YASKAWA GA800 Series Installation Manual Download

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GA800 Drive

IP55/UL Type 12 Heatsink External Mounting

Installation Manual

Catalog Code: GA80UxxxxxWxx

240 V class: 1 to 150 HP
480 V class: 1 to 600 HP

PDF

Summary of Contents for GA800 Series

Page 1: ...GA800 Drive IP55 UL Type 12 Heatsink External Mounting Installation Manual Catalog Code GA80UxxxxxWxx 240 V class 1 to 150 HP 480 V class 1 to 600 HP PDF...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEPC71061779B GA800 Drive Installation Manual...

Page 3: ...075 12 Models 2138 4089 4103 13 Models 2169 2211 4140 4168 14 Models 2257 2313 4208 to 4302 15 Models 2360 2415 4371 4414 16 Models 4477 to 4720 17 Panel Cut Out Dimensions IP55 UL Type 12 Heatsink Ex...

Page 4: ...by Drive Model 30 Replace a Fan Procedure A 31 Replace a Fan Procedure B 33 Replace a Fan Procedure C 35 Replace a Fan Procedure D 38 Replace a Fan Procedure E 40 Replace Fans Procedure F 43 Replace F...

Page 5: ...e serious injury or death if you do not prevent it WARNING This signal word identifies a hazard that can cause death or serious injuries if you do not prevent it CAUTION Identifies a hazardous situati...

Page 6: ...Do not apply incorrect voltage to the main circuit of the drive Operate the drive in the specified range of the input voltage on the drive nameplate Voltages that are higher than the permitted namepl...

Page 7: ...ese tests can cause damage to the drive NOTICE Do not operate a drive or connected equipment that has damaged or missing parts You can cause damage to the drive and connected equipment NOTICE Install...

Page 8: ...The Yaskawa warranty does not cover damage from shipping 2 Check the catalog code in the C C section of the drive nameplate to make sure that you received the correct model 3 If you did not receive th...

Page 9: ...design H Serial number I Lot number J Output specifications K Input specifications L Catalog code Figure 2 1 Nameplate Example How to Read the Catalog Code Use the information in Figure 2 2 and Table...

Page 10: ...ure in the permitted range Do not let the drive freeze You can use IP20 UL Open Type drives at a maximum of 60 C 140 F when you derate the output current You can use IP20 UL Type 1 drives at a maximum...

Page 11: ...Heatsink External Mounting Drive and Cut Out Dimensions and Installation Model Exterior and Mounting Dimension Diagram Panel Cut Out Dimension Diagram Installation Procedure 2004 2082 4002 4060 Exteri...

Page 12: ...4 11 57 176 6 93 38 1 50 102 4 02 102 4 02 166 6 54 282 11 10 88 3 46 102 4 02 6 0 24 M5 M5 2018 2042 178 7 01 294 11 57 211 8 31 73 2 87 102 4 02 102 4 02 166 6 54 282 11 10 88 3 46 102 4 02 6 0 24 M...

Page 13: ...5 51 206 8 11 318 12 52 81 9 3 22 129 5 08 5 0 20 M5 M5 4044 258 10 16 384 15 12 227 8 94 87 3 43 192 7 56 192 7 56 246 9 69 371 14 61 114 5 4 51 150 5 91 7 0 28 M6 M5 4060 258 10 16 384 15 12 246 9...

Page 14: ...69 2211 4140 4168 Figure 3 3 Dimension Diagram 3 Table 3 5 200 V Class IP55 UL Type 12 Heatsink External Mounting Model Dimensions mm in W H D D1 W1 W2 W3 H1 H3 H4 H5 d1 d2 2169 2211 302 11 89 543 21...

Page 15: ...Dimensions mm in W H D D1 W1 W2 W3 H1 H3 H4 H5 d1 d2 2257 2313 350 13 78 700 27 56 420 16 54 160 6 30 218 8 58 263 10 35 338 13 31 675 26 56 60 2 36 139 5 47 12 0 47 M10 M5 Table 3 8 400 V Class IP55...

Page 16: ...ions mm in W H D D1 W1 W2 W3 H1 H3 H4 H5 d1 d2 2360 2415 478 18 82 800 31 50 472 18 58 218 8 58 370 14 57 310 12 20 466 18 35 773 30 43 106 5 4 19 140 5 51 14 0 55 M12 M5 Table 3 10 400 V Class IP55 U...

