Emerson PACMotion VFD Series User Manual Download

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PACMotion VFD

AC Variable Speed Drive

User Guide

0.75 - 250 kW / 1 - 350 HP
200 - 600 V Single and 3 Phase Input

GFK-3111A
February 2020

Summary of Contents for PACMotion VFD Series

Page 1: ...PACMotion VFD AC Variable Speed Drive User Guide 0 75 250 kW 1 350 HP 200 600 V Single and 3 Phase Input GFK 3111A February 2020 ...

Page 2: ...Wiring 30 Control Terminal Connections 32 Motor Thermal Overload Protection 33 EMC Compliant Installation 34 Safe Torque Off 36 Keypad and Display Operation 40 Keypad and Display Layout 40 Selecting the Language on the TFT and OLED Display 41 Operating Displays 41 Additional Display Messages 41 Changing Parameters 42 Parameter Factory Reset User Reset 42 Resetting the Drive Following a Trip 43 Key...

Page 3: ... internal EMC filter This EMC filter is designed to reduce the conducted emissions back into the mains supply via the power cables for compliance with the above harmonised European standards It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use and the relevant category Within ...

Page 4: ...tial that the internal EMC filter ground and surge protection varistor ground where fitted are disconnected If in doubt refer to your Sales Partner for further information WARNING This manual is intended as a guide for proper installation Emerson cannot assume responsibility for the compliance or the non compliance to any code national local or otherwise for the proper installation of this drive o...

Page 5: ...torage installation and use of the PACMotion VFD including the specified environmental limitations Do not perform any flash test or voltage withstand test on the PACMotion VFD Any electrical measurements required should be carried out with the PACMotion VFD disconnected WARNING Electric shock hazard Disconnect and ISOLATE the PACMotion VFD before attempting any work on it High voltages are present...

Page 6: ...the Drive Motor or Motor cable whilst the input power is still applied The PACMotion VFD can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up...

Page 7: ...nes for Mounting IP66 Units 13 13 15 18 19 20 21 5 Select the correct power and motor cables according to local wiring regulations or code noting the maximum permissible sizes Input Output Power and Current Ratings 84 6 For IT Supply network or any power supply type where the phase earth voltage may exceed the phase phase voltage such as ungrounded supplies disconnect the EMC filter before connect...

Page 8: ... 4 B 1 2 P XY Product name PACMotion VFD Catalog Suffix X Current HW Revision Y Current FW Revision Recommended motor power 0015 1 5 kW Option card P Profinet RT Standard 0 Empty Purchase separately Connection voltage 2 200 240 V 4 380 480 V 6 500 600 V Design 2 Standard IP20 housing 5 IP55 NEMA 12K housing 6 IP66 NEMA 4X housing Interference suppression on the input 0 None A Class C2 B Class C1 C...

Page 9: ...sembled in the UK CAUTION IC866 0008 4A3 20 023042 11111111111 PACMotion VFD SW 2 50 Read User Guide Before installation Power down for 5min before Risk of Electric Shock or servicing removing cover to User Guide 20 IP SCCR For rating and Listed2AD0 E181349 Ind Cont Eq Input 380 480 3 2 4 0 500 2 2 1 3 0 500 50 60 0 8 HP Ø F Hz I A kW V and protection refer Intelligent Platforms LLC 2500 Austin Dr...

Page 10: ...C866 0185 2A3 2 18 5 25 72 5 380 480V 10 3 Phase Input Drive Model Number kW HP Output Current A Frame Size IC866 0008 4A3 2 0 75 1 2 2 2 IC866 0015 4A3 2 1 5 2 4 1 2 IC866 0022 4A3 2 2 2 3 5 8 2 IC866 0040 4A3 2 4 5 9 5 2 IC866 0055 4A3 2 5 5 7 5 14 3 IC866 0075 4A3 2 7 5 10 18 3 IC866 0110 4A3 2 11 15 24 3 IC866 0150 4A3 2 15 20 30 4 IC866 0185 4A3 2 18 5 25 39 4 IC866 0220 4A3 2 22 30 46 4 IC86...

Page 11: ...3 5 75 100 248 7 380 480V 10 3 Phase Input Drive Model Number kW HP Output Current A Frame Size IC866 0110 4A3 5 11 15 24 4 IC866 0150 4A3 5 15 20 30 4 IC866 0185 4A3 5 18 5 25 39 4 IC866 0220 4A3 5 22 30 46 4 IC866 0300 4A3 5 30 40 61 5 IC866 0370 4A3 5 37 50 72 5 IC866 0450 4A3 5 45 60 90 6 IC866 0550 4A3 5 55 75 110 6 IC866 0750 4A3 5 75 100 150 6 IC866 0900 4A3 5 90 150 180 6 IC866 1100 4A3 5 ...

Page 12: ...kW HP Output Current A Frame Size IC866 0008 2A3 6 0 75 1 4 3 2 IC866 0015 2A3 6 1 5 2 7 2 IC866 0022 2A3 6 2 2 3 10 5 2 IC866 0040 2A3 6 4 5 18 3 380 480V 10 3 Phase Input Drive Model Number kW HP Output Current A Frame Size IC866 0008 4A3 6 0 75 1 2 2 2 IC866 0015 4A3 6 1 5 2 4 1 2 IC866 0022 4A3 6 2 2 3 5 8 2 IC866 0040 4A3 6 4 5 9 5 2 IC866 0055 4A3 6 5 5 7 5 14 3 IC866 0075 4A3 6 7 5 10 18 3 ...

Page 13: ... Carefully Unpack the PACMotion VFD and check for any signs of damage Notify the shipper immediately if any exist Check the drive rating label to ensure it is of the correct type and power requirements for the application To prevent accidental damage always store the PACMotion VFD in its original box until required Storage should be clean and dry and within the temperature range 40 C to 60 C UL Co...

Page 14: ... operating the drive The voltage levels relative to the drive rated voltage and the time periods for which they must be applied are shown in the following table Following completion of the procedure the drive may be operated as normal Figure 6 Installation Following a Period of Storage 100 75 50 25 T1 T2 T3 T4 Table 7 Installation Following a Period of Storage Storage Period Power OFF Period Initi...

Page 15: ...59 578 22 75 200 7 87 32 70 5 6B 726 28 58 330 13 320 12 59 680 26 77 225 8 85 43 94 8 8 995 39 17 480 18 89 477 18 77 942 37 08 432 17 130 286 6 Table 9 IP20 Mounting Bolts and Tightening Torques Mounting Bolts Tightening Torques Frame Size Metric UNF Frame Size Required Torque 2 M4 8 Control Terminals All 0 5 Nm 4 5 lb in 3 M4 8 Power Terminals 2 3 1 Nm 9 lb in 4 M8 5 16 4 2 Nm 18 lb in 5 M8 5 1...

Page 16: ...0 21 26 235 9 25 270 10 63 515 20 28 175 6 89 23 50 7 6 865 34 06 330 12 99 330 12 99 830 32 68 200 7 87 55 121 2 7 1280 50 39 330 12 99 360 14 17 1245 49 02 200 7 87 89 196 2 Table 11 IP55 Mounting Bolts and Tightening Torques Mounting Bolts Tightening Torques Frame Size Metric UNF Frame Size Required Torque 4 M8 5 16 Control Terminals All 0 5 Nm 4 5 lb in 5 M8 5 16 Power Terminals 4 2 Nm 18 lb i...

Page 17: ...ght mm in mm in mm in mm in mm in kg Ib 2 257 10 12 188 7 40 239 9 41 200 7 87 178 7 01 4 8 10 6 3 310 12 20 211 8 29 266 10 47 252 9 90 200 7 87 7 7 16 8 Table 13 IP66 Mounting Bolts and Tightening Torques Mounting Bolts Tightening Torques Frame Size Metric UNF Frame Size Required Torque 2 M4 8 Control Terminals All 0 5 Nm 4 5 lb in 3 M4 8 Power Terminals 2 3 1 Nm 9 lb in ...

Page 18: ...ntaminants such as condensation carbon dust and metallic particles and sprays or splashing water from all directions High moisture salt or chemical content environments should use a suitably sealed non vented enclosure The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink Emerson recommend the ...

Page 19: ...g suitable mounting screws o Position the drive and tighten the mounting screws securely When Din Rail Mounting Frame Size 2 Only o Locate the DIN rail mounting slot on the rear of the drive onto the top of the DIN rail first o Press the bottom of the drive onto the DIN rail until the lower clip attaches to the DIN rail o If necessary use a suitable flat blade screw driver to pull the DIN rail cli...

Page 20: ... template or the dimensions shown above mark the locations required for drilling Suitable cable glands to maintain the IP protection of the drive are required Gland sizes should be selected based on the number and size of the required connection cables Drives are supplied with a plain undrilled gland plate to allow the correct hole sizes to be cut as required Remove the gland plate from the drive ...

Page 21: ...e locations required for drilling Suitable cable glands to maintain the ingress protection of the drive are required Gland holes for power and motor cables are pre moulded into the drive enclosure recommended gland sizes are shown below Gland holes for control cables may be cut as required Figure 12 IP66 Adequate Mounting Clearances Table 16 IP66 Adequate Mounting Clearances Drive Size X Above Bel...

Page 22: ...luded within the scheduled maintenance program so that the installation maintains a suitable operating environment this should include Ambient temperature is at or below that set out in section Environmental on page 84 Heat sink fans freely rotating and dust free The Enclosure in which the drive is installed should be free from dust and condensation furthermore ventilation fans and air filters sho...

Page 23: ...ective Earth PE Connection Additional information on page 25 Isolator Disconnect Ensure there is at least 30 seconds between each power on Fuses Circuit Breaker Additional information on page 26 External Line Reactor Additional information on page 27 NOTE An input choke must be installed with the IP20 Frame Size 8 External EMC Filter optional Additional information on page 34 External Output Filte...

Page 24: ...tional information on page 25 Fuses Circuit Breaker Additional information on page 26 External Line Reactor Additional information on page 27 External EMC Filter optional Additional information on page 34 Built in mains switch disconnector Ensure there is at least 30 seconds between each power on External Output Filter optional Output Choke load reactor dV dT filter Sinewave filter Brake Resistor ...

Page 25: ...driven motor must be locally connected to a suitable ground location to maintain touch potentials within safe limits In addition the motor ground must be connected to one of the ground terminals on the drive Ground Fault Monitoring As with all inverters a leakage current to earth can exist The PACMotion VFD is designed to produce the minimum possible leakage current whilst complying with worldwide...

Page 26: ...r to section refer to page 34 A fixed installation is required according to IEC61800 5 1 with a suitable disconnecting device installed between the PACMotion VFD and the main Power Source The disconnecting device must conform to the local safety code regulations e g within Europe EN60204 1 Safety of machinery The cables should be dimensioned according to any local codes or regulations Maximum dime...

Page 27: ...f the motor directly from the mains supply Most modern industrial motors are wound for operation with a variable speed drive and will have insulation rated accordingly However on some motors the quality of insulation may be insufficient or unknown In such cases the motor manufacturer should be consulted and preventative measures may be required prior to operating with the drive The motor should be...

Page 28: ...ke Resistor PACMotion VFD units feature an internal brake transistor fitted as standard for all models The brake resistor should be connected to the DC and BR terminals of the drive These terminals are shrouded and the shrouding should be removed to access the terminals Figure 20 IP20 Drive Models Figure 21 IP55 IP66 Frame Sizes 2 3 4 5 Remove the plastic cover from the base of the drive as indica...

Page 29: ...e switch BR L2 N L3 Dlx 24 V DC PACMotion VFD Optional wiring WARNING It is highly recommended to equip the drive with a main contactor in order to provide an additional thermal overload protection for the braking resistor The contactor should be wired so that it will open when the resistor overheats otherwise the drive will not be able to interrupt the main supply if the brake chopper remains clo...

Page 30: ...e same cable Maximum control terminal tightening torque is 0 5 Nm Control Cable entry conductor size 0 05 2 5mm2 30 12 AWG Figure 23 Control Connections _ 2 Dl 1 1 24 V DC 100mA 5 10V DC 10 mA 6 AI 1 DI 4 10 AI 2 DI 5 14 RL1 C AO 1 8 0 V COM 9 0 10 V 10 0 V 0 4 20 mA 20 4 0 mA 0 10 V 10 0 V 0 4 20 mA 20 4 0 mA 0 10 V 10 0 V 10 10 V 0 4 20 mA 20 4 mA 24 V DC 0 10 V 10 0 V 10 10 V 0 4 20 mA 20 4 mA ...

Page 31: ...eed 0 10 V 4 10 4 33 9 0V COM 0 Volt Common 0V Common for AI AO DI DO 10 AI 2 DI 5 Analog Input 2 Digital Input 5 P2 01 Speed Ref P2 02 Speed Ref 4 10 3 32 11 AO2 Analog Output 2 Motor Current 0 10 V 4 10 4 33 12 STO STO 24 V DC Connection InHibit Run Permit 4 14 36 13 STO STO 0 Volt Connection 14 RL1 COM Auxiliary Relay Output 1 Common 4 10 5 33 15 RL1 NO Auxiliary Relay Output 1 Normally Open Dr...

Page 32: ...le which may also be used as digital Inputs if required The signal formats are selected by parameters as follows Analog Input 1 Format Selection Parameter P2 30 Analog Input 2 Format Selection Parameter P2 33 These parameters are described more fully in section Parameter Group 2 Extended Parameters on page 56 The function of the analog input e g for speed reference or PID feedback for example is d...

Page 33: ...P2 15 and P2 18 which are described in section Parameter Group 2 Extended Parameters on page 56 Motor Thermal Overload Protection Internal Thermal Overload Protection PACMotion VFD has internal motor overload protection current limit set at 150 of FLC This level may be adjusted using P4 07 The drive has an in built motor thermal overload function this is in the form of an I t trP trip after delive...

Page 34: ...W PE For Best Practice use 360 bonding EMC cable gland shielded to motor chassis Table 20 Recommended Cable Types by EMC Category Number of Input Phases Rated Supply Voltage Frame Size IP rating Maximum Motor Cable Length to Achieve C11 2 5 6 8 C2 3 5 6 8 C3 4 7 8 1 230 2 IP20 IP66 1 5 5 25 25 100 3 230 2 3 IP20 IP66 1 5 5 25 25 100 4 5 IP20 IP55 1 5 5 25 25 100 4 5 IP55 25 100 6A 6B IP20 100 100 ...

Page 35: ...uitable steel or copper tube is also acceptable in this case ensure that metal tube is adequately grounded 6 The cable shield should be terminated at the motor end using an EMC type gland allowing connection to the motor body through the largest possible surface area The shield must also be terminated at the drive end as close as practically possible to the drive output terminals Where drives are ...

Page 36: ... allows the drive to be incorporated into a complete safety control system where STO requirements need to be fulfilled 1 The STO function can typically eliminate the need for electro mechanical contactors with cross checking auxiliary contacts as per normally required to provide safety functions 2 The drive has the STO function built in as standard and complies with the definition of Safe torque o...

