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Page 16

506109−01 10/08

NOTE − A COMPLETE UNIT WIRING DIAGRAM IS LOCATED
INSIDE THE UNIT CONTROL BOX COVER.

Figure 30. Typical Wiring Diagram

W1

Y

G

C

R

Y

G

C

THERMOSTAT

INDOOR UNIT

POWER

HEAT

COOLING

INDOOR

BLOWER

COMMON

OUTDOOR

UNIT

Y1

C

W

R

Figure 31. Typical Field Low Voltage Wiring

1. Install line voltage power supply to unit from a properly

sized disconnect switch. Any excess high voltage field
wiring should be trimmed or secured away from the
low voltage field wiring.

2. Ground unit at unit disconnect switch or to an earth

ground.

3. Install room thermostat (ordered separately) on an

inside wall approximately in the center of the
conditioned area and 5 feet (1.5m) from the floor. It
should not be installed on an outside wall or where it
can be effected by sunlight, drafts or vibrations.

4. Install low voltage wiring from outdoor to indoor unit

and from thermostat to indoor unit as illustrated in
figure 31.

5. Do not bundle any excess 24V control wire inside

control box. Run control wire through installed wire tie
and tighten wire tie to provide low voltage strain relief

and to maintain separation of field installed low and
high voltage circuits.

Start−Up and Charging Procedures

IMPORTANT

If unit is equipped with a crankcase heater, it should
be energized 24 hours before unit start−up to
prevent compressor damage as a result of slugging.

1. Rotate fan to check for frozen bearings or binding.
2. Inspect all factory− and field−installed wiring for loose

connections.

3. After evacuation is complete, open the liquid line and

suction line service valves to release the refrigerant
charge (contained in outdoor unit) into the system.

4. Replace the stem caps and secure finger tight, then

tighten an additional one-sixth (1/6) of a turn.

5. Check voltage supply at the disconnect switch. The

voltage must be within the range listed on the unit’s
nameplate. If not, do not start the equipment until you
have consulted the power company and the voltage
condition has been corrected.

6. Set the thermostat for a cooling demand. Turn on

power to the indoor blower and close the outdoor unit
disconnect switch to start the unit.

7. Recheck voltage while the unit is running. Power must

be within range shown on the nameplate.

8. Check system for sufficient refrigerate by using the

procedures listed under 

Testing and Charging System

on page 17.

Summary of Contents for AC13 -018

Page 1: ...List 1 AC13 Air Conditioner Units 1 Unit Dimensions 2 General Information 3 Recovering Refrigerant from Existing System 3 Removing Existing Outdoor Unit 5 Positioning New Outdoor Unit 6 Removing and I...

Page 2: ...IT SUPPORT FEET AC13 BASE WITH ELONGATED LEGS H SUCTION LINE CONNECTION LIQUID LINE CONNECTION TOP VIEW RUN CAPACITOR CONTACTOR DISCHARGE LINE LIQUID LINE CONNECTIONS PARTS ARRANGEMENT AC13 A B C D E...

Page 3: ...Rockwell Harness Scale minimum Fully insert the wrench into the valve stem recess Service valve stems are factory torqued from 9 ft lbs for small valves to 25 ft lbs for large valves to prevent refrig...

Page 4: ...ppropriately sized wrench to turn an additional 1 12 turn clockwise as illustrated in figure 1 Operating Ball Type Service Valve To Access Ball Type Service Port A service port cap protects the servic...

Page 5: ...system charge recovery into the outdoor unit Outdoor unit s high or low pressure switches if applicable when tripped can cycled the compressor OFF Compressor can stop pumping due to tripped internal...

Page 6: ...roperty Install the unit as far as possible from the property line When possible do not install the unit directly outside a window Glass has a very high level of sound transmission For proper placemen...

Page 7: ...unit at a minimum of four inches above the surface of the roof Care must be taken to ensure weight of unit is properly distributed over roof joists and rafters Either redwood or steel supports are re...

Page 8: ...table an uneven surface ONE BRACKET PER SIDE MIN FOR EXTRA STABILITY 2 BRACKETS PER SIDE 2 FROM EACH CORNER CONCRETE SLAB USE PLASTIC PLASTIC ANCHOR HOLE DRILL 1 4 PLASTIC SLAB NO PLASTIC ANCHOR HOLE...

Page 9: ...ed to meter flow is 1 4 in diameter and copper INSTALLING LINE SET Line Set Isolation This reference illustrates procedures which ensure proper refrigerant line set isolation Installation of line set...

Page 10: ...to braze the line set to the new air conditioner unit Figure 18 is provided as a general guide for preparing to braze the line set to the air conditioner unit CAUTION Brazing alloys and flux contain m...

Page 11: ...r unit s service valves Removing Indoor Unit Metering Device Remove the existing HCFC 22 refrigerant flow control orifice or thermal expansion valve from the indoor coil REPLACEMENT PARTS If replaceme...

Page 12: ...AC13 ENGINEERING HANDBOOK See the AC13 Engineering Handbook for approved indoor outdoor match ups applicable fixed orifice and TXV kits and application information Figures 23 and 24 illustrates the ty...

Page 13: ...e provided Teflon rings around the stubbed end of the TXV and lightly lubricate the connector threads and expose surface of the Teflon ring with refrigerant oil 3 Attach the stubbed end of the kit val...

Page 14: ...nly 3 Open the high pressure side of the manifold to allow HCFC 22 into the line set and indoor unit Weigh in a trace amount of HCFC 22 A trace amount is a maximum of two ounces 57 g refrigerant or th...

Page 15: ...er of HCFC 22 refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit 10 Close manifold gauge valves and shut off the HCFC 22 cylinder and...

Page 16: ...strain relief and to maintain separation of field installed low and high voltage circuits Start Up and Charging Procedures IMPORTANT If unit is equipped with a crankcase heater it should be energized...

Page 17: ...djust the fan speed See indoor unit instructions to in crease decrease fan speed Changing air flow affects all temperatures recheck temperatures to confirm that the temperature drop and DT are within...

Page 18: ...c sheet to restrict the airflow through the outdoor coil to achieve pressures from 200 250 psig 1379 1724 kPa Higher pressures are needed to check charge Block equal sections of air intake panels and...

Page 19: ...refrigerant If refrigerant is added or removed verify charge using the Subcooling Method MORE or LESS 018 024 030 036 042 048 060 TEMP 6 3 3 6 3 3 8 4 4 12 6 7 5 2 8 6 3 3 7 3 8 Temperature of air en...

Page 20: ...erature VAP _________ 10 Subtract to determine superheat SH VAP _____ SAT ______ SH ______ 11 Record the wet bulb temperature air entering indoor coil WB _______ 12 Record outdoor ambient temperature...

Page 21: ...73 80 27 175 77 186 77 190 73 201 79 195 78 185 76 193 76 85 29 189 79 200 79 205 75 215 81 209 80 198 77 208 78 90 32 203 81 216 81 221 77 231 82 224 81 213 79 224 80 95 35 218 82 232 82 237 79 247 8...

Page 22: ...cal power to the unit at the discon nect switch before performing any maintenance The unit may have multiple power supplies 3 Reusable Filter Many indoor units are equipped with reusable foam filters...

Page 23: ...e to cooling mode to maintain predetermined comfort settings Temperature Indicator The temperature indicator displays the actual room temperature PROGRAMMABLE THERMOSTATS Your Lennox system may be con...

Page 24: ...n Maximum Fuse or Circuit Breaker Electrical Connections Tight Indoor Filter clean Supply Voltage Unit Off Indoor Blower RPM S P Drop Over Indoor Dry Outdoor Coil Entering Air Temp Discharge Pressure...

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