LELY SHUTTLE XY Operator'S Manual Download Page 8 | Manualshive

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D-H021.1011EN

innovators in agriculture

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Summary of Contents for SHUTTLE XY

Page 1: ...innovators in agriculture www lely com Lely Industries N V Lely SHUTTLE XY Sampling Device Operator Manual D H021 1011EN English Original...

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Page 3: ...opied or published by means of printing photocopying microfilm or any other process whatsoever without prior permission in writing by Lely Holding S r l Although the contents of this publication have...

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Page 5: ...g of the robot may cause damage to the robot All parts damaged as a result of the use of chlorinated chemicals will be excluded from warranty nor will they be covered under the Super contract Use of c...

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Page 7: ...UDED AMENDMENTS No Issue Date yy mm Chapter s Remarks 2 10 11 All Illustrations updated 1 6 8 Textual changes 6 Cleaning procedure added 7 Test and calibration procedures added 8 Alarm code and attent...

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Page 9: ...not be liable for errors or faults in this manual The recommendations are meant to serve as guidelines All instructions pictures and specifications in this manual are based on the latest information t...

Page 10: ...except for the maintenance done by the operator as indicated in the Operator Manual If people who are not certified by Lely Industries do maintenance on the SHUTTLE the warranty on the SHUTTLE become...

Page 11: ...ist certification valid for one year Master Product Specialist certification valid for one year During training a trainee is permitted to work for up to a maximum of six months under close supervision...

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Page 13: ...Description 4 1 4 2 Operation 4 3 4 3 Operator Panel 4 4 5 Operating Instructions 5 1 5 1 Transport the SHUTTLE 5 1 5 2 Connect the Sampling Device 5 2 5 3 Replace the filled Bottles and Trays 5 9 5...

Page 14: ...xii D H021 1011EN innovators in agriculture 9 Diagram 9 1 Glossary of Terms Index...

Page 15: ...ed the SHUTTLE can automatically collect up to a 100 milk samples The SHUTTLE uses a sample box with bottles of CRV Nederland The bottles are filled with approximately 30 ml of milk The SHUTTLE has th...

Page 16: ...1 2 Introduction D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Page 17: ...safety and operating instructions is not permitted to operate the milking robot Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect...

Page 18: ...osition Keep the working area as clean and as dry as possible Make sure the transport handle is fully in when the SHUTTLE is in position Make sure the robot arm cannot hit you when you work on the SHU...

Page 19: ...ollowed 2 2 1 1 Poisonous Substance Chemical Hazard A chemical hazard decal is affixed to the cover Figure 2 Example of the chemical hazard decal WARNING The content of the sample box contains poisono...

Page 20: ...e the installation surface is clean and dry 2 Make sure the temperature of the mounting surface is not less than 5 C 41 F 3 Identify the correct position for the decal before you remove the backing pa...

Page 21: ...ut sample box Power supply Voltage 27 V supplied via the CAN bus Operating capacity Tray bottle type CRV Nederland Nr of trays 10 Nr of bottles per tray 10 Bottle capacity 30 ml 1 oz Operating conditi...

Page 22: ...3 2 Specifications D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Page 23: ...ports The sample box has room for ten trays with ten bottles each An identification chip is installed on each tray Two stainless steel racks keep the trays and the bottles in place and the lids in the...

Page 24: ...ment display 3 Soft button Reset Stop 4 Bleed tube with strip 5 CAN bus cable 6 E Link connector service only 7 Milk tube connection from milking robot 8 Spindles 9 Transport handle 10 Sample box with...

Page 25: ...ng cylinder opens and the milk flows from the elbow through the milk hose to the fill head 5 seconds after opening the fill head moves down into position and the milk will flow into the bottle When th...

Page 26: ...fig 5 page 4 5 indicates the status of the system Stop reset button The stop reset button 2 stops or resets the system Short push Interrupts the movement when the fill head moves Resets the buzzer wh...

Page 27: ...Description and Operation 4 5 D H021 1011EN innovators in agriculture Figure 5 The user interface of the SHUTTLE KEY 1 7 segment display 2 Stop reset button...

Page 28: ...4 6 Description and Operation D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Page 29: ...port the SHUTTLE Do not transport the SHUTTLE with filled sample bottles installed 1 Make sure The milk tubes fill head and level sensor are clean The CAN bus cable is disconnected from the milking ro...

Page 30: ...UTTLE in the vicinity of the milking robot 2 Make sure the 5 kg level 1 of the milk jar is 36 cm 14 2 in above the floor level of the SHUTTLE 3 3 Loosen the fasteners 11 and open the cover of the SHUT...

Page 31: ...e X Link select Tab Settings Milk procedure Milk sampling 3 In the field Rack type max nr of bottles select button Edit 4 Select Shuttle XY 5 In the field Fill time sample bottle Shuttle select button...

Page 32: ...e do the following 1 Select survey tab Farm 2 Select the applicable herd 3 Select module tab Milking 4 Select button Settings 5 Select worksheet tab General 6 In the field All milkings choose the corr...

Page 33: ...cable from the E Link connector 3 on the bottom of the multiple function box A dot starts blinking on the display of the SHUTTLE Close up 1 Put the milking robot in operation with the X Link Refer to...

Page 34: ...5 6 Operating Instructions D H021 1011EN innovators in agriculture Figure 8 Opened bottle lid...

Page 35: ...Operating Instructions 5 7 D H021 1011EN innovators in agriculture Figure 9 Make the connections Figure 10 The milk level...

Page 36: ...ns D H021 1011EN innovators in agriculture Figure 11 Connect the milk tube to an Astronaut A2 or A3 milking robot Figure 12 Connect the milk tube to an Astronaut A3 Next milking robot 5 3 Replace the...

Page 37: ...Remove the cover from the sample box WARNING The content of the sample box contains poisonous substances necessary to preserve the milk samples There is a danger of damage to health when large quanti...

Page 38: ...ct button Stop 4 The sampling is stopped 5 Select button Open 6 Remove the milk tube from the elbow 7 Put the stop in the elbow 8 Remove the milk tube from the sampling cylinder 9 Select button Close...

Page 39: ...nection 5 5 Print the List of Sample Details 5 5 1 Print the List in T4C 1 1 Select survey tab Reports 2 Select module tab Milking 3 From the tree select Default reports and Lely Milk Sampling 4 Enter...

Page 40: ...is sampling run is 18 kg 39 7 lb The time period from the last milking prior to the sampling run to the last milking in the sampling run is 1094 minutes The formula gives a 24 h milk yield of 18 kg 14...

Page 41: ...the CAN bus cable from the E Link connector on the bottom of the multiple function box 4 Loosen the fasteners 11 and open the cover of the SHUTTLE 5 Remove the second rack 2 6 Remove the first rack 1...

Page 42: ...4 Repeat flushing and cleaning procedure with clean cold water to make sure all of the cleaning agent is removed Clean the case CAUTION Make sure you do not wet the spindles and electrical parts 1 Ca...

Page 43: ...tent of the sample box contains poisonous substances necessary to preserve the milk samples There is a danger of damage to health when large quantities of the preservative are inhaled the preservative...

Page 44: ...he SHUTTLE 1 On the E Link select the menu Test menu Go to position 2 Use buttons and to select position 81 and push 3 Make sure the level measure pins are in the bottle 4 If the measure pins are not...

Page 45: ...Test and Adjustment 7 3 D H021 1011EN innovators in agriculture Figure 14 Calibration positions...

Page 46: ...7 4 Test and Adjustment D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Page 47: ...correct See The lid of the bottle to be filled is not fully open The lid must be between the casings See The bottle to be filled is not installed correctly Make sure the bottle is correctly installed...

Page 48: ...table shows the alarm codes displayed on the 7 segment display Code Description Result Reason Action 1 The fill head cannot move up Z axis after a bottle has been filled The sampling process stops Th...

Page 49: ...an 5 s The cover of the SHUTTLE is not closed correctly 1 Push the button STOP RESET for a short time 2 Close the cover of the SHUTTLE 3 Push and hold button STOP RESET for more than 5 s 5 The fill he...

Page 50: ...remains call your local service provider 7 The controller does not get feedback from the Y axis motor The sampling process stops The fill unit is stuck 1 Push the button STOP RESET for a short time 2...

Page 51: ...too high The sampling process will continue as normal The milk time of the milked cow is too short No milk sample is taken during this milking The next time the cow is milked a new attempt is made 8 3...

Page 52: ...8 6 Troubleshooting D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Page 53: ...Diagram 9 1 D H021 1011EN innovators in agriculture 9 DIAGRAM Figure 15 Dimensions A 38 5 cm 15 2 in B 72 6 cm 28 6 in C 57 8 cm 22 8 in D 58 5 cm 23 0 in...

Page 54: ...9 2 Diagram D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Page 55: ...GLOSSARY OF TERMS approx approximately Astronaut Lely Astronaut milking robot cm centimeter EU European Union gal gallon h hour in inch kg kilogram lb pound LED Light Emitting Diode m metre s s secon...

Page 56: ...2 Glossary of Terms D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Page 57: ...ng 5 1 Connect the SHUTTLE to Astronaut A2 A3 5 8 Astronaut A3 Next 5 8 M Milk yield calculate 5 11 O Operating position 2 2 OVERVIEW OF 3 1 P Preservative See Sample bottles R Replace fille bottles S...

Page 58: ...2 Index D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Page 59: ...D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Page 60: ...D H021 1011EN innovators in agriculture LELY INDUSTRIES NV Weverskade 110 NL 3147 PA Maassluis Tel 31 0 10 59 96 333 Fax 31 0 10 59 96 444 www lely com Live Life Lely...

Page 61: ...eds update N A Not applicable no update is required Img Part Process Setting Description Robot A2 A3 Robot A3N Robot A4 1 9 1065 0074 2 100m Silicone tube Inner diameter to 4mm Max length of sample tu...

Page 62: ...nfluence the mixing of the total The milk manifold pre milk 6 fold tube nipples and tubes are changed Also the drain cycle during the Lely wash is improved in Robot software version 3 0 SR2 See 3 7 in...

Page 63: ...k into the sample bottle Little backflow is allowed approx 2 cm backflow during filling of the vial Vails must not be filled untill the top about 0 5 cm of air is required for good mixing preservative...

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