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Page 6

506109−01 10/08

Positioning New Outdoor Unit

CAUTION

In order to avoid injury, take proper precaution when
lifting heavy objects.

See 

Unit Dimensions

 on page 2 for sizing mounting slab,

platforms or supports. Refer to figure 7 for mandatory
installation clearance requirements.

* SEE NOTES BELOW THIS FIGURE FOR FURTHER DETAILS.

*

*

*

*

Figure 7. Installation Clearances

NOTES:

Service clearance of 30 in. (762 mm) must be
maintained on one of the sides adjacent to the control
box.

Clearance to one of the other three sides must be 36
in. (914 mm)

Clearance to one of the remaining two sides may be
12 in. (305 mm) and the final side may be 6 in. (152
mm)

48 in. (1219 mm) clearance required on top of unit.

A clearance of 24 in. (610 mm) must be maintained
between two units

POSITIONING CONSIDERATIONS

INSTALL UNIT AWAY

FROM WINDOWS

TWO 90° ELBOWS

INSTALLED IN LINE SET

WILL REDUCE LINE SET

VIBRATION.

Figure 8. Outside Unit Placement

Some localities are adopting sound ordinances based on
the unit’s sound level registered from the adjacent
property, not from the installation property. Install the unit
as far as possible from the property line. When possible,
do not install the unit directly outside a window. Glass has a
very high level of sound transmission. For proper
placement of unit in relation to a window see the provided
illustration in figure 8.

PLACING UNIT ON SLAB

When installing unit at grade level, the top of the slab
should be high enough above grade so that water from
higher ground will not collect around the unit. The slab
should have a slope tolerance as described in figure 9.

INSTALL UNIT LEVEL OR, IF ON A SLOPE, MAINTAIN SLOPE
TOLERANCE OF 2 DEGREES (OR 2 INCHES PER 5 FEET 
[50 MM PER 1.5 M]) AWAY FROM BUILDING STRUCTURE.

MOUNTING
SLAB

BUILDING
STRUCTURE

GROUND LEVEL

Figure 9. Slab Mounting at Ground Level

NOTE − If necessary for stability, anchor unit to slab as
described in

 

Stabilizing Unit on Uneven Surfaces

 on page.

ELEVATING THE UNIT (SMALL−BASE UNITS)

If additional elevation is necessary, raise the unit by
extending the length of the unit support feet. This may be
done by cutting four equal true−cut lengths of Schedule
(SCH) 40, 4" (101.6mm) piping to the height required as
illustrated in figure 10.

LEG DETAIL

BASE

4" (101.6MM)
SCH 40 PIPING

Figure 10. Elevated Slab Mounting using Feet

Extenders (Small Base Units)

Summary of Contents for AC13 -018

Page 1: ...List 1 AC13 Air Conditioner Units 1 Unit Dimensions 2 General Information 3 Recovering Refrigerant from Existing System 3 Removing Existing Outdoor Unit 5 Positioning New Outdoor Unit 6 Removing and I...

Page 2: ...IT SUPPORT FEET AC13 BASE WITH ELONGATED LEGS H SUCTION LINE CONNECTION LIQUID LINE CONNECTION TOP VIEW RUN CAPACITOR CONTACTOR DISCHARGE LINE LIQUID LINE CONNECTIONS PARTS ARRANGEMENT AC13 A B C D E...

Page 3: ...Rockwell Harness Scale minimum Fully insert the wrench into the valve stem recess Service valve stems are factory torqued from 9 ft lbs for small valves to 25 ft lbs for large valves to prevent refrig...

Page 4: ...ppropriately sized wrench to turn an additional 1 12 turn clockwise as illustrated in figure 1 Operating Ball Type Service Valve To Access Ball Type Service Port A service port cap protects the servic...

Page 5: ...system charge recovery into the outdoor unit Outdoor unit s high or low pressure switches if applicable when tripped can cycled the compressor OFF Compressor can stop pumping due to tripped internal...

Page 6: ...roperty Install the unit as far as possible from the property line When possible do not install the unit directly outside a window Glass has a very high level of sound transmission For proper placemen...

Page 7: ...unit at a minimum of four inches above the surface of the roof Care must be taken to ensure weight of unit is properly distributed over roof joists and rafters Either redwood or steel supports are re...

Page 8: ...table an uneven surface ONE BRACKET PER SIDE MIN FOR EXTRA STABILITY 2 BRACKETS PER SIDE 2 FROM EACH CORNER CONCRETE SLAB USE PLASTIC PLASTIC ANCHOR HOLE DRILL 1 4 PLASTIC SLAB NO PLASTIC ANCHOR HOLE...

Page 9: ...ed to meter flow is 1 4 in diameter and copper INSTALLING LINE SET Line Set Isolation This reference illustrates procedures which ensure proper refrigerant line set isolation Installation of line set...

Page 10: ...to braze the line set to the new air conditioner unit Figure 18 is provided as a general guide for preparing to braze the line set to the air conditioner unit CAUTION Brazing alloys and flux contain m...

Page 11: ...r unit s service valves Removing Indoor Unit Metering Device Remove the existing HCFC 22 refrigerant flow control orifice or thermal expansion valve from the indoor coil REPLACEMENT PARTS If replaceme...

Page 12: ...AC13 ENGINEERING HANDBOOK See the AC13 Engineering Handbook for approved indoor outdoor match ups applicable fixed orifice and TXV kits and application information Figures 23 and 24 illustrates the ty...

Page 13: ...e provided Teflon rings around the stubbed end of the TXV and lightly lubricate the connector threads and expose surface of the Teflon ring with refrigerant oil 3 Attach the stubbed end of the kit val...

Page 14: ...nly 3 Open the high pressure side of the manifold to allow HCFC 22 into the line set and indoor unit Weigh in a trace amount of HCFC 22 A trace amount is a maximum of two ounces 57 g refrigerant or th...

Page 15: ...er of HCFC 22 refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit 10 Close manifold gauge valves and shut off the HCFC 22 cylinder and...

Page 16: ...strain relief and to maintain separation of field installed low and high voltage circuits Start Up and Charging Procedures IMPORTANT If unit is equipped with a crankcase heater it should be energized...

Page 17: ...djust the fan speed See indoor unit instructions to in crease decrease fan speed Changing air flow affects all temperatures recheck temperatures to confirm that the temperature drop and DT are within...

Page 18: ...c sheet to restrict the airflow through the outdoor coil to achieve pressures from 200 250 psig 1379 1724 kPa Higher pressures are needed to check charge Block equal sections of air intake panels and...

Page 19: ...refrigerant If refrigerant is added or removed verify charge using the Subcooling Method MORE or LESS 018 024 030 036 042 048 060 TEMP 6 3 3 6 3 3 8 4 4 12 6 7 5 2 8 6 3 3 7 3 8 Temperature of air en...

Page 20: ...erature VAP _________ 10 Subtract to determine superheat SH VAP _____ SAT ______ SH ______ 11 Record the wet bulb temperature air entering indoor coil WB _______ 12 Record outdoor ambient temperature...

Page 21: ...73 80 27 175 77 186 77 190 73 201 79 195 78 185 76 193 76 85 29 189 79 200 79 205 75 215 81 209 80 198 77 208 78 90 32 203 81 216 81 221 77 231 82 224 81 213 79 224 80 95 35 218 82 232 82 237 79 247 8...

Page 22: ...cal power to the unit at the discon nect switch before performing any maintenance The unit may have multiple power supplies 3 Reusable Filter Many indoor units are equipped with reusable foam filters...

Page 23: ...e to cooling mode to maintain predetermined comfort settings Temperature Indicator The temperature indicator displays the actual room temperature PROGRAMMABLE THERMOSTATS Your Lennox system may be con...

Page 24: ...n Maximum Fuse or Circuit Breaker Electrical Connections Tight Indoor Filter clean Supply Voltage Unit Off Indoor Blower RPM S P Drop Over Indoor Dry Outdoor Coil Entering Air Temp Discharge Pressure...

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