LeMond
®
Fitness Inc.
15540 Woodinville-Redmond Rd.
Building A, Suite 100
(425) 482-6773
Fax: (425) 482-6724
www.LeMondfitness.com
REPLACEMENT PROCEDURES FOR THE LEMOND
®
REVMASTER
®
FLYWHEEL ASSEMBLY
Tools Required:
•
4-mm Allen Key
•
5-mm Allen Key
•
Phillips Screwdriver
•
Adjustable wrench (medium)
•
Hand towel
•
LeMond Flywheel Pulley Puller
REPLACEMENT INSTRUCTIONS
1.
Remove the right side belt cover from the bike frame.
•
Rotate the pedals until the right side crank arm is at 9
o’clock.
•
Use a Phillips screwdriver to remove the two Phillips
screws on the left side (back) belt cover.
•
Use a 4-mm Allen key to remove the four mounting
screws on the right side (front) belt cover.
•
Lift the right side belt cover over the right crank arm and
remove it from the frame. This is easiest when the right
side crank arm rests at 9 o’clock.
2.
Remove the belt from the bike drive system.
•
Loosen the idler shoulder bolt with an adjustable wrench
(approx. 1 turn) and use a 4-mm Allen key to loosen the
tension adjustment screw located on top of the idler pulley.
•
Slide the idler pulley up in the frame and relieve tension on
the belt (this should occur when the tension adjustment
screw is loosened).
•
Remove the belt by rotating the pedals forward and pulling
the lower section of the belt towards you and off the crank
pulley. Remove the belt from the flywheel pulley.
WARNING:
WATCH YOUR FINGERS AS YOU REMOVE THE
BELT FROM THE PULLEY SO THAT YOU DO NOT PINCH
THEM BETWEEN THE PULLEY AND THE BELT.
