Danfoss VLT HVAC FC 100 Instruction Manual Download

Page: 1 / 205

Rev. 2009-10-07

www.danfoss.com/drives

130R0503

MG16A122

*MG16A122*

VLT® HVAC Low Harmonic Drive

Instruction Manual

VLT® HVAC Drive FC 100

MG16A122

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MAKING MODERN LIVING POSSIBLE

Summary of Contents for VLT HVAC FC 100

Page 1: ...0 07 www danfoss com drives 130R0503 MG16A122 MG16A122 VLT HVAC Low Harmonic Drive Instruction Manual VLT HVAC Drive FC 100 MG16A122 VLT HVAC Low Harmonic Drive Instruction Manual MAKING MODERN LIVING...

Page 2: ...anning the Installation Site 4 2 Receiving the Adjustable Frequency Drive 4 2 Transportation and Unpacking 4 2 Lifting 4 3 Mechanical Dimensions 4 6 Mechanical Installation 4 12 Assembly of F Frame Se...

Page 3: ...ion 4 63 5 How to Operate the Low Harmonic Drive 5 1 How to operate the Graphical LCP GLCP 5 1 6 How to Program the Low Harmonic Drive 6 1 How to Program the Adjustable Frequency Drive 6 1 Quick Menu...

Page 4: ...Comm and Options 8 6 64 Special Functions 14 6 65 FC Information 15 6 66 Data Readouts 16 6 67 AF Settings 300 6 67 AF Readouts301 6 68 7 RS 485 Installation and Set up 7 1 Network Configuration 7 4...

Page 5: ...Contents VLT HVAC Low