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Contents 

Tel: (86)755-26434369                                                   

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                                                Web site: www.leadshine.com 

Table of Contents 

1. Introduction, Features and Applications.................................................................. 1 

Introduction .......................................................................................................... 1 

Features ................................................................................................................ 1 

Applications ......................................................................................................... 2 

2. Specifications and Operating Environment............................................................. 2 

Mechanical Specifications.................................................................................... 2 

Elimination of Heat .............................................................................................. 3 

Electrical Specifications ....................................................................................... 3 

Operating Environment and Parameters............................................................... 3 

3. Connections............................................................................................................. 4 

Connector Configuration ...................................................................................... 4 

General information .................................................................................... 4 

More about PUL/DIR/ENA Signals ............................................................ 5 

Control Signal Connections.................................................................................. 5 

Encoder Connections............................................................................................ 6 

RS232 Interface Connection................................................................................. 7 

Typical Connections ............................................................................................. 7 

4. Servo Setup ............................................................................................................. 9 

Install Encoder...................................................................................................... 9 

Prepare Power Supply .......................................................................................... 9 

Regulated or Unregulated Power Supply .................................................... 9 

Selecting Supply Voltage............................................................................. 9 

Prepare Controller .............................................................................................. 10 

System Connections and Noise Prevention ........................................................ 10 

Wire Gauge................................................................................................ 10 

Cable Routing............................................................................................ 11 

Contents 

Tel: (86)755-26434369                                                 

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                                                    Website: www.leadshine.com 

Twisted Wires............................................................................................ 11 

Cable Shielding ......................................................................................... 11 

System Grounding..................................................................................... 11 

Power Supply Connection......................................................................... 12 

5. Tuning the servo.................................................................................................... 12 

Testing the servo................................................................................................. 12 

Tuning the Servo ................................................................................................ 13 

6. PC window based Tuning Using ProTuner ........................................................... 15 

Introduction ........................................................................................................ 15 

Software Installation .......................................................................................... 15 

RS232 Interface Connection .............................................................................. 19 

Testing the servo................................................................................................. 20 

Software Introduction......................................................................................... 21 

ProTuner Main Window............................................................................ 21 

Com Config Window ................................................................................ 22 

Servo Tuning ...................................................................................................... 30 

Position Loop Introduction ....................................................................... 30 

Position around Velocity ........................................................................... 31 

Position around Torque ............................................................................. 31 

Position Loop Tuning................................................................................ 32 

7. Using Tips ............................................................................................................. 40 

Sequence Chart of Control Signals .................................................................... 40 

Protection Functions........................................................................................... 40 

Over-current Protection............................................................................. 41 

Over-voltage Protection ............................................................................ 41 

Phase Error Protection............................................................................... 41 

Encoder Error Protection........................................................................... 41 

Position Following Error Protection ......................................................... 41 

Protection Indications................................................................................ 42 

Summary of Contents for DCS303

Page 1: ...e to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does...

Page 2: ...r 10 System Connections and Noise Prevention 10 Wire Gauge 10 Cable Routing 11 Contents Tel 86 755 26434369 II Website www leadshine com Twisted Wires 11 Cable Shielding 11 System Grounding 11 Power S...

Page 3: ...g the DCS303 are better than those of digital AC servo systems in velocity precision stability or at least as good as those of digital AC servo systems However the cost of the DCS303 stays at the pric...

Page 4: ...ations and Operating Environment Mechanical Specifications unit mm inch Figure 2 1 Mechanical specifications D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an...

Page 5: ...input represents pulse signal 4 5V when PUL HIGH 0 0 5V when PUL LOW For reliable response pulse width should be longer than 2 5 s Series connect resistors for current limiting when using 12V or 24V c...

Page 6: ...e that twisted pair shielded cabling provides the best immunity in electrically noisy environments Figure 3 2 The DCS303 supplies the encoder directly D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S...

Page 7: ...repare Power Supply Regulated or Unregulated Power Supply Both regulated and unregulated power supplies can be used to supply the driver However unregulated power supplies are preferred due to their a...

Page 8: ...v vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 11 Website www leadshine com Cable Routing All content sensitive signal wires should be routed as far away from motor...

Page 9: ...t jump off the bench Turn on the power D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 13 Website www leadshi...

Page 10: ...Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 15 Website www leadshine com 1 If servo system is UNSTABLE then the first thing of tuning is to stabilize the...

Page 11: ...ow See Note ProTuner_All_Setup_V1 0 exe can be used for all Leadshine digital drives User can get it from either Leadshine CD or website Please get the latest version from http www leadshine com D DC...

Page 12: ...ssfully See Figure 6 8 Figure 6 6 Installation information summarization D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 7...

Page 13: ...r then reversal motor wires or exchange encoder inputs and try again If it s Encoder Error please check encoder and its wirings and then try again If it still doesn t work after you followed all of th...

Page 14: ...al l R Re ev v1 1 0 0 Tel 86 755 26434369 23 Website www leadshine com Figure 6 12 P_parameter tab In P_parameter tab the user can set Position Loop PID parameters Electronic Gear Ratio Position Follo...

Page 15: ...can set the triggered edge of pulse command signal in this panel When the driver works in CW CCW mode no matter what level is at fixed level terminal the driver can works properly Rev Reverse Directio...

Page 16: ...measured position i_bak Current Feedback This is the actual measured current in motor coil Ideally D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al...

Page 17: ...r voltage Protection When power supply voltage exceeds 36 5 D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 2...

Page 18: ...mportant to start with a stable yet responsive velocity loop Typically it is sufficient to just use the position loop proportional gain Feedforward gain can be added to improve tracking performance i...

Page 19: ...Position Loop Tuning Set the parameters and select the curves displayed in Digital Monitor before starting self test and tuning See Figure 6 19 and Figure 6 20 for the parameters for the tuning in th...

Page 20: ...curve and velocity curve Kp 1200 Ki 0 and Kd 1500 D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 35 Website...

Page 21: ...nce position following error is still large during constant speed period in Figure 6 27 we try to increase Ki to improve system s performances Figure 6 28 Figure 6 29 and Figure 6 30 show the result a...

Page 22: ...Position following error curve and velocity curve Kp 3000 Ki 150 and Kd 2000 Tuning servo systems formed by DCS303 drivers can be summarized as the following rules 1 If servo system is UNSTABLE then...

Page 23: ...5 26434369 41 Website www leadshine com displayed by RED LED so the driver will decide what error to display according to their priorities See the following Protection Indications table for displaying...

Page 24: ...cts against defects in materials and workmanship for a period of 12 months from shipping date During the warranty period Leadshine will either at its option repair or replace products which proved to...

Page 25: ...DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 45 Website www leadshine com Contact Us China Headquarters Address 3 F Block 2 Nanyou Tianan Industrial...

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