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Tel: (86)755-26434369                                                 

14

                                                    Website: www.leadshine.com 

 

Figure 5-1: Step and impulse responses 

As mentioned in previous contents, the DCS303 is a digital servo driver and its input 

command is PUL/DIR signal.  In  other  words, step response just exists in  each  step 

command  signal.  For  each  step  command  signal  is  a  very  small  movement,  so 

OVER  SHOOT  and  SETTLING  TIME  between  each  step  are  very  small,  causing 

you  hardly  can  see  a  step  response  such  as  Figure  8,  even  if  the  SET  POINT  is  a 

very large quantity and the acceleration is very high. 

However, if you try to evaluate performances of the digital servo by investigating its 

position  tracking-error  or  position  following  error,  you  may  find  it

s  much  easier 

than  investigating  its  step  response.  The  easiest  way  to  get  a  tracking-error  or 

position  following  error  response  is  to  induce  an  impulse  load  on  the  motor.  See 

Figure 5-1 at 

time 20

.   

Leadshine  offer  a  Windows  based  setup  software 

ProTuner

  to  its  customers  for 

evaluating servo  performances. Small servo tuning  unit 

STU

 (optional) is available 

too, and it

s for field tuning without PC.   

Tuning  servo  systems  formed  by  DCS303  drivers  can  be  summarized  as  the 

following rules: 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Tel: (86)755-26434369                                                 

15

                                                    Website: www.leadshine.com 

1.

 

If  servo  system  is  UNSTABLE,  then  the  first  thing  of  tuning  is  to  stabilize  the 

system.  You  can  increase 

Derivative  Gain

  of 

Position  Loop

  (Kd)  or  decrease 

Proportional  Gain

  of  Position  Loop  (Kp)  or 

Integral  Gain

  of  Position  Loop 

(Ki). 

2.

 

If servo system is 

UNDER DAMPED

, then increase Kd or decrease Kp or Ki. 

3.

 

If  servo  system  is 

CRITICALLY  DAMPED

,  then  stop  tuning  and  download 

the parameter settings to the driver

s EEPROM. 

4.

 

If servo system is 

OVER DAMPED

, then decrease Kd or increase Kp or Ki. 

6. PC window based Tuning Using ProTuner 

Introduction 

This manual will provide an overview of connection and basic setup instructions for 

Leadshine

s  digital  servo  driver  DCS303  using  the 

ProTuner

  software.  The  basic 

setup  of  a  digital  driver  is  designed  to  be  analogous  to  the  setup  and  tuning  of  an 

analog  amplifier.  These  instructions  will  walk  you  through  the  following  steps 

necessary to start up your driver and motor. This document is intended for setting up 

the driver with the 

ProTuner

Software Installation 

The ProTuner is windows based setup software for tuning Leadshine

s digital drivers. 

It  can  run  in  windows  systems,  including  Win95/Win98/WindowsNT/  Windows 

2000/Windows  XP.  And  the  selected  PC  should  have  1  serial  port  at  least  for 

communicating with the driver. 

Double  click 

ProTuner_All_Setup_V1.0.exe

  to  begin  installing  the 

ProTuner

See  Figure  6-1.  Click 

Next

  to  enter  the 

License  Agreement

  window.  See  Figure 

6-2. 

Summary of Contents for DCS303

Page 1: ...e to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does...

Page 2: ...r 10 System Connections and Noise Prevention 10 Wire Gauge 10 Cable Routing 11 Contents Tel 86 755 26434369 II Website www leadshine com Twisted Wires 11 Cable Shielding 11 System Grounding 11 Power S...

Page 3: ...g the DCS303 are better than those of digital AC servo systems in velocity precision stability or at least as good as those of digital AC servo systems However the cost of the DCS303 stays at the pric...

Page 4: ...ations and Operating Environment Mechanical Specifications unit mm inch Figure 2 1 Mechanical specifications D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an...

Page 5: ...input represents pulse signal 4 5V when PUL HIGH 0 0 5V when PUL LOW For reliable response pulse width should be longer than 2 5 s Series connect resistors for current limiting when using 12V or 24V c...

Page 6: ...e that twisted pair shielded cabling provides the best immunity in electrically noisy environments Figure 3 2 The DCS303 supplies the encoder directly D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S...

Page 7: ...repare Power Supply Regulated or Unregulated Power Supply Both regulated and unregulated power supplies can be used to supply the driver However unregulated power supplies are preferred due to their a...

Page 8: ...v vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 11 Website www leadshine com Cable Routing All content sensitive signal wires should be routed as far away from motor...

Page 9: ...t jump off the bench Turn on the power D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 13 Website www leadshi...

Page 10: ...Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 15 Website www leadshine com 1 If servo system is UNSTABLE then the first thing of tuning is to stabilize the...

Page 11: ...ow See Note ProTuner_All_Setup_V1 0 exe can be used for all Leadshine digital drives User can get it from either Leadshine CD or website Please get the latest version from http www leadshine com D DC...

Page 12: ...ssfully See Figure 6 8 Figure 6 6 Installation information summarization D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 7...

Page 13: ...r then reversal motor wires or exchange encoder inputs and try again If it s Encoder Error please check encoder and its wirings and then try again If it still doesn t work after you followed all of th...

Page 14: ...al l R Re ev v1 1 0 0 Tel 86 755 26434369 23 Website www leadshine com Figure 6 12 P_parameter tab In P_parameter tab the user can set Position Loop PID parameters Electronic Gear Ratio Position Follo...

Page 15: ...can set the triggered edge of pulse command signal in this panel When the driver works in CW CCW mode no matter what level is at fixed level terminal the driver can works properly Rev Reverse Directio...

Page 16: ...measured position i_bak Current Feedback This is the actual measured current in motor coil Ideally D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al...

Page 17: ...r voltage Protection When power supply voltage exceeds 36 5 D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 2...

Page 18: ...mportant to start with a stable yet responsive velocity loop Typically it is sufficient to just use the position loop proportional gain Feedforward gain can be added to improve tracking performance i...

Page 19: ...Position Loop Tuning Set the parameters and select the curves displayed in Digital Monitor before starting self test and tuning See Figure 6 19 and Figure 6 20 for the parameters for the tuning in th...

Page 20: ...curve and velocity curve Kp 1200 Ki 0 and Kd 1500 D DC CS S3 30 03 3 D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 35 Website...

Page 21: ...nce position following error is still large during constant speed period in Figure 6 27 we try to increase Ki to improve system s performances Figure 6 28 Figure 6 29 and Figure 6 30 show the result a...

Page 22: ...Position following error curve and velocity curve Kp 3000 Ki 150 and Kd 2000 Tuning servo systems formed by DCS303 drivers can be summarized as the following rules 1 If servo system is UNSTABLE then...

Page 23: ...5 26434369 41 Website www leadshine com displayed by RED LED so the driver will decide what error to display according to their priorities See the following Protection Indications table for displaying...

Page 24: ...cts against defects in materials and workmanship for a period of 12 months from shipping date During the warranty period Leadshine will either at its option repair or replace products which proved to...

Page 25: ...DC C S Se er rv vo o D Dr ri iv ve er r M Ma an nu ua al l R Re ev v1 1 0 0 Tel 86 755 26434369 45 Website www leadshine com Contact Us China Headquarters Address 3 F Block 2 Nanyou Tianan Industrial...

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