background image

506694-01

Issue 1720

Page 3 of 16

Shipping and Packing List

Check the unit for shipping damage. If damaged, or if parts 

are missing, immediately contact the last shipping carrier.

1 — Assembled 13ACD unit

1 — Refrigerant flow control (RFC) kit (orifice) (see Table 3 

for a complete list of available fixed orifice kits)

Torque Requirements

When servicing or repairing HVAC components, ensure 

the fasteners and caps are appropriately tightened. Table 

1 lists torque values for fasteners.

Parts

Recommended Torque

Service valve cap

8 ft. lb.

11 NM

Sheet metal screws

16 in. lb.

2 NM

Machine screws #10

28 in. lb.

2 NM

Compressor bolts

90 in. lb.

10 NM

Gauge port seal cap

8 ft. lb.

11 NM

Table 1. Torque Requirements

Operating Gauge Set and Service Valves

Using Manifold Gauge Set

When checking the system charge, only use a manifold 

gauge set that features low-loss anti-blow back fittings.

Operating Service Valves

The liquid and vapor line service valves are used for 

removing  refrigerant,  flushing,  leak  testing,  evacuating, 

checking charge and charging.

Each valve is equipped with a service port which has a 

factory-installed valve core. Figure 2 provides information 

on accessing and operating both angle and ball-type 

service valves.

To prevent stripping of the various caps used, the 

appropriately  sized  wrench  should  be  used  and  fitted 

snugly over the cap before tightening.

 IMPORTANT

(VALVE STEM SHOWN

CLOSED) INSERT HEX

WRENCH HERE

SERVICE PORT CORE

SERVICE PORT

CAP

ANGLE-TYPE SERVICE VALVE

(FRONT-SEATED CLOSED)

TO OUTDOOR

UNIT

STEM

CAP

(VALVE STEM SHOWN

OPEN)

INSERT HEX WRENCH

HERE

TO INDOOR

UNIT

ANGLE-TYPE SERVICE VALVE

(BACK-SEATED OPENED)

BALL (SHOWN

CLOSED)

SERVICE PORT

CORE

TO INDOOR UNIT

TO OUTDOOR

UNIT

TO 

OPEN

 ROTATE STEM

COUNTERCLOCKWISE 90°.

TO 

CLOSE 

ROTATE STEM

CLOCKWISE 90°.

SERVICE PORT

SERVICE PORT

CAP

STEM CAP

VALVE

STEM

Operating Angle-Type

Service Valve:

1. Remove  stem  cap  with  an

appropriately sized wrench.

2. Use  a  service  wrench  with  a

hex-head  extension  (3/16”  for

liquid line valve sizes and 5/16”

for vapor line valve sizes) to back

the stem out counterclockwise as

far as it will go.

Operating Ball-Type Service Valve:

1. Remove stem cap with an appropriately sized wrench.
2. Use an appropriately sized wrenched to open. To open valve,

rotate  stem  counterclockwise  90°.  To  close  rotate  stem

clockwise 90°.

1

2

3

4

5

6

7

8

9

10

1112

1/12 TURN

To Access Service Port:

A service port cap protects the service port core from contamination and

serves as the primary leak seal.

1. Remove service port cap with an appropriately sized wrench.
2. Connect gauge set to service port.
3. When testing is completed, replace service port cap

and tighten as follows:

With torque wrench: Finger tighten and torque cap

per table 1.
Without torque wrench: Finger tighten and use an

appropriately sized wrench to turn an additional

1/6 turn clockwise.

1

2

3

4

5

6

7

8

9

10

1112

1/6 TURN

When service valve stem is

CLOSED

, the service port is

open to the line set and indoor

unit.

When service valve stem is 

OPEN

, the service

port is open to line set, indoor and outdoor unit.

Reinstall Stem Cap:

Stem cap protects the valve stem from damage and serves as

the primary seal. Replace the stem cap and tighten as follows:

With Torque Wrench: Finger tighten and then torque

cap per table 1.
Without Torque Wrench: Finger tighten and use an

appropriately sized  wrench  to turn an additional

1/12 turn clockwise.

Figure 2. Operating Angle and Ball-Type Service Valves

Summary of Contents for 13ACD-018-230

Page 1: ...rged with dry nitrogen The unit is intended for installation in existing HCFC 22 systems Carefully follow all installation procedures Open both service valves to evacuate system This unit is construct...

Page 2: ...ce included with outdoor unit or thermal expansion valve TXV See the 13ACD product specification sheet for approved fixed orifice sizes and expansion valve kit match ups Important The air conditioning...

Page 3: ...K SEATED OPENED BALL SHOWN CLOSED SERVICE PORT CORE TO INDOOR UNIT TO OUTDOOR UNIT TO OPEN ROTATE STEM COUNTERCLOCKWISE 90 TO CLOSE ROTATE STEM CLOCKWISE 90 SERVICE PORT SERVICE PORT CAP STEM CAP VALV...

Page 4: ...rnal pressure relief valve Compressor has internal vacuum protection that is designed to unload the scrolls compressor stops pumping when the pressure ratio meets a certain value or when the suction p...

Page 5: ...ANEL MINIMUM CLEARANCE ABOVE UNIT NOTES Clearance to one of the other three sides must be 36 inches 914mm Clearance to one of the remaining two sides may be 12 inches 305mm and the final side may be 6...

Page 6: ...ides information on replacement of existing line set If replacement line set is not required then proceed to Brazing Connections on Page 7 Refrigerant Line Set Field refrigerant piping consists of liq...

Page 7: ...ay result in ignition of the refrigerant and oil mixture Check the high and low pressures before applying heat WARNING Allow braze joint to cool before removing the wet rag from the service valve Temp...

Page 8: ...OM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AN...

Page 9: ...RVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE will result if you do not wrap a wet cloth around both liquid and suction line service valve bodies and copper...

Page 10: ...H Use a field provided fitting to temporary reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN LI...

Page 11: ...d end of the expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with refrigerant oil C Attach the stubbed end of the expansion valve to the liquid line o...

Page 12: ...unit A trace amountis a maximum of two ounces 57 g refrigerant or three pounds 31 kPa pressure Close the valve on the HCFC 22 cylinder and the valve on the high pressure side of the manifold gauge set...

Page 13: ...nnect the manifold gauge to the vacuum pump turn the pump on and continue to evacuate the line set and indoor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury wi...

Page 14: ...HERMOSTAT 5 FEET 1 5M CHECK EXISTING ROOM THERMOSTAT Any excess high voltage field wiring should be trimmed and secured away from any low voltage field wiring To facilitate a conduit a cutout is locat...

Page 15: ...system using evacuating procedure provided in this instruction 3 Use nitrogen to break the vacuum and install a new filter drier in the system 4 Evacuate the system again using evacuating procedure p...

Page 16: ...per tension 5 Check all wiring for loose connections 6 Check for correct voltage at unit blower operating 7 Check amp draw on blower motor Motor Nameplate _________ Actual __________ Indoor Coil 1 Cle...

Reviews: