ELS LIFT 5.5 Junior SP User Manual Download Page 1

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USER MANUAL

EL SERIES

04.04.2018

USER MANUAL

Rev. No: 01

JUNIOR5.5 SP

Serial Number: 18131514

– 18XXXXX

Summary of Contents for 5.5 Junior SP

Page 1: ...USER MANUAL EL SERIES 04 04 2018 0 USER MANUAL Rev No 01 JUNIOR5 5 SP Serial Number 18131514 18XXXXX ...

Page 2: ...of Symbols and Hazard Legends 5 General Safety 7 Location of Safety Indicators 7 Personal Safety 8 Safety of the Work Area 8 Battery Safety 12 Description 14 Control Panels 16 Platform Control Panel 16 Ground Control Panel 17 Inspection 18 Inspection at the Ground Control Panel 20 Inspection at the Platform Control Panel 20 Instructions for Use 23 Operation from the Ground Control Panel 23 Operati...

Page 3: ...e machine itself its operation and the surrounding area You must use the machine within prescribed performance limits Proper periodic maintenance is essential for maximum lifetime During and after the warranty period ELS after sales service is always at your disposal In case of an inquiry or claim please contact our after sales department and indicate the machine type serial number and operating t...

Page 4: ...machine labels Read understand and observe the employer s safety rules and workplace regulations Read understand and comply with all applicable legal regulations Make sure that you are appropriately trained to safely operate this machine Classification of Hazards The labels on this machine contain various symbols colour codes and warning statements as follows Safety warning symbols warns you of po...

Page 5: ...ng tools and materials to access an aerial area Maintenance of Safety Signs Replace all defective or damaged safety signs Always prioritize the operator safety Use mild soap and water to clean the safety signs Do not use solvent based cleaning agents as they may damage the material used to manufacture the safety sign ...

Page 6: ...SER MANUAL EL SERIES 04 04 2018 5 Description of Symbols and Hazard Legends 4700090 4700131 4700049 4700056 4700018 4700064 4700053 4700028 4700038 4700051 4700052 4700089 4700061 4700130 4700129 4700017 ...

Page 7: ... 4700049 Maintenance Bar 4700056 Manuals Control 4700018 Production Place 4700064 No Smoking 4700053 Read the Operator s Manual 4700028 Forklift Forks Pocket 4700038 Lanyard Attachment Point 4700033 Battery Charger Plug 4700061 Crush Hazard 4700130 Tiedown 4700017 Usage Advices 4700129 Inside and Outside Terms of Use ...

Page 8: ...USER MANUAL EL SERIES 04 04 2018 7 General Safety Location of Safety Indicators ...

Page 9: ...ards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Line Voltage Minimum Safe Approach Distance 0 50 KV 3 0 m 50 200 KV 4 6 m 200 350 KV 6 1 m 350 500 KV 7 6 m 500 750 KV 10 ...

Page 10: ... of the platform or the load Increasing the area exposed to the wind will decrease machine stability Use extreme care and slow speeds while driving the machine in a stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not ...

Page 11: ...as a crane Do not tie the platform to adjacent structures Hazards Associated With Slopes Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine Slope rating applies to machines in the stowed position Maximum slope rating stowed 25 14 Maximum side slope rating stacked 15 9 Note Slope rating is subject to ground conditions and adequate traction See Driving on...

Page 12: ...ion Do not operate a machine in the path of any crane unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine The machine must be on a level surface or secured before releasing the brakes Explosion and Fire Hazards Charge the battery only in a well ventilated area cleared of ...

Page 13: ...mage Hazard Do not use the machine as a ground for welding Do not use any battery charger greater than 24V to charge the batteries Only use the chargers recommended by ELS Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eyewear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water The b...

Page 14: ...ip Over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Do not replace the battery box without the manufacturer s permission Lifting Hazard Use appropriate lifting means and proper lifting techniques when lifting batteries After Each Use Select a safe parking location firm level surface clear of obstr...

Page 15: ...USER MANUAL EL SERIES 04 04 2018 14 Description ...

Page 16: ... Panel 4 Batteries 5 Transport and fixing point 6 Flasher 7 Tilt sensor 8 Platform extension lock 9 Platform extension 10 Manual storage box 11 Platform control panel 12 Platform guard rails 13 Platform entry gate 14 Platform 15 Entry ladder 16 Non steer tire 17 Emergency lowering knob ...

Page 17: ...nable switch tires are steered leftward 4 Function enable switch To enable the functions press and hold the function enable switch in the control handle 5 Fast drive enable light 6 Platform up down function enable light 7 Drive function enable light 8 Drive function enable switch To enable the drive function press the drive switch on the platform control panel 9 Platform up down enable switch To e...

Page 18: ...ton 5 Menu right button 6 Menu enter button 7 Menu down button 8 Menu up button 9 Platform down switch Press and hold the platform down switch The platform will lower 10 Ground control key switch Turn the ground control select switch The ground control panel functions will be enabled 11 Platform key switch Turn the platform control select switch The platform control panel functions will be enabled...

Page 19: ...inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only the routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or ...

Page 20: ...ed modifications Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Hydraulic tank Motors Wear pads Tires and wheels Limit switches and horn Beacon and alarms if equipped Nuts bolts and other fasteners Platform extension Earth wire Battery pack and connections Platform control joystick Platform entry gate Check entire machine for Cracks in welds or ...

Page 21: ...le The emergency lowering cable provides safe descending if the platform cannot be moved down due to machine malfunction Inspection at the Platform Control Panel Emergency Stop Test Switch the Emergency Stop button on the platform to off position After this procedure no function should be active Testing the Horn Switch the Emergency Stop button to on position Turn the switch to the platform contro...

Page 22: ...achine should not move forward or backward Switch the Emergency Stop button to on position Turn the switch to the platform control position Press the drive toggle switch Press and hold the function enable switch on the control handle Move forward or backward the control handle Machine should move forward or backward Testing the Steer Function When performing the steer function test stand in the pl...

Page 23: ... machine should move forward or backward according to the user s command and then come to stop when the handle is returned to centre position Testing the Pothole Guard Raise the platform The pothole guards should deploy Lower the platform The pothole guards should return to the retracted position ...

Page 24: ...e control handle 3 Move the control handle according to the markings on the control panel Steer Function 1 Press the drive function key on the platform control panel 2 Press and hold the function enable switch on the control handle 3 Press the keys on the control handle to steer the tires Drive Function 1 Press the drive function key on the platform control panel 2 Press and hold the function enab...

Page 25: ...ing cycle lasts almost 10 hours and requires that batteries are depleted by 70 to 80 7 The charger will indicate when the battery is fully charged 8 Once charging cycle is complete remove the battery vent caps and check the battery electrolyte level Replenish with distilled water in an amount such that water level exceeds the plate in each battery cell by 1 cm Do not overfill 9 Re place the batter...

Page 26: ...ine on from a truck The transport vehicle must be parked on a level surface The transport vehicle must be secured to prevent rolling while the machine is being loaded Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial plate for the machine weight Do not drive the machine on a slope that exceeds the slope or side slope ra...

Page 27: ...r loose or unsecured items Use chains in case load volume is high Make sure that chains or straps are of ample load capacity Use a minimum of 2 chains or straps Adjust the rigging to prevent damage to the chains After loading the machine 1 Chock the wheels to prevent the machine from rolling 2 Switch the Emergency Stop buttons on the ground and platform control panels to off position ...

Page 28: ...tch to the off position and remove the key before transporting 2 Inspect the entire machine for loose or unsecured items 3 Make sure to fully lower the platform 4 Use the forklift pockets located on both sides of the ladder 5 Position the forklift forks in position with the forklift pockets 6 Drive forward to the full extent of the forks 7 Raise the machine by 0 5 m and then tilt the forks back sl...

Page 29: ...Do not overfill ELS recommends Shell Tellus S2 M 46 as the hydraulic oil Checking the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Note This procedure does not need to be performed on machines with sealed or maintenance free batteries...

Page 30: ...Charge Level Sealing of Connectors and Batteries Hydraulic Oil Filter Clogged Cartridge of the Hydraulic Oil Filter Battery Cable Condition Screws and Bolts Motor Mounting Screw Tire Mounting Screw Hydraulic Oil Filter Cartridge Battery Charger Connection Battery Water Levels Draining the Hydraulic Oil Tank Cleaning the Carbon Brush of the Hydraulic Unit Motor Hydraulic Oil Change Replacement of E...

Page 31: ...ing Deck 0 0 Extending Outriggers 0 0 Retracting Outriggers 0 0 Driving 0 0 Lifting 0 0 Lowering 0 0 Steering 0 0 Close Trigger 0 0 Vehicle Tilted 0 0 Select Drive Lift Mode 2 3 Function Locked No Valve Supply Check Pin3 2 which carries power to energize the valve outputs 2 2 Function Locked Outriggers 2 2 Release Outrigger Switches 3 2 Energized Valve Valve Feedback High Check Pin5 wiring to each...

Page 32: ...ad Check for short circuit power wiring check for a seized motor 2 2 Release Joystick Release Trigger Platform joystick was selected at power on Platform joystick selected for too long without trigger switch Check the wiring errors Setup the trigger wait options This procedure should perform with the firm 1 1 Fault Customer 2 2 Check Joystick Switches Both directions are selected together 4 2 Func...

Page 33: ...rm 1 1 Height Not Calibrated Height based functions are required but heigt has not been calibrated Calibrate the height This procedure should perform with the firm 2 2 Function Locked Test Mode Selected When the controller test mode has been activated no function are allowed Switch power off on to reset to normal operation 4 5 Bad 5V Sensor Supply The 5V sensor supply feeds P1 1 joystick and P2 1 ...

Page 34: ...on Locked External Shoutdown An external shutdown is preventing functions Check the SYSTEM MODE INTERLOCK to see which external interlock is active This procedure should perform with the firm 2 2 Function Locked Overloaded The platform is loaded too high to allow operation The platform load must be reduced 2 2 Funtion Locked Underloaded Platform overload features are active and the platform load i...

Page 35: ...re modüle cannot be transmitted Check for open and short circuit problems with CANbus wiring ensure that the CANbus is wired correctly pin to pin ensure that the machine chassis is not erroneusly shorted to the motor wiring This procedure should perform with the firm 4 1 Bad Internal Temperature Sensor The heatsink temperature is out of range The power controller may have to be replaced 4 2 Bad In...

Page 36: ... Supply 2x12 V 105 A h Drive Speed Stowed 4 5 km h Drive Speed Booms Raised 0 6 km h Vibration max 2 5m s Ground Clearance 0 02 m Weight 660 kg Sound pressure level at the ground workstation 70 dBA Sound pressure level at the platform workstation 70 dBA Platform Dimensions 0 74x1 32 m Controls 24V DC Proportional System Voltage 24 V Tire Size Non Marking 406x127 Maximum slope rating 14 stowed Maxi...

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