2/27/2007
Page 1 of 4
P/N 300104
©
2002 LeMond Fitness Inc., RevMaster, and LeMond are registered trademarks
LeMond
®
Fitness Inc.
15540 Woodinville-Redmond Rd.
Building A, Suite 100
(425) 482-6773
Fax: (425) 482-6724
www.lemondfitness.com
BRAKE PAD AND SPRING STEEL REPLACEMENT
INSTRUCTIONS FOR LEMOND
®
REVMASTER BIKES
PARTS/TOOLS NEEDED:
•
4-mm Allen key
•
5-mm Allen key
•
10-mm Wrench
•
Phillips screwdriver
•
Pocket knife
•
Towel
REPLACEMENT INSTRUCTIONS
1.
Remove the right side cover from the bike frame.
•
Use a philips screwdriver to remove the two philips screws on the left side cover.
•
Use a 4-mm allen key to remove the four mounting screws on the right side cover.
•
Lift the right side cover over the right crank arm and remove it from the frame.
2.
Remove the belt from the bike.
•
Loosen the idler pulley nut with an adjustable wrench
(approx. 1 turn) and use a 4-mm allen key to loosen
the tension adjustment screw located on top of the
idler pulley.
•
Slide the idler pulley up in the frame and relieve
tension on the belt.
•
Remove the belt by rotating the pedals forward and
pulling the belt towards you and off the crank pulley.
Remove the belt from the flywheel pulley.
WARNING:
WATCH YOUR FINGERS AS YOU REMOVE THE BELT FROM
THE PULLEY SO THAT YOU DO NOT PINCH THEM
BETWEEN THE PULLEY AND THE BELT.
3.
Remove the flywheel from the bike so that you can replace the brake spring.
•
Us a 5-mm allen key to remove the two mounting bolts that secure each of the pillow block
bearings on either side of the flywheel to the frame. Keep the hardware to use during
reinstallation.
•
Twist the tension knob counterclockwise until the acorn nut meets the frame.
