LeMond RevMaster Assembly Guide
Please follow these instructions in the steps listed to prevent possible damage to the bike.
It is recommended that you apply multipurpose grease to the pedal shaft threads and the
handle threads when assembling the bike.
Please contact the customer service department at 1-425-482-6773 ext. 107 or email
[email protected] if you have any questions or need help. Additional information
and exploded diagrams are also listed on our website at www.LeMondfitness.com.
REV IT UP!!!
STEP 3
•
Locate the handlebar post (it is flat on top,
with no groove).
•
Insert the handlebar post into the handlebar post
tube.
Note: If having difficulty inserting the
handlebar post, push the v-plunger back
into the tube to clear the pathway.
•
Thread 1 handle into the stainless steel frame plug.
•
Lift the handlebar post up to the desired height and
tighten handle.
Caution: Do not overtighten handle
•
Slide the handlebar on top of the handlebar post.
•
Install 1 washer onto 1 handle and loosely thread
the handle through the handlebar post and into the
handlebar assembly.
•
Position the handlebar assembly where desired and
tighten handle.
•
Locate the water bottle cage. Use the 3-mm hex key
to remove the screw from the water bottle clamp on
the handle bar assembly.
•
Position the water bottle cage in front of the clamp
and insert the screw through the water bottle cage
and into the clamp. Tighten the screw.
STEP 4
•
Locate the seat post (it has a groove on top).
•
Insert the seat post into the seat post tube.
Note: If having difficulty inserting the seat post,
push the v-plunger back into the tube to clear the
pathway.
•
Thread 1 handle into the stainless steel frame plug.
•
Lift the seat post up to desired height and tighten handle.
Caution: Do not overtighten handle
•
Slide the seat with seat slider into the seat post groove.
•
Install 1 washer onto 1 handle and loosely thread the handle
into the first hole of the stainless steel seat slider.
Note: Use the second hole in the seat slider to
position yourself closer to the handlebar
•
Position the seat where desired and tighten handle.
Washer
Handle
Seat w/Seat Slider
Handle
Seat Post
4
STEP 5
•
Locate the right pedal (“R” is stamped on the end of the spindle).
•
Apply multipurpose grease to the pedal threads.
•
Using your fingers, thread the pedal into the right crank arm (the side
with the belt cover) clockwise.
•
Use the 15-mm pedal wrench to tighten the pedal onto the crank arm.
•
Locate the left pedal (“L” is stamped on the end of the spindle)
•
Apply multipurpose grease to the pedal threads.
•
Using your fingers, thread the pedal into the left crank arm (the side
with out the belt) counterclockwise.
Note: The left pedal is reverse threaded - take care not to
cross thread the crank arm!
•
Use the 15-mm pedal wrench to tighten the pedal onto the crank arm.
Note: After the first 5 hours of use, inspect the pedals and
retighten if necessary.
5
Left Pedal
Right Pedal
© 2004. LeMond Fitness Inc. All rights reserved.
STEP 1
•
Locate the rear base assembly (it does not
have any wheels attached).
•
Position the rear base assembly under the rear
frame and align the 2 holes.
•
Insert 1 bolt (M8) into each hole.
•
Thread 1 nut (M8) onto each bolt and use the
5-mm hex key and multi-tool wrench to
tighten the bolts and secure the rear base
assembly to the frame.
M8 Bolts
M8 Nuts
1
STEP 2
•
Locate the front base assembly (it has 2 wheels
attached).
•
Position the front base assembly (with wheels pointing
out and up) under the front forks and align the 2 holes.
•
Insert 1 bolt (M8) into each hole.
•
Thread 1 nut (M8) onto each bolt and use the 5-mm
hex key and the multi-tool wrench to tighten the bolts
and secure the front base assembly to the frame.
•
Pull the plastic bag off the stainless steel brake pad
holder located above the flywheel.
M8 Bolts
M8 Nuts
2
Handlebar post
Handlebar
Washer
Handle
Water Bottle Cage
Screw
Handle
3