Page 17: ...o 4720 Figure 3 6 Dimension Diagram 6 Table 3 11 400 V Class IP55 UL Type 12 Heatsink External Mounting Model Dimensions mm in W H D D1 W1 W2 W3 W4 H1 H3 H4 H5 d1 d2 4477 4720 548 21 57 1140 44 88 480...

Page 18: ...o 4075 Figure 3 7 Panel Cut Out Dimension Diagram 1 Model Dimensions mm in W1 W2 W3 W5 H1 H2 H3 H4 A B d1 d2 2004 2042 4002 4023 102 4 02 102 4 02 166 6 54 7 0 28 282 11 10 23 0 91 88 3 46 102 4 02 13...

Page 19: ...W5 H1 H2 H3 H4 A B d1 d2 2138 4089 4103 170 6 69 210 8 27 281 11 06 7 0 28 436 17 17 20 0 79 58 2 28 160 6 30 239 9 41 396 15 59 M6 M5 Models 2169 2211 4140 4168 Figure 3 9 Panel Cut Out Dimension Di...

Page 20: ...8 to 4302 Figure 3 10 Panel Cut Out Dimension Diagram 4 Model Dimensions mm in W1 W2 W3 W5 H1 H2 H3 H4 A B d1 d2 2257 2313 4208 4302 218 8 58 263 10 35 338 13 31 7 0 28 675 26 56 33 1 30 60 2 36 139 5...

Page 21: ...am 6 Model Dimensions mm in W1 W2 W3 W4 W5 H1 H2 H3 H4 A B d1 d2 4477 4720 450 17 72 404 15 91 536 21 10 23 0 91 7 0 28 1110 43 70 34 1 34 105 4 13 150 5 91 484 19 06 1042 41 02 M12 M5 Estimated Weigh...

Page 22: ...7 64 4060 13 0 28 66 4075 17 0 37 48 Model Est Weight kg lb 4089 22 0 48 5 4103 27 0 59 52 4140 41 0 90 39 4168 42 0 92 59 4208 74 0 163 14 4250 74 0 163 14 4302 74 0 163 14 4371 123 0 271 16 4414 127...

Page 23: ...lapped part of the gasket and make a flat surface Make sure that there are no gaps between the gaskets A Upper and lower gasket B Left and right gasket Figure 3 14 Installation Procedure Install the D...

Page 24: ...4 70 in lb to 43 37 in lb A Enclosure panel B Gasket C M5 screws or M6 screws Figure 3 15 Install the Drive into the Opening of the Enclosure Panel 2 Use screws to safety the panel supports Tighten th...

Page 25: ...ove the Shipping Attachment 3 Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel Tighten the screws to a correct tightening torque M6 screws...

Page 26: ...from the top of the drive A Shipping attachment Figure 3 19 Remove the Shipping Attachment 2 Remove the shipping attachment from the bottom of the drive A Shipping attachment Figure 3 20 Remove the S...

Page 27: ...ernal Mounting on page 18 for more information 1 Remove the shipping attachment from the top of the drive A Shipping attachment Figure 3 22 Remove the Shipping Attachment 2 Remove the shipping attachm...

Page 28: ...t Refer to Panel Cut Out Dimensions IP55 UL Type 12 Heatsink External Mounting on page 18 for more information 1 Remove the shipping attachment from the top of the drive A Shipping attachment Figure 3...

Page 29: ...098 548 014 400 098 548 013 Table 3 15 Gasket Models 400 V Class Drive Model Gasket Vertical Side Gasket Horizontal 4002 to 4023 400 098 548 002 400 098 548 001 4031 4038 400 098 548 004 400 098 548...

Page 30: ...ated performance life is approaching This Maintenance Monitor eliminates the need to shut down the entire system for unexpected problems Users can set alarm notifications to inform the maintenance per...

Page 31: ...drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If you touch a hot drive heatsink it can burn you NO...

Page 32: ...ooling Fans Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the drive A Front of drive Figure 4 5 Pu...

Page 33: ...al shock CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If yo...

Page 34: ...with the pins on the drive and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 4 10 Install the Cooling Fans Note When you install the cooling fa...

Page 35: ...for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases b...

Page 36: ...up A Fan finger guard Figure 4 14 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the power supply connector and remove the fan from the drive A Cooling fan Fi...

Page 37: ...ooling Fans Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the drive A Front of drive Figure 4 18 P...

Page 38: ...shock CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If you t...

Page 39: ...Power Supply Connector 2 Align the notches on the fan with the pins on the drive and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 4 23 Install...

Page 40: ...abel at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF...

Page 41: ...of the guard A Fan finger guard Figure 4 26 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the power supply connector and remove the fan from the drive A Cool...

Page 42: ...he cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 4 29 Install the Cooling Fans Note When you install the cooling fan make sure that you do not pinch cables...

Page 43: ...ys charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dange...

Page 44: ...he power supply connector and remove the fan from the drive Note The number of fans is different for different drive models A Cooling fan Figure 4 34 Remove the Cooling Fans Install the Cooling Fans R...

Page 45: ...ns Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the drive A Front of drive Figure 4 37 Put the Ca...

Page 46: ...k it into place on the drive Figure 4 39 Reattach the Fan Finger Guard 6 Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the cooling fan operation time Remove a Circulation...

Page 47: ...the cables from the clamps A Fan unit B Clamps C Fan cable Figure 4 40 Remove the Fan Cables 2 Loosen the fan unit screws and slide the fan unit to the right Note To remove the fan unit it is only ne...

Page 48: ...ling fan Figure 4 43 Remove the Cooling Fan Install a Circulation Fan Reverse the removal procedure to install a circulation fan 1 Connect the power supply connector A Cooling fan B Fan unit base Figu...

Page 49: ...oling Fan 3 Safety the fan cable through the clamp A Space for cable and connector 1 B Clamp Figure 4 46 Safety the Fan Cable 1 Make sure that the cable and connector are in the correct space 4 Put th...

Page 50: ...icators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death fro...

Page 51: ...e fan connectors A Fan unit B Fan connector C Fan cable Figure 4 48 Components 3 Loosen the fan unit screws and slide the slide panel to the left Note To remove the fan unit it is only necessary to lo...

Page 52: ...e 4 50 Remove the Fan Unit 5 Unplug the power supply connector remove the screws that safety the cooling fan and circulation fan and then remove the fans A Cooling fan B Relay connector C Fan unit bas...

Page 53: ...h the notches on the fan and put the fan unit base in the fan unit then use the screws to safety it Tighten the M4 screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in A Coo...

Page 54: ...Note Safety the relay cable to the hook A Cooling fan B Cable hook C Relay connector D Circulation fan 4 Put the fan unit back into its initial position 5 Slide the fan unit to the right and safety i...

Page 55: ...e 4 55 Connect Cooling Fan Connectors 7 Reattach the drive cover 8 Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the cooling fan operation time Remove the Circuit Board Co...

Page 56: ...s A Fan cable B Circuit board cooling fan unit C Relay connector Figure 4 56 Components 2 Loosen the circuit board cooling fan unit screws and slide the circuit board cooling fan unit up Note To remov...

Page 57: ...the removal procedure to install a cooling fan 1 Align the pins on the fan unit base with the notches on the fan and put the circuit board cooling fan in the fan unit then use the screws to safety th...

Page 58: ...power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes whe...

Page 59: ...them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 2 Unplug the fan cables from the fan connectors A Fan unit B Fan connector C Fan cable Figure 4 62 Compo...

Page 60: ...Fan Unit 5 Unplug the power supply connector remove the screws that safety the cooling fan and circulation fan and then remove the fans A Cooling fan B Relay connector C Fan unit base D Circulation fa...

Page 61: ...s on the fan and put the fan unit base in the fan unit then use the screws to safety it Tighten the M4 screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in A Cooling fan B F...

Page 62: ...itial locations Note Safety the relay cable to the hook A Cooling fan B Cable hook C Relay connector D Circulation fan 4 Put the fan unit into the specified location and use screws to safety it to the...

Page 63: ...Circuit Board Cooling Fan Remove the drive cover before you start this procedure CAUTION Crush Hazard Loosen the cover screws Do not fully remove them If you fully remove the cover screws the terminal...

