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M880/M840 Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                  11                                Web Site: www.leadshine.com                                                     

b)

 

t2: DIR must be ahead of PUL active edge by 5

m

s to ensure correct direction; 

c)

 

t3: Pulse width not less than 1.2

m

s; 

d)

 

t4: Low level width not less than 1.2

m

s. 

11. Protection Functions 

To improve reliability, the driver incorporates some built-in protections features. 

Over-voltage protection   

When power supply voltage e96VDC, protection will be activated and power indicator LED 
will turn red. When power supply voltage is lower than +22VDC, the driver will not works properly. 

Over-current Protection 

Protection will be activated when continuous current reaches to 14A. 

Short Circuit Protection 

Protection will be activated in case of short circuit between motor coils or between motor coil and ground. 

Wrong Motor Connection Protection 

Protection will be activated when the motor is connected in a wrong way. 
When above protections are active, the motor shaft will be free or the LED will turn red. Reset the 
driver by repowering it to make it function properly after removing above problems. 

Attention

:

 Since there is no protection against power leads (

,

) reversal, it is critical to make 

sure  that  power  supply  leads  correctly  connected  to  driver.  Otherwise,  the  driver  will  be  damaged 
instantly.

 

12. Frequently Asked Questions 

In the event that your driver doesn

t operate properly, the first step is to identify whether the problem 

is electrical or mechanical in nature. The next step is to isolate the system component that is causing 
the problem. As part of this process you may have to disconnect the individual components that make 
up your system and verify that they operate independently. It is important to document each step in 
the  troubleshooting  process. You  may  need  this documentation  to  refer  back  to  at  a  later date,  and 
these  details  will  greatly  assist  our  Technical  Support  staff  in  determining  the  problem  should  you 
need assistance. 

                           

M880/M840 Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                  12                                Web Site: www.leadshine.com                                                   

Many of the problems that affect motion control systems can be traced to electrical noise, controller 
software errors, or mistake in wiring. 

Problem Symptoms and Possible Causes 

Symptoms 

Possible Problems 

No power 

Microstep resolution setting is wrong 

DIP switch current setting is wrong   

Fault condition exists 

Motor is not rotating 

The driver is disabled 

Motor rotates in the wrong direction   

Motor phases may be connected in reverse 

DIP switch current setting is wrong 

The driver in fault 

Something wrong with motor coil 

Control signal is too weak 

Control signal is interfered 

Wrong motor connection 

Something wrong with motor coil 

Erratic motor motion 

Current setting is too small, losing steps 

Current setting is too small 

Motor is undersized for the application   

Acceleration is set too high 

Motor stalls during acceleration 

Power supply voltage too low 

Inadequate heat sinking / cooling 

Automatic current reduction function not being utilized 

Excessive motor and driver heating 

Current is set too high 

 

Summary of Contents for M840

Page 1: ... notice to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfu...

Page 2: ...gurations 5 Connections to 8 lead Motors 6 Series Connections 6 Parallel Connections 6 6 Power Supply Selection 7 Regulated or Unregulated Power Supply 7 Multiple Drivers 7 Selecting Supply Voltage 7 7 Selecting Microstep Resolution and Driver Output Current 8 Microstep Resolution Selection 8 Current Settings 8 Dynamic current setting 9 Contents II Standstill current setting 9 8 Wiring Notes 9 9 T...

Page 3: ...uch as X Y tables labeling machines laser cutters engraving machines pick place devices and so on Particularly adapt to the applications desired with low vibration high speed and high precision 2 Specifications Electrical Specifications Tj 25 M880 M840 Parameters Min Typical Max Unit Output current 2 8 1 4 7 8 3 9 Amps Supply voltage 24 68 80 VDC Logic signal current 7 10 16 mA Pulse input frequen...

Page 4: ...l NPN control signal PNP and Differential control signals are on the contrary namely Low level for enabling for enabling the driver and low level for disabling the driver Usually left UNCONNECTED ENABLED Select Active Edge or Active Level and Control Signal Mode There are two jumpers J1 and J2 inside the M880 and M840 specifically for selecting active pulse edge or active level and control signal ...

Page 5: ...current Figure 6 6 lead motor half coil higher speed connections Full Coil Configurations The full coil configuration on a six lead motor should be used in applications where higher torque at lower speeds is desired This configuration is also referred to as full copper In full coil mode the M880 M840 Microstepping Driver Manual V1 0 Tel 086 0755 26434369 6 Web Site www leadshine com motors should ...

Page 6: ... in the wrong direction as it will damage the M880 or the M840 Selecting Supply Voltage The power MOSFETS inside the M880 and the M840 can actually operate within 24V 80VDC including power input fluctuation and back EMF voltage generated by motor coils during motor shaft deceleration Higher supply voltage can increase motor torque at higher speeds thus helpful for avoiding losing steps However hig...

Page 7: ...ncurred in PUL DIR signal pulse direction signal wires and motor wires should not be tied up together It is better to separate them by at least 10 cm otherwise the disturbing signals generated by motor will easily disturb pulse direction signals causing motor position error system instability and other failures l If a power supply serves several drivers separately connecting the drivers is recomme...

Page 8: ...m is electrical or mechanical in nature The next step is to isolate the system component that is causing the problem As part of this process you may have to disconnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting process You may need this documentation to refer back to at a later date and ...

Page 9: ...hall prepay shipping charges for products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow l...

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