Page 37: ...tor shaft by 180 p degrees Where p denotes number of motor pole pairs STO Operation When the STO inputs are energised the STO function is in a standby state if the drive is then given a Start signal command as per the start source method selected in P1 13 then the drive will start and operate normally When the STO inputs are de energised then the STO Function is activated and stops the drive Motor...

Page 38: ...circuit below section Figure 26 Recommended Installation for EMC Compliance on page 34 should also be followed The drive should be wired as illustrated below the 24 V DC signal source applied to the STO input can be either from the 24 V DC on the drive or from an External 24 V DC power supply Figure 28 Recommended STO Wiring Twisted Pair Shielded cables 1213 Protective Capped Trunking or equivalen...

Page 39: ...ude the following tests With the motor at standstill and a stop command given to the drive as per the start source method selected in P1 13 o De energise the STO inputs Drive will display INHIBIT o Give a start command as per the start source method selected in P1 13 and check that the drive still displays Inhibit and that the operation is in line with the section STO Operation and section STO Sta...

Page 40: ...l time information to access and exit parameter edit mode and to store parameter changes F2 Button Functional Button which can be programmed only in internal PLC function block Up Button Used to increase speed in real time mode or to increase parameter values in parameter edit mode Down Button Used to decrease speed in real time mode or to decrease parameter values in parameter edit mode STOP 37kW...

Page 41: ...quency Hz Press the Navigate key to select alternative displays Press the Navigate key for 1 second The display will show the motor current Amps Press the Navigate key for 1 second The display will show the motor power HP If P1 10 0 pressing the Navigate key for 1 second will display the motor speed RPM Additional Display Messages Auto Tuning in Progress External 24V DC Supply Overload Switching F...

Page 42: ...tion VFD provides a feature to allow the user to define their own default parameter set After commissioning all required parameters the user can save these as the default parameters by setting P6 29 1 If required the User Default Parameters may be cleared by setting P6 29 2 If the user wishes to reload the User Default Parameters from the drive memory the following procedure is used Factory Parame...

Page 43: ...ypad Shortcuts The following shortcuts can be used to speed up selecting and changing parameters when using the keypad Selecting the Parameter Groups When extended or advanced parameter access is enabled see section Extended Parameters on page 56 additional parameter groups are visible and may be selected quickly by the following method TFT and OLED Display Maximum frequency Speed limit Preset fre...

Page 44: ... the following method TFT and OLED Display Extended menu access Extended menu access Extended menu access Extended menu access Extended menu access Extended menu access 0 _0 _0 100 100 100 P1 14 30 000 0 P1 14 30 000 0 P1 14 30 000 0 P1 14 30 000 0 P1 14 30 000 0 P1 14 30 000 0 Whilst editing a parameter value press the Stop and Navigate keys simultaneously The cursor will step one digit to the le...

Page 45: ...th the first 50 parameters in Group 0 P1 14 P6 30 Default setting 201 With this setting all parameters are accessible Parameter Group 1 Basic Parameters The basic parameter group allows the user to Enter the motor nameplate information o P1 07 Motor Rated Voltage o P1 08 Motor Rated Current o P1 09 Motor Rated Frequency o P1 10 Optionally Motor Rated Speed Define the operating speed limits o P1 01...

Page 46: ...e spin start function P2 26 should be enabled In this mode the drive brake transistor where fitted is disabled 2 Ramp brake chopper enabled When the enable signal is removed the drive will ramp to stop with the rate controlled by P1 04 as described above The PACMotion VFD Brake chopper is also enabled in this mode 3 Coast brake chopper enabled When the enable signal is removed the drive output is ...

Page 47: ...ameter based on the motor parameters measured during an autotune P1 12 Primary command source 0 6 0 0 Terminal Control The drive responds directly to signals applied to the control terminals 1 Keypad control uni directional The drive can be controlled in the forward direction only using an external or remote Keypad 2 Keypad control bi directional The drive can be controlled in the forward and reve...

Page 48: ... If no option module is fitted control is through the Modbus RTU interface Digital Input 1 must be closed to allow operation 5 Slave Mode Master Drive From Master PACMotion VFD provides an inbuilt Master Slave function A single drive acts as the Master and connected Slave drives will mimic the starting and stopping along with following the output frequency with any scaling applied Digital Input 1 ...

Page 49: ...rily active simultaneously the drive stops using Fast Stop Ramp Time P2 25 FAST STOP P2 25 Normally Closed Falling Edge Open momentarily to FAST STOP the drive using Fast Stop Ramp Time P2 25 E TRIP Normally Closed External Trip input When the input opens momentarily the drive trips showing E Trip or F PTC depending on P2 33 setting See section Motor Thermistor Connection on page 33 for further in...

Page 50: ...AI2 6 STOP RUN FWD REV P1 12 REF P2 01 REF Analog Input AI1 E TRIP OK 7 STOP RUN FWD REV DI3 DI4 Preset Speed E TRIP OK Off Off P2 01 REF On Off P2 02 REF Off On P2 03 REF On On P2 04 REF 8 STOP RUN FWD REV DI3 DI4 Preset Speed DECEL P1 04 DECEL P8 11 Off Off P2 01 REF On Off P2 02 REF Off On P2 03 REF On On P2 04 REF 9 STOP RUN FWD REV DI3 DI4 Preset Speed P1 12 REF PR REF Off Off P2 01 REF On Of...

Page 51: ...P OK Off Off P2 01 REF On Off P2 02 REF Off On P2 03 REF On On P2 04 REF 18 STOP RUN FWD STOP RUN REV DI3 DI4 Preset Speed DECEL P1 04 DECEL P8 11 Off Off P2 01 REF On Off P2 02 REF Off On P2 03 REF On On P2 04 REF 19 STOP RUN FWD STOP RUN REV DI3 DI4 Preset Speed P1 12 REF PR REF Off Off P2 01 REF On Off P2 02 REF Off On P2 03 REF On On P2 04 REF 20 STOP RUN FWD STOP RUN REV NO INC SPD NO DEC SPD...

Page 52: ...DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 2 DI 1 Disable Enable Disable Enable Disable Enable Run Forward Run Forward Run Forward 3 DI 2 Forward Reverse Forward Reverse Forward Reverse Run Reverse Run Reverse Run Reverse 4 DI 3 Preset Speed Select BIT 0 Preset Speed Select BIT 0 Preset Speed Select BIT 0 Preset Speed Select BIT 0 Preset Speed Select BIT 0 Preset Speed Select BIT 0 5 10 V DC 10 V ...

Page 53: ...og Output 1 Motor Speed 9 0 V COM 0 V COM 0 V COM 0 V COM 0 V COM 10 AI 2 DI 5 Analog Input 2 Analog Input 2 Analog Input 2 Analog Input 2 11 AO 2 Analog Output 2 Motor Current Analog Output 2 Motor Current Analog Output 2 Motor Current Analog Output 2 Motor Current 12 STO STO STO STO STO 13 STO STO STO STO STO Table 32 Example Connection Schematics P1 13 Setting 6 16 _ 24 V DC 1 24 V DC 24 V DC 2...

Page 54: ...NC External trip NC 11 AO 2 Analog Output 2 Motor Current Analog Output 2 Motor Current 12 STO STO STO 13 STO STO STO Table 34 Example Connection Schematics P1 13 Setting 10 20 _ 24 V DC 1 24 V DC 24 V DC 24 V DC 2 DI 1 Disable Enable Run Forward 3 DI 2 Forward Reverse Run Reverse 4 DI 3 Increase Speed Increase Speed 5 10 V DC 10V DC 10V DC 6 DI 4 Decrease Speed Decrease Speed 7 0 V COM 0 V COM 0 ...

Page 55: ...4 V DC 2 DI 1 NO Push Start Forward 3 DI 2 NC Push Stop 4 DI 3 NO Push Start Reverse 5 10 V DC 10 V DC 6 AI 1 Analog Input 1 7 0 V COM 0 V COM 8 AO 1 Analog Output 1 Motor Speed 9 0 V COM 0 V COM 10 DI 5 P1 12 Reference P2 01 Reference 11 AO 2 Analog Output 2 Motor Current 12 STO STO 13 STO STO NOTE Optional external 24 V DC power supply ...

Page 56: ... 04 respectively and will not hold any output frequency within the defined band If the frequency reference applied to the drive is within the band the PACMotion VFD output frequency will remain at the upper or lower limit of the band P2 11 Analog output AO1 function 0 12 8 Digital Output Mode Logic 1 24 V DC 0 Drive running Logic 1 when the PACMotion VFD is enabled Running 1 Drive healthy Logic 1 ...

Page 57: ...20 to 0 mA 4 20 mA 4 to 20 mA 20 4 mA 20 to 4 mA P2 15 Relay 1 function 0 14 1 Setting Function Logic 1 when 0 Drive running The PACMotion VFD is enabled Running 1 Drive healthy No fault or trip condition exists on the drive 2 At speed Output frequency matches the setpoint frequency 3 Motor speed 0 The motor runs above zero speed 4 Motor speed limit The motor speed exceeds the adjustable limit 5 M...

Page 58: ...rammed in P2 17 P2 19 Relay 2 AO2 upper limit P2 20 200 0 100 0 P2 20 Relay 2 AO2 lower limit 0 0 P2 19 0 0 Used in conjunction with some settings of Parameters P2 13 P2 18 P2 21 Display scaling factor 30 000 30 000 0 000 P2 22 Display scaling source 0 3 0 P2 21 P2 22 allow the user to program the PACMotion VFD to display an alternative output unit scaled from an existing parameter e g to display ...

Page 59: ...Motion VFD will trip and show the fault code 4 20F if the signal level falls below 3 mA 4 20 mA pr spd 1 on loss 4 to 20 mA Signal the PACMotion VFD will ramp to Preset Speed 8 P2 08 if the signal level falls below 3 mA 20 4 mA trip on loss 20 to 4 mA Signal the PACMotion VFD will trip and show the fault code 4 20F if the signal level falls below 3 mA 20 4 mA pr spd 1 on loss 20 to 4 mA Signal the...

Page 60: ...s typically Hand Auto control or Local Remote control when switched to keypad mode by a digital input the drive will continue to operate at the last operating speed 3 Preset speed 8 keypad start Following a stop and restart the PACMotion VFD will always initially run at Preset Speed 8 P2 08 4 Minimum speed terminal start Following a stop and restart the drive will always initially run at the minim...

Page 61: ... speed should result in a decrease in the feedback signal P3 05 PID reference select 0 2 0 0 Digital preset P3 06 is used 1 Analog Input 1 Analog Input 1 as displayed in P0 01 is used 2 Analog Input 2 Analog Input 2 as displayed in P0 02 is used P3 06 PID digital reference 0 0 100 0 0 0 When P3 05 0 this parameter sets the preset digital reference setpoint used for the PID Controller Where the fee...

Page 62: ...urrent or over voltage trips being generated are reduced P3 12 PID feedback display scaling 0 000 50 000 0 000 Applies a scaling factor to the displayed PID feedback allowing the user to display the actual signal level from a transducer e g 0 10 Bar etc P3 13 PID wakeup error level 0 0 100 0 5 0 Sets a programmable level whereby if the drive enters standby motor whilst operating under PID control ...

Page 63: ...thod is suitable for more demanding applications Operating in Sensorless Vector Speed Control Mode PACMotion VFD can be programmed by the user to operate in Sensorless Vector mode which provides enhanced low speed torque optimum motor speed regulation regardless of load and accurate control of the motor torque In most applications the default Voltage Vector control mode will provide adequate perfo...

Page 64: ...nsure advanced parameter access is enabled by setting P1 14 101 default value for security access Enter the motor nameplate details into the relevant parameters as follows o P1 07 Back EMF at Rated Frequency Speed kE This is the voltage imposed by the magnets at the drive output terminals when the motor operates at rated frequency or speed Some motors may provide a value for volts per thousand RPM...

Page 65: ... 101 default value for security access Enter the motor nameplate details into the relevant parameters as follows o P1 07 Motor Rated Voltage o P1 08 Motor Rated Current o P1 09 Motor Rated Frequency o Optional P1 10 Motor Rated Speed Rpm o P4 05 Motor Power Factor Select Synchronous Reluctance Motor Control mode by setting P4 01 6 Ensure that the motor is correctly connected to the drive Carry out...

Page 66: ...e connected load by gradually increasing the value and monitoring the actual output speed of the load until the required dynamic behaviour is achieved with little or no overshoot where the output speed exceeds the setpoint In general higher friction loads can tolerate higher values of proportional gain and high inertia low friction loads may require the gain to be reduced P4 04 Speed control I tim...

Page 67: ...rload retention 0 1 1 0 Disabled 1 Enabled All PACMotion VFDs feature electronic thermal overload protection for the connected motor designed to protect the motor against damage An internal overload accumulator monitors the motor output current over time and will trip the drive if the usage exceeds the thermal limit When P4 12 is disabled removing the power supply from the drive and re applying wi...

Page 68: ...rovides a USB to RS485 serial port conversion and premanufactured RJ45 connection Bluetooth Wireless Connection Requires the optional IC866 BLUE Parameter Bluetooth Stick Dongle The PC must have Bluetooth BLE onboard or a suitable Bluetooth BLE dongle which can support a Bluetooth serial connection With either communication method the steps to establish a connection between the PC and drive are as...

Page 69: ... watchdog time period for the communications channel If a valid telegram is not received by the PACMotion VFD within this time period the drive will assume a loss of communications has occurred and react as selected below Setting to zero disables the function P5 06 Communications loss action 0 3 0 0 Trip Coast To Stop 1 Ramp to Stop Then Trip 2 Ramp to Stop Only No Trip 3 Run at Preset Speed 8 P5 ...

Page 70: ...to be used P9 38 must be set to 1 and the PID User setpoint must not be utilised within the PLC function 2 User register 3 The value received by the drive in PDI 3 is transferred to User Register 3 This option allows the function of the process data word to be defined in Parameter Group 9 In this case User Register 3 should not be written to within any PLC function code although the value can be r...

Page 71: ...abled 0 1 Enabled P6 11 Speed hold time on enable 0 250 s 0 s P6 12 Speed hold DC inj time on stop 0 250 s 0 s P6 13 Hoist brake release time 0 0 5 0 s 0 2 s P6 14 Hoist brake apply time 0 0 5 0 s 0 3 s P6 15 Hoist brake pre torque level 0 0 200 0 8 0 P6 16 Hoist brake pre torque time limit 0 0 25 0 s 5 0 s P6 17 Maximum torque limit time 0 0 25 0 s 0 0 s P6 18 DC injection current 0 0 100 0 0 0 T...

Page 72: ...0 100 0 0 0 For PM Motors applies a torque boost current at low frequency x P1 08 P7 15 Torque boost frequency limit 0 0 50 0 0 0 For PM motors determines the frequency x P1 09 when the boost current is removed P7 16 PM motor signal injection 0 Disabled 0 1 Signal Injection During Magnetizing Period 2 Signal Injection at Low Speed 3 Signal Injection During Magnetizing Period and at Low Speed P7 17...

Page 73: ...1 source P9 23 Preset speed select bit 2 source P9 24 Accel ramp select bit 0 source P9 25 Accel ramp select bit 1 source P9 26 Decel ramp select bit 0 source P9 27 Decel ramp select bit 1 source P9 28 Motorised pot up input source P9 29 Motorised pot up down source P9 30 Speed limit forward input source P9 31 Speed limit reverse input source P9 33 Analog output AO1 source 0 Defined by P2 11 0 The...

Page 74: ...urs P0 23 Time heatsink temperature 85 C HH MM SS P0 24 Time internal temperature 80 C HH MM SS P0 25 Estimated rotor speed Hz RPM P0 26 kWh meter kWh P0 27 MWh meter MWh P0 28 Software version N A P0 29 Drive type N A P0 30 Serial number N A P0 31 Total operating time HH MM SS P0 32 Run time since last trip 1 HH MM SS P0 33 Runtime since last trip 2 HH MM SS P0 34 Run time since last enable HH MM...

Page 75: ...2 Droop speed Hz RPM P0 63 Post ramp speed reference Hz RPM P0 64 Actual Eff switching frequency kHz P0 65 Drive total power on liftime HH MM SS P0 66 Function block program ID N A P0 67 Overload Integration level P0 68 User ramp value S P0 69 I2C error counter N A P0 70 Option module ID N A P0 71 Fieldbus module ID N A P0 72 Internal temperature C P0 73 24 Hour timer value Minute P0 74 L1 Input v...

Page 76: ... If a Fieldbus Option Module E g PROFINET is inserted into the drive both Modbus and CAN are disabled The electrical signal arrangement of the RJ45 connector is shown as follows Figure 30 RS 485 Communications 1 CAN 2 CAN 3 0 Volts 4 Communication RemoteKeypad PCConnection 5 Communication RemoteKeypad PCConnection 6 24 Volt 7 RS485 Modbus RTU 8 RS485 Modbus RTU Warning This is not an Ethernet conn...

Page 77: ... in RJ45 port 1 2 3 4 5 6 7 8 12345678 RS485 RS485 0 Volt Common Shield Modbus RTU and CANbus connection should be made via the RJ45 connector The pin assignments are as shown above in section RS 485 Communications Modbus RTU and CANbus networks require three conductors for best operation and to eliminate common mode voltages on the drive terminals o RS485 o RS485 o 0 Volt Common Connection should...

Page 78: ...ontrol Monitoring Registers by subtracting 1 to obtain the correct Register address Modbus Control Monitoring Registers The following is a list of accessible Modbus Registers available in the PACMotion VFD When Modbus RTU is configured as the Fieldbus option all of the listed registers can be accessed Registers 1 and 2 can be used to control the drive provided that Modbus RTU is selected as the pr...

Page 79: ... relevant fault number in the event of a drive trip Refer to section Fault Messages on page 90 for a list of fault codes and diagnostic information 300007 Output Frequency R Output frequency of the drive to one decimal place e g 123 12 3 Hz 300008 Output Current R Output current of the drive to one decimal place e g 105 10 5 Amps 300009 Output Torque R Motor output torque level to one decimal plac...

Page 80: ...ork management Sync 080h Synchronous message COB ID can be configured to other value Emergency 080h Node address Emergency message COB ID can be configured to other value PDO1 TX 180h Node address Process data object PDO1 is pre mapped and enabled by default PDO2 is pre mapped and disabled by default Transmission mode COB ID and mapping can be configured PDO1 RX 200h Node address PDO2 TX 280h Node...

Page 81: ... when P1 12 6 Supported PDO Transmission Types Various transmission modes can be selected for each PDO For RX PDO the following modes are supported Table 48 RX PDO Transmission Mode Transmission Type Mode Description 0 240 Synchronous The received data will be transferred to the drive active control register when the next sync message is received 254 255 Asynchronous The received data will be tran...

Page 82: ...ID RW Unsigned 32 N C0000300h Node ID 2 RX PDO2 transmission type RW Unsigned 8 N 0 1600h 0 RX PDO1 mapping No of entries RW Unsigned 8 N 4 1 RX PDO1 1st mapped object RW Unsigned 32 N 20000010h 2 RX PDO1 2nd mapped object RW Unsigned 32 N 20010010h 3 RX PDO1 3rd mapped object RW Unsigned 32 N 20020010h 4 RX PDO1 4th mapped object RW Unsigned 32 N 20030010h 1601h 0 RX PDO2 mapping No of entries RW...

Page 83: ...gned 16 Y 2017h 0 relay output 1 RO Unsigned 16 Y 2018h 0 relay output 2 RO Unsigned 16 Y 2019h 0 relay output 3 extension card RO Unsigned 16 Y 201Ah 0 relay output 4 extension card RO Unsigned 16 Y 201Bh 0 relay output 5 extension card RO Unsigned 16 Y 203Ah 0 Kilowatt hours Can be reset by user RO Unsigned 16 Y 203Bh 0 Megawatt hours Can be reset by user RO Unsigned 16 Y 203Ch 0 KWh meter RO Un...

Page 84: ...Input 3 Phase Output Frame Size Power Rating Input Current Fuse or MCB Type B Maximum Cable Size Rated Output Current Maximum Motor Cable Length Recommended Brake Resistance kW HP A Non UL UL mm AWG kcmil A m ft Ω 2 0 75 1 8 6 16 15 8 8 4 3 100 330 100 2 1 5 1 5 12 9 16 17 5 8 8 7 100 330 50 2 2 2 3 19 2 25 25 8 8 10 5 100 330 35 Table 56 200 240 Volt 10 3 Phase Input 3 Phase Output Frame Size Pow...

Page 85: ...83 5 125 110 150 300MCM 90 100 330 6 6 55 75 126 4 125 175 150 300MCM 110 100 330 6 6A 55 75 102 2 125 125 150 300MCM 110 100 330 6 6 75 100 164 7 200 200 150 300MCM 150 100 330 6 6B 75 100 144 1 200 175 150 300MCM 150 100 330 6 6 90 150 192 1 250 250 150 300MCM 180 100 330 6 6B 90 150 167 4 250 225 150 300MCM 180 100 330 6 6B 110 175 189 8 250 250 150 300MCM 202 100 330 6 7 110 175 210 8 250 300 ...

Page 86: ...es 3 phase drive can be connected to single phase supply when the output current is 50 derated The maximum cable lengths stated here are based on hardware limitations and do NOT take into consideration any requirements for compliance to any EMC standards Please see section for further information The maximum motor cable length stated applies to using a shielded motor cable When using an unshielded...

Page 87: ...tion must be provided in accordance with the National Electrical Code and any additional local codes or equivalent Suitable Power and motor cables should be selected according to the data shown in section Input Output Power and Current Ratings Power cable connections and tightening torques are shown in section Installation Following a Period of Storage PACMotion VFD provides motor overload protect...

Page 88: ... ft 2000m 6562 ft 4000m 13123 ft IP55 1000m 3281 ft 1 per 100m 328 ft 2000m 6562 ft 4000m 13123 ft IP66 1000m 3281 ft 1 per 100m 328 ft 2000m 6562 ft 4000m 13123 ft Table 64 Derating for Switching Frequency Enclosure Type Switching Frequency Where available 4 kHz 8 kHz 12 kHz 16 kHz 24 kHz 32 kHz IP20 N A N A 20 30 40 50 IP55 N A 10 10 15 25 N A IP66 N A 10 25 35 50 50 Example of applying Derating...

Page 89: ...clearly labelled VAR Figure 32 Frame Sizes 2 3 Figure 33 Frame Size 4 The EMC Filter and Varistor disconnect screws are located on the left side of the product when viewed from the front Remove both screws completely Frame Size 4 units have EMC Filter disconnection points only located on the front face of the unit as shown EMC L1 L2 L3 Figure 34 Frame Size 5 Figure 35 Frame Size 6A 6B Frame Size 5...

Page 90: ...e brake is correctly connected and controlled and is releasing correctly Fault Occurs When Running If operating in Vector mode P4 01 0 or 1 reduce the speed loop gain in P4 03 Motor thermal overload 04 Drive has tripped on overload after delivering 100 of value in P1 08 for a period of time Check to see when the decimal points are flashing drive in overload and either increase acceleration rate or...

Page 91: ... is connected check if the motor is too hot Optibus serial comms fault 12 Communications Fault Communications lost with PC or remote keypad Check the cables and connections to external devices Excessive dc bus ripple 13 Excessive DC ripple The DC Bus Ripple Voltage level can be displayed in parameter P0 16 A historical log is stored at 20 ms intervals prior to a trip in parameter P0 37 Check all t...

Page 92: ...ed In Hoist Mode Operation this protection is always active even if no encoder is fitted The motor speed deviates from the intended motor speed by an error greater than that set in the limit parameter P6 07 Incorrect ppr count 32 Encoder Feedback Fault Incorrect Encoder PPR count set in parameter P6 06 Encoder channel a fault 33 Encoder Feedback Fault Encoder Channel A Fault Encoder channel b faul...

Page 93: ...pen comms fault 51 CAN Open comms trip A valid CAN open telegram has not been received within the watchdog time limit set in P5 05 Check the network master PLC is still operating Check the connection cables Increase the value of P5 05 to a suitable level Anybus comms fault 52 Communications Option Module Fault Internal communication to the inserted Communication Option Module has been lost Check t...

Page 94: ...94 PACMotion VFD AC Variable Speed Drive User Guide GFK 3111A ...

Page 95: ...VFD AC Variable Speed Drive User Guide 95 China RoHS Hazardous Material Declaration Table C Ch hi in na a R Ro oH HS S H Ha az za ar rd do ou us s M Ma at te er ri ia al l D De ec cl la ar ra at ti io on n T Ta ab bl le e ...

Page 96: ...mercare cn mas emerson com Technical Support support mas apac emerson com Any escalation request should be sent to mas sfdcescalation emerson com Note If the product is purchased through an Authorized Channel Partner please contact the seller directly for any support Emerson reserves the right to modify or improve the designs or specifications of the products mentioned in this manual at any time w...

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