Page 64: ...Circuit board cooling fan B Fan unit base C Alignment pin on fan unit base Figure 4 72 Remove the Circuit Board Cooling Fan Install the Circuit Board Cooling Fan Reverse the removal procedure to inst...

Page 65: ...all the Circuit Board Cooling Fan Note When you install the circuit board cooling fan make sure that you do not pinch cables between the circuit board cooling fan and the fan unit base 2 Put the fan u...

Page 66: ...age to the gasket replace it with the replacement gasket 1 Use a plastic scraper to remove the damaged gasket Note Do not scratch the mounting surfaces 2 Remove the adhesive cover from the replacement...

Page 67: ...f CLV AOLV PM and CLV PM 0 01 Hz to 400 Hz V f OLV and OLV PM 0 01 Hz to 590 Hz Frequency Accuracy Temperature Fluctuation Digital inputs Within 0 01 of the maximum output frequency 10 C to 40 C 14 F...

Page 68: ...uency Reference DC Injection Braking at Start and Stop Overexcitation Braking High Slip Braking PID Control with Sleep Function Energy Saving Control MEMOBUS Modbus Communication RS 485 max 115 2 kbps...

Page 69: ...ing fan or air conditioner to keep the internal air temperature in the permitted range Do not let the drive freeze You can use IP20 UL Open Type drives at a maximum of 60 C 140 F when you derate the o...

Page 70: ...erating Model Rated Current A Heavy Duty Rating HD Parameter C6 01 0 Normal Duty Rating ND Parameter C6 01 1 2 kHz 5 kHz 8 kHz 10 kHz 12 5 kHz 15 kHz 2 kHz 5 kHz 8 kHz 10 kHz 12 5 kHz 15 kHz 2004 3 5...

Page 71: ...8 8 78 9 169 0 144 6 120 1 95 7 71 2 2211 180 0 171 7 146 9 122 0 97 2 211 0 179 7 148 5 117 2 86 0 2257 215 0 204 9 174 7 144 5 114 3 257 0 217 1 177 2 137 3 97 4 2313 283 0 271 7 237 7 203 8 169 8 3...

Page 72: ...12 5 kHz 15 kHz 4002 2 1 1 9 1 6 1 4 1 1 0 9 2 1 2 0 1 8 1 7 1 5 1 4 4004 3 0 3 0 3 0 2 6 2 0 1 5 3 4 3 2 2 8 2 6 2 3 2 0 4005 4 3 3 9 3 4 3 0 2 6 2 2 4 8 4 6 4 3 4 0 3 8 3 5 4007 6 2 5 6 4 8 4 2 3 5...

Page 73: ...6 3 17 5 16 5 14 0 11 4 8 9 6 3 4023 18 0 18 0 17 0 13 9 10 8 7 7 23 4 20 4 17 3 14 1 11 0 7 8 4031 24 0 24 0 22 6 18 4 14 1 9 9 31 0 26 8 22 6 18 3 14 1 9 9 4038 31 0 31 0 29 2 23 9 18 6 13 3 38 0 34...

Page 74: ...0 93 6 79 4 65 1 50 9 36 6 4140 96 0 90 2 73 0 55 7 38 4 124 0 101 1 78 0 54 9 31 9 4168 124 0 116 6 94 2 71 9 49 6 156 0 131 7 107 4 83 1 58 8 4208 156 0 146 6 118 6 90 5 62 4 180 0 143 2 106 5 69 7...

Page 75: ...to 40 C 100 to 40 C 100 to 50 C 85 Use this setting to install IP55 UL Type 12 Heatsink External Mounting drives 3 Finless Derates the drive rated output current from 10 C to 40 C 100 to 40 C 100 to 5...

Page 76: ...B GA800 Drive Installation Manual Revision History Date of Publication Revision Number Section Revised Content August 2019 1 3 Revision Drive Dimensions and Estimated Weights for IP55 UL Type 12 drive...

Page 77: ...YASKAWA TOEPC71061779B GA800 Drive Installation Manual 77...

Page 78: ...CO DO BRASIL LTDA 777 Avenida Piraporinha Diadema S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 http www yaskawa com br In the event that the end user of this product is to be the military and said...

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