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Page 15

AC13 SERIES

 

high pressure gauge to 

liquid 

line service valve

2. Connect micron gauge.
3. Connect the vacuum pump (with vacuum gauge) to

the center port of the manifold gauge set.

4. Open both manifold valves and start the vacuum

pump.

5. Evacuate the line set and indoor unit to an 

absolute

pressure

 of 23,000 microns (29.01 inches of

mercury).

NOTE − During the early stages of evacuation, it is
desirable to close the manifold gauge valve at least once to
determine if there is a rapid rise in sure indicates a
relatively large leak. If this occurs, 

repeat the leak testing

procedure

.

NOTE − The term 

absolute pressure

 means the total

actual pressure within a given volume or system, above
the absolute zero of pressure. Absolute pressure in a
vacuum is equal to atmospheric pressure minus vacuum
pressure.

6. When the absolute pressure reaches 23,000 microns

(29.01 inches of mercury), close the manifold gauge
valves, turn off the vacuum pump and disconnect the
manifold gauge center port hose from vacuum pump.
Attach the manifold center port hose to a dry nitrogen
cylinder with pressure regulator set to 150 psig (1034
kPa) and purge the hose. Open the manifold gauge
valves to break the vacuum in the line set and indoor
unit. Close the manifold gauge valves.

7. Shut off the dry nitrogen cylinder and remove the

manifold gauge hose from the cylinder. Open the
manifold gauge valves to release the dry nitrogen from
the line set and indoor unit.

8. Reconnect the manifold gauge to the vacuum pump,

turn the pump on, and continue to evacuate the line set
and indoor unit until the absolute pressure does not
rise above 500 microns (29.9 inches of mercury) within
a 20−minute period after shutting off the vacuum pump
and closing the manifold gauge valves.

9. When the absolute pressure requirement above has

been met, disconnect the manifold hose from the
vacuum pump and connect it to an upright cylinder of
HCFC−22 refrigerant. Open the manifold gauge valve
1 to 2 psig in order to release the vacuum in the line set
and indoor unit.

10. Close manifold gauge valves and shut off the

HCFC−22 cylinder and remove the manifold gauge
set

.

Servicing Unit Delivered Void of Charge

If the system is void of refrigerant, clean the system using
the procedure described below.

1. Use nitrogen to pressurize the system and check for

leaks. Repair all leaks.

2. Evacuate the system to remove as much of the

moisture as possible.

3. Use nitrogen to break the vacuum and install a liquid

line filter drier in the system.

4. Evacuate the system again. Then, weigh the

appropriate amount of HCFC−22 refrigerant as listed
on unit nameplate into the system.

5. Monitor the system to determine the amount of

moisture remaining in the oil. It may be necessary to
replace the filter drier several times to achieve the
required dryness level.

 If system dryness is not

verified, the compressor will fail in the future.

Electrical Connections

In the U.S.A., wiring must conform with current local codes
and the current National Electric Code (NEC). In Canada,
wiring must conform with current local codes and the current
Canadian Electrical Code (CEC).

Refer to the furnace or blower coil installation instructions
for additional wiring application diagrams and refer to unit
nameplate for minimum circuit ampacity and maximum
over−current protection size.

NOTE − To facilitate conduit, a hole is in the bottom of the
control box. Connect conduit to the control box using a
proper conduit fitting.

NOTE − Units are approved for use only with copper
conductors.

NOTE − 24V, Class II circuit connections are made in the
low voltage junction box. See figure 30 for field wiring
diagram.

NOTE − For proper voltages, select thermostat wire gauge
per the following chart:

Table 3. Wire Run Lengths

Wire run length

AWG #

Insulation type

less than 100’ (30m)

18

color−coded, temperature
rating 35

º

C minimum

more than 100’ (30m)

16

WIRE TIES

HIGH VOLTAGE
FIELD WIRING

LOW VOLTAGE
FIELD WIRING

FACTORY
WIRING

GROMMET

Figure 29. Separating High/Low Voltage Field Wiring

Summary of Contents for AC13 -018

Page 1: ...List 1 AC13 Air Conditioner Units 1 Unit Dimensions 2 General Information 3 Recovering Refrigerant from Existing System 3 Removing Existing Outdoor Unit 5 Positioning New Outdoor Unit 6 Removing and I...

Page 2: ...IT SUPPORT FEET AC13 BASE WITH ELONGATED LEGS H SUCTION LINE CONNECTION LIQUID LINE CONNECTION TOP VIEW RUN CAPACITOR CONTACTOR DISCHARGE LINE LIQUID LINE CONNECTIONS PARTS ARRANGEMENT AC13 A B C D E...

Page 3: ...Rockwell Harness Scale minimum Fully insert the wrench into the valve stem recess Service valve stems are factory torqued from 9 ft lbs for small valves to 25 ft lbs for large valves to prevent refrig...

Page 4: ...ppropriately sized wrench to turn an additional 1 12 turn clockwise as illustrated in figure 1 Operating Ball Type Service Valve To Access Ball Type Service Port A service port cap protects the servic...

Page 5: ...system charge recovery into the outdoor unit Outdoor unit s high or low pressure switches if applicable when tripped can cycled the compressor OFF Compressor can stop pumping due to tripped internal...

Page 6: ...roperty Install the unit as far as possible from the property line When possible do not install the unit directly outside a window Glass has a very high level of sound transmission For proper placemen...

Page 7: ...unit at a minimum of four inches above the surface of the roof Care must be taken to ensure weight of unit is properly distributed over roof joists and rafters Either redwood or steel supports are re...

Page 8: ...table an uneven surface ONE BRACKET PER SIDE MIN FOR EXTRA STABILITY 2 BRACKETS PER SIDE 2 FROM EACH CORNER CONCRETE SLAB USE PLASTIC PLASTIC ANCHOR HOLE DRILL 1 4 PLASTIC SLAB NO PLASTIC ANCHOR HOLE...

Page 9: ...ed to meter flow is 1 4 in diameter and copper INSTALLING LINE SET Line Set Isolation This reference illustrates procedures which ensure proper refrigerant line set isolation Installation of line set...

Page 10: ...to braze the line set to the new air conditioner unit Figure 18 is provided as a general guide for preparing to braze the line set to the air conditioner unit CAUTION Brazing alloys and flux contain m...

Page 11: ...r unit s service valves Removing Indoor Unit Metering Device Remove the existing HCFC 22 refrigerant flow control orifice or thermal expansion valve from the indoor coil REPLACEMENT PARTS If replaceme...

Page 12: ...AC13 ENGINEERING HANDBOOK See the AC13 Engineering Handbook for approved indoor outdoor match ups applicable fixed orifice and TXV kits and application information Figures 23 and 24 illustrates the ty...

Page 13: ...e provided Teflon rings around the stubbed end of the TXV and lightly lubricate the connector threads and expose surface of the Teflon ring with refrigerant oil 3 Attach the stubbed end of the kit val...

Page 14: ...nly 3 Open the high pressure side of the manifold to allow HCFC 22 into the line set and indoor unit Weigh in a trace amount of HCFC 22 A trace amount is a maximum of two ounces 57 g refrigerant or th...

Page 15: ...er of HCFC 22 refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit 10 Close manifold gauge valves and shut off the HCFC 22 cylinder and...

Page 16: ...strain relief and to maintain separation of field installed low and high voltage circuits Start Up and Charging Procedures IMPORTANT If unit is equipped with a crankcase heater it should be energized...

Page 17: ...djust the fan speed See indoor unit instructions to in crease decrease fan speed Changing air flow affects all temperatures recheck temperatures to confirm that the temperature drop and DT are within...

Page 18: ...c sheet to restrict the airflow through the outdoor coil to achieve pressures from 200 250 psig 1379 1724 kPa Higher pressures are needed to check charge Block equal sections of air intake panels and...

Page 19: ...refrigerant If refrigerant is added or removed verify charge using the Subcooling Method MORE or LESS 018 024 030 036 042 048 060 TEMP 6 3 3 6 3 3 8 4 4 12 6 7 5 2 8 6 3 3 7 3 8 Temperature of air en...

Page 20: ...erature VAP _________ 10 Subtract to determine superheat SH VAP _____ SAT ______ SH ______ 11 Record the wet bulb temperature air entering indoor coil WB _______ 12 Record outdoor ambient temperature...

Page 21: ...73 80 27 175 77 186 77 190 73 201 79 195 78 185 76 193 76 85 29 189 79 200 79 205 75 215 81 209 80 198 77 208 78 90 32 203 81 216 81 221 77 231 82 224 81 213 79 224 80 95 35 218 82 232 82 237 79 247 8...

Page 22: ...cal power to the unit at the discon nect switch before performing any maintenance The unit may have multiple power supplies 3 Reusable Filter Many indoor units are equipped with reusable foam filters...

Page 23: ...e to cooling mode to maintain predetermined comfort settings Temperature Indicator The temperature indicator displays the actual room temperature PROGRAMMABLE THERMOSTATS Your Lennox system may be con...

Page 24: ...n Maximum Fuse or Circuit Breaker Electrical Connections Tight Indoor Filter clean Supply Voltage Unit Off Indoor Blower RPM S P Drop Over Indoor Dry Outdoor Coil Entering Air Temp Discharge Pressure...

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