIRTY FILTERS if measured P across the filter and coil is above the value set in page 3413 Fault code 0005 MISSING FILTERS if measured P across the filter and coil is below the value set in pa...

Page 42: ...surised during the last 5 to 30 second The motor reaches nominal speed and the controller is bypassed The motor speed control is achieve through a variation of the supply voltage of each phase at constant frequency The thermal overload limit on the motor imposes a current limitation during the acceleration stage Hence if the selected slope is to steep a predefined current limit can be reached pote...

Page 43: ...ossible leaks FREEZE PROTECTION 1 Glycol for freeze protection Check the hydraulic system contains Glycol for protection against freezing GLYCOL IS THE ONLY EFFECTIVE PROTECTION AGAINST FREEZING The antifreeze must protect the unit and avoid icing under winter conditions WARNING Mono ethylene glycol based fluids may produce corrosive agents when mixed with air 2 Drain the installation You must ens...

Page 44: ...on HWC B Box Horizontal Flow Connection HWC C Box Downflow Connection HWC C Box Horizontal Flow Connection HWC D Box Downflow Connection HWC D Box Horizontal Flow Fig 46 Fig 47 Fig 48 Fig 49 Fig 50 Fig 51 Pipe Internal diameters DN S H B020 20 20 B025 20 20 B030 20 20 B035 20 20 B040 25 25 B045 25 25 B050 25 25 ...

Page 45: ...th a capacity of 6W cm2 It is protected as standard against overheat via a high temperature overload protection set at 90 C and located less than 150mm after the heater itself There are three sizes available for each size of unit S Standard heat M Medium heat H High heat The standard and Medium heat electric heaters are staged control with 50 or 100 The high heat versions is controlled through a f...

Page 46: ... regulations In any case the pipe work connected to each Rooftop must not be smaller than the diameter of the connection on the Rooftop unit Make sure that a shut off isolation valve has been installed before EACH Rooftop Check the supply voltage to the ignition control board it must be between 220 and 240V STARTING UP THE GAS BURNER Purge the pipe work near the connection on the ignition control ...

Page 47: ...e G25 High Heat Injection Pressure Checks Check and adjust if necessary the valve OUTLET pressure to 8 4 mbar G 20 31 4 mbar for propane G31 and 12 3mbar for Groningue G25 The out pressure must be measured on the pressure tap located on the gas injector support bar to avoid the pressure drop due to the elbow after the valve Low Heat Injection Pressure Checks Carefully disconnect the wire on the co...

Page 48: ...eter to the OUT port on the Gas injector support bar after having loosened the nut LOW HEAT ADJUSTMENT HIGH HEAT ADJUSTMENT UNDERNEATH Check and adjust if necessary the valve OUTLET pressure to 8 4 mbar G 20 31 4 mbar for propane G31 and 12 3mbar for Groningue G25 Low Heat Injection Pressure Checks Switch the control to Low Heat Check and adjust if necessary the Outlet pressure to 3 5 mbar G20 or ...

Page 49: ...fore the rooftop The burner stops completely However No fault light will be displayed on the Gas ignition control block After 6 Minutes the CLIMATIC will display a fault Reset the CLIMATIC Ionisation Probe test With the gas burner running disconnect the terminal plug coming from the ionisation probe to the gas ignition control box The flame disappears The fan is still running and attempting to res...

Page 50: ...e switch ON Backfire thermostat ON Pre ventilation 30 to 45 seconds Fire up Electrode 4s Gas valve open Ionisation 1 second after the end of sparking Gas valve remains open Normal operation Air press switch ON or Backfire thermostat Signal from ionisation probe still ON Gas control Valve closes BURNER STOPS Gas control Valve closes BURNER STOPS Fault on Gas control block 6 minutes Delay FAULT ON C...

Page 51: ... be higher than 165 Pa Change the pressure fan is pre ventilation the happens Check the good operation of the pressure switch ON fire up electrode without sparks switch using an Ohmmeter and by artificially Reset or replace the should spark from fire up creating a depression in the tube Thermostat electrode Check the operation the Backfire thermostat Remove the air from the Continuous After a few ...

Page 52: ...remove the gas burner support bar avoiding any damages to the electrodes Disassembling the flue Electrically disconnect the fan and remove the screws holding it in place Take care not to loose any cage nuts in the smoke box ATTENTION Check the correct position of the pressure tube used by the extraction pressure switch Required Equipment List for maintenance Adjustment and Start up An accurate man...

Page 53: ...Page 52 IOM ROOFTOP BALTIC Series 0803 E HEATING gas burner GAS MODULE 20KW B BOX GAS MODULE 33KW B BOX Fig 75 Fig 76 ...

Page 54: ...IOM ROOFTOP BALTIC Series 0803 E Page 53 HEATING gas burner GAS MODULE 20KW C BOX GAS MODULE 46KW C BOX Fig 77 Fig 78 ...

Page 55: ...Page 54 IOM ROOFTOP BALTIC Series 0803 E HEATING gas burner GAS MODULE 46KW C BOX GAS MODULE 60KW D BOX Fig 79 Fig 80 ...

Page 56: ...lure to start 6 Rolling Back up All units are stand alone one unit is waiting for a failure to start This back up unit changes every Tuesday _ 1 Master slave mode total The master gives the ventilation order its set point and its room temperature humidity to all other rooftops _ 2 Master slave mode temperature The master gives the ventilation order and its room temperature humidity to all other ro...

Page 57: ...Page 56 IOM ROOFTOP BALTIC Series 0803 E control communication links DS 50 SERVICE DISPLAY DC 50 COMFORT DISPLAY CLIMALINK CLIMALOOK Fig 82 Fig 83 ...

Page 58: ...ing capacity Example On a three circuit rooftop unit with two compressors running out of three has a capacity factor of 66 In the same way a three circuit rooftop with a modulating electric heater running at 20 of its full capacity has a CF CF 25 25 25 5 80 The Capacity factor will increase decrease or freeze depending on the temperature difference between the set point and the room temperature bu...

Page 59: ... the outdoor temperature reaches 31 C 25 C 6 C the set point will follow the outdoor temperature with a 6 C temperature difference If you do not want to use this feature set the dynamic set point to 99 Time Zones and scheduling With the Climatic50 the scheduling has been completely reviewed The first day of the week is Monday Automatic switch from winter time to summer time Unoccupied mode from on...

Page 60: ...he supply air flow one in the return air and one for the outdoor temperature Using these three sensors the Climatic50 will calculate and memorise the exact percentage of fresh air for each position of the damper Tsupply air Treturn air x Return air Tfresh air x fresh air The calibration sequence will take place periodically when all cooling or heating inputs are off Dynamic Defrost This new featur...

Page 61: ... 40 0 C Z A Cool Out 40 0 C Z A Cool Out 40 0 C Z A Cool control interface dc50 CONTROL INTERFACES AND DISPLAYS DC50 COMFORT DISPLAY This is a remote controller for non technical customer This display give information such as running mode status of the fan set point of fresh air and outside air temperature It can be used to set or change the scheduling of the different time zones the temperature s...

Page 62: ... 24 2 C ON 24 2 C ON 24 2 C ON Alarm Filter Alarm Filter Alarm Filter Alarm Filter Alarm Filter Clean filter Clean filter Clean filter Clean filter Clean filter RED AMBER Day Monday Day Monday Day Monday Day Monday Day Monday Start Start Start Start Start ZA 8h00 Z B 12h00 ZA 8h00 Z B 12h00 ZA 8h00 Z B 12h00 ZA 8h00 Z B 12h00 ZA 8h00 Z B 12h00 ZC 22h00 uno 22h00 ZC 22h00 uno 22h00 ZC 22h00 uno 22h...

Page 63: ...age Language Language Language Language or or or or or ENGLISH ENGLISH ENGLISH ENGLISH ENGLISH RT 050 001 RT 050 001 RT 050 001 RT 050 001 RT 050 001 BIOS 0000 Boot 0000 BIOS 0000 Boot 0000 BIOS 0000 Boot 0000 BIOS 0000 Boot 0000 BIOS 0000 Boot 0000 control interface dS50 LENNOX SERVICE TOOL LENNOX SERVICE TOOL LENNOX SERVICE TOOL LENNOX SERVICE TOOL LENNOX SERVICE TOOL Press Prg to start Press Pr...

Page 64: ...ta 2 Data 2 Data 2 Data 2 Data Tuesday Tuesday Tuesday Tuesday Tuesday 3 Setting 3 Setting 3 Setting 3 Setting 3 Setting April 03 April 03 April 03 April 03 April 03 control interface dS50 Clock settings The clock setting menu can be accessed from the main menu by selecting the menu SETTING and then navigating down through the sub menus until page 3120 Selecting the HOUR for displays the page 3121...

Page 65: ... Off On Off Sw Reset On Off Sw Unoc On Off 4 Customized 2140 Temp 1 C Temp 2 C Temp 3 C Temp 4 C Humi 1 Humi 2 Humi 3 Humi 4 5 Customized 2150 Switch 1 On Off Switch 2 On Off Switch 3 On Off Switch 4 On Off Switch 5 On Off Switch 6 On Off 6 Customized 2160 Relay 1 On Off Relay 2 On Off Relay 3 On Off Relay 4 On Off Relay 5 On Off 2 Control 2200 1 Room 2210 Sp Cool C Sp Heat C Capa Cool Capa Heat S...

Page 66: ...List State List Sw State On Off Relay On Off 6 Condenser 4 2360 Config List State List Sw State On Off Relay On Off 4 Fresh Air 2410 Config List State List Opening 5 Compressor 2500 1 Compressor 1 2510 Config List State List Defrost T C Sw State On Off Sw Low P On Off Relay On Off H Pump On Off Sw Disable On Off 2 Compressor 2 2520 Config List State List Defrost T C Sw State On Off Sw Low P On Off...

Page 67: ...On Off High On Off Modulat Sw Disable On Off 2 Elec H 2620 Config List State List Sw State 1 On Off Sw State 2 On Off Relay 1 On Off Relay 2 On Off Modulat Sw Disable On Off 3 Hot W Coil 2630 Config List State List Opening Sw Freeze On Off Sw Disable On Off 4 Pump 2640 Config List State List Sw State On Off Relay On Off 7 Humidif 2710 Config List State List Sw State On Off Modulat 8 Com 2800 1 Out...

Page 68: ...Unocupied zone Zone Setting Starting time Minutes for Unocupied zone Zone Setting Starting time Hour for Zone A Zone Setting Starting time Minutes for Zone A Zone Setting Starting time Hour for Zone B Zone Setting Starting time Minutes for Zone B Zone Setting Starting time Hour for Zone C Zone Setting Starting time Minutes for Zone C Anticipation Function bottom of the slope in C Limit of activati...

Page 69: ...ontrol Enable Force the noise reduction mode ON 50 of the compressors are unloaded in Unocupied zone Capacity Factor Reactivity Refer to Climatic features in IOM for details Capacity Factor Reactivity Refer to Climatic features in IOM for details Safety Limit Room temperature Low Limit in C Threshold of activation of an alarm Safety Limit Room temperature High Limit in C Threshold of activation of...

Page 70: ...n CO2 Fresh air damper minimum opening threshold in ppm CO2 Fresh air damper maximum opening limit in ppm Limit of Regulation 1 If Option Regulation all seasons Reduction speed of the fans condenser Threshold of outside temperature in c If the outside temperature is lower than this threshold the fans condenser function in low speed 2 If not Unloading 50 of the Compressors in Cooling Threshold of o...

Page 71: ...ow Ambient Kit all season control Configuration Activation of the Optimized Defrost Option Only for Flexy 85_100 with split airflow Configuration Activation of the Humidity Management Option Configuration Configuration of the diffrencial pressure sensor 0Pa 500Pa 1000Pa Configuration Configuration of the Heating Input HWC S H Electric Heater S M H or Gas S H Configuration Configuration of the Fres...

Page 72: ...iddle of the dead zone Offset of the value measured by the ambient temperature sensor Allows a reset of ALL set point to standard factory settings when available No possible for configurations and clock as there is no factory settings for these Configuration Identification adress for the unit from 1 to 12 Configuration Number of units on the BUS Unit with address N 1 is always the master Master Sl...

Page 73: ...emp Faulty Sensor 1 87 Condenser Temp Faulty Sensor 2 88 Return or Mixing T Faulty Sensor 91 Blower Fan Faulty 92 Air Condenser Faulty System 1 93 Air Condenser Faulty System 2 94 Air Condenser Faulty System 3 95 Air Condenser Faulty System 4 96 Water Condenser Temp To Below 97 Water Condenser Over Temp 98 Water Condenser Faulty Flow 99 Fire Smoke Error 111 Air Condenser Temp Faulty Sensor 1 115 C...

Page 74: ... real time clock 3810 configuration of unit and option 3920 unit ID for multiple unit connections Adjust all time zones and corresponding parameters as detailed on page 31 of this IOM 3220 set the anticipation if required 3360 set capacity factor if necessary 3620 set defrost type and parameters 3370 3410 set safety limits This list maybe changed depending on options and features fitted control co...

Page 75: ...a already on site NOTE In order to connect a unit fitted with CLIMATIC2 you must ensure that the program version is at least LF20 Otherwise it must be upgraded to LF20 before connection to Climalook 3 Climalook uses the internet explorer interface for local operation The local operating mode is completely automatic and does not require any configuration Like Climalink Climalook can receive remote ...

Page 76: ...50 USING INTERFACE 435 232 It is possible to connect up to 12 rooftops fitted with CLIMATIC 50 when using a Climalook 3 The connections between the units and the Climalink Climalook must be done using a double shielded pair of wire not supplied by Lennox This cable must have external metal braiding and its cross section must be at least 0 5mm2 with a maximum of 1mm2 The wires will be connected to ...

Page 77: ... CLIMALINK CLIMALOOK SETTINGS FOR THE CONNECTIONS Depending on the version of Windows you are running access the Make new connection function Click on next Click on next Click Click Enter the telephone number to which your ClimaLook s modem is con nected Click ...

Page 78: ...u gain access to THE WELCOME PAGE First of all you must lower the virtual keyboard window before choosing the language NOTE To operate the program it is necessary to minimise the virtual keyboard Then click on the flag corresponding to the language you want to use Enter your access code and confirm The access code 999 serves as a temporary code until you have configured your own security code If y...

Page 79: ... change the unit by clicking This takes you to the user page for the new machine If the unit does not exist is not powered up or if communi cation with it is impossible its icon disappears from the screen The program attemps to communicate with absent units every ten minutes If your unit has or had a fault it is outlined in red on the main page You can use the fault module to trouble shoot It is p...

Page 80: ... the submit function is confirmed To access the Service page for another unit simply click on this unit To return to the User page click on the User menu To access the Schedule page click on the Schedule menu THE SCHEDULE PAGE This page is used to display and modify all the configuration settings for each zone of a unit s operating schedule Use the refresh function to update the values read In add...

Page 81: ... users access codes This is a read only page The history is automatically cleared to ensure refreshment doesn t take too long This page will also show units faults THE ACCESS PAGE This page enables users who have a third level access code to attribute access codes to other users The acccess code 999 is your first access code Remember to delete it once you have created your own access codes Click o...

Page 82: ...maLink is functioning correctly after installation Connect up the unit and the KP14 Connect the cables to the J18 inputs on the Climatic boards After a few minutes the central unit should start its dialo gue The LED on the Climatic board to the right of the J18 input should flash If this does not happen check the wiring The only way to examine the problem in more detail is to obtain a monitor and ...

Page 83: ...C50 CO2 sensor Air sock control TCB Main switch Air pressostat BDK Heat pump rooftop with gas fired heater Heat pump Gas burner Economiser Extraction fan Firestat Smoke detector DS50 DC50 CO2 sensor Air sock control Dynamic defrost TCB Main switch Air pressostat BHK Heat pump rooftop Heat pump Fully modulating electric heater TRIAC Staged electric heater Hot water coil Economiser Extraction fan Fi...

Page 84: ...ltiplexer Climatic 50 C1 C2 C3 C4 Condensator E1 E2 Heater E1 E2 E11 Smoke detector printed circuit E14 Burner control box EF47 Gaz burner printed circuit F1 Secondary circuit T1 128VA 24V protection fuse KA31 Gas burner fault relay KE1 KE2 Heater E1 E2 contactor KM1 Blower fan motor MS1 MS2 contactor KM5 Extraction fan motor ME1 ME2 contactor DIAGRAM REFERENCE LEGEND KM9 KM10 Condenser 1 condense...

Page 85: ... BALTIC Series 0803 E ELECTRICAL DATA wiring diagrams MAIN CURRENT DIAGRAM TRI 400V 50Hz N T BCK Cooling only unit BHK Heat pump unit BGK Cooling only unit with gas fired heating BDK Heat pump unit with gas fired heating ...

Page 86: ...IOM ROOFTOP BALTIC Series 0803 E Page 85 CLIMATIC 50 CONTROLLER ELECTRICAL DATA wiring diagrams ...

Page 87: ...Page 86 IOM ROOFTOP BALTIC Series 0803 E ELECTRICAL DATA wiring diagrams CLIMATIC 50 INPUT BCK BHK BGK BDK ...

Page 88: ...IOM ROOFTOP BALTIC Series 0803 E Page 87 CLIMATIC 50 OUTPUT BCK BHK FIRE DETEC TION ELECTRICAL DATA wiring diagrams ...

Page 89: ...Page 88 IOM ROOFTOP BALTIC Series 0803 E ELECTRICAL DATA wiring diagrams CLIMATIC 50 OUTPUT BGK BDK FIRE DETEC TION ...

Page 90: ...IOM ROOFTOP BALTIC Series 0803 E Page 89 BE 50 DAD SMOKE DETECTOR INPUT OUTPUT EXTENSION BOARD TCB ELECTRICAL DATA wiring diagrams ...

Page 91: ...Page 90 IOM ROOFTOP BALTIC Series 0803 E WIRING DIAGRAM GAS BURNER 15 20 30 40 60 Kw FULLY MODULATING ELECTRIC HEATER STAGED ELECTRIC HEATER ELECTRICAL DATA ...

Page 92: ...cal Output Board 4 outputs 0 freezed 4 customized B 1 to 4 Customized choose for each input 4 between those 5 possibilities Alarm Filters Alarm Blower Alarm Compressors Alarm Heaters Free for BMS Logical Input Board 4 outputs 0 freezed 4 customized B 1 to 4 Customized choose for each input 4 between those 7 possibilities Disable Compressors Heaters Disable Compressors Disable Heaters Disable Cooli...

Page 93: ...sor MG2 high pressure safety switch B51 Compressor MG1 low pressure safety switch B52 Compressor MG2 low pressure safety switch B61 HP switch control for defrost B62 HP switch control for defrost CA Check valve DT Thermostatic expansion valve FD Filter drier MC1 MC2 Condenser MC1 MC2 fan motor MG1 MG2 Compressor MG1 MG2 Contactor MS1 Blower fan motor MS1 VAM Manual check valve VRM Manual control v...

Page 94: ...IOM ROOFTOP BALTIC Series 0803 E Page 93 Principle sketches BHK 030 035 040 045 050 BCK 030 035 040 045 050 Equalizing line Equalizing line Equalizing line Pipe Diameters Pipe Diameters ...

Page 95: ... coil internal pressure drop between the liquid line and the suction line Good if 3bar Too high if 3bar coil blocked Stop the fan and create icing of the coil Check all circuits freeze evenly across the whole surface of the coil If some parts of the coil do not freeze this could indicate a problem with the distribution Change filter drier Attempt to free the valve adjusting element by freezing the...

Page 96: ...frigerant and vacuum the circuit Ensure very low and slow vacuum for R407c Recharge the unit Check the condenser coil and clean is necessary Check clearance around the condenser Refer to LP problems and LP cut out section Open the superheat adjustment on the expansion valve Check the pressure drop on the filter drier in the suction line Check operation of the valve by going through cycle inversion...

Page 97: ...r Check that the Klixon is positioned in the airflow relocate Klixon if necessary Check that there is no heat transfer from the Klixon support ELECTRIC HEATER FAULT Water found in the ventilation section Water ingress in the filter compartment POSSIBLE CAUSE AND SYMPTOMS Cooling mode Water carried away from the coil because of excessive airflow and speed on the coil Low air pressure in the compart...

Page 98: ... follow such a plan to keep a rooftop unit in good working order Regular maintenance of your rooftop will extend its operating life and reduce operating faults Symbols and Legend 0 Operation which can be carried out by on site maintenance technicians Operation which must be carried out by qualified personnel trained to operate on this type of equipment NOTE Times are given for information purpose ...

Page 99: ... for life but may need replacement after 10000 hours Check absorbed Amps on all three phases compare with the nominal value given in the electrical wiring diagram Start the unit Trigger the smoke detector by moving a magnet around the detector head Reset unit and control Refer to the commissioning sheet Check all set points are set according to this document Check the time and date of the control ...

Page 100: ...ually check the coils for dirt If not too dirty cleaning with a light brush may be enough WARNING Fins and copper tubes are very fragile Any damage WILL reduce the performances of the unit If very dirty deep industrial cleaning is required using de greasing agents External contractors must be called Isolate the unit Pull the electric heater out of the heater module box and check the resistances fo...

Page 101: ...Page 100 IOM ROOFTOP BALTIC Series 0803 E EC declaration of conformity ...

Page 102: ...IOM ROOFTOP BALTIC Series 0803 E Page 101 EC declaration of conformity ...

Page 103: ...Page 102 IOM ROOFTOP BALTIC Series 0803 E EC declaration of conformity ...

Page 104: ...IOM ROOFTOP BALTIC Series 0803 E Page 103 EC declaration of conformity ...

Page 105: ...Page 104 IOM ROOFTOP BALTIC Series 0803 E EC declaration of conformity ...

Page 106: ...IOM ROOFTOP BALTIC Series 0803 E Page 105 EC declaration of conformity ...

Page 107: ... C46 BG D33 BG D60 Genre de l appareil Kind of the appliance MODULE DE CHAUFFAGE POUR CLIMATISEURS DE TOITURE B22 GAS AIR HEATER UNIT FOR ROOF TOP B22 Désignation du type Type designation BG B20 est conforme aux exigences essentielles de la directive Appareils à gaz 90 396 CEE 29 06 1990 is in conformity with the essential requirements of the Gas appliances directive 90 396 EEC 29 06 1990 CERTIGAZ...

Page 108: ...IOM ROOFTOP BALTIC Series 0803 E Page 107 EC declaration of conformity ...

Page 109: ...Page 108 IOM ROOFTOP BALTIC Series 0803 E EC declaration of conformity ...

Page 110: ...p z o o Tel 48 22 832 26 61 fax 48 22 832 26 62 e mail info lennoxpolska pl LENNOX PORTUGAL Lda Tel 351 22 998 33 70 Fax 351 22 998 33 79 e mail info lennoxportugal com LENNOX JANKA a s Tel 420 2 510 88 111 Fax 420 2 579 10 393 e mail janka janka cz LENNOX DISTRIBUTION MOSCOW Tel 7 095 246 07 46 Fax 7 502 933 29 55 e mail lennox dist moscow mtu net ru LENNOX SLOVENSKO s r o Tel 421 7 44 87 19 27 F...

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Lennox Baltic BCK 020, Installation Operating & Maintenance Manual

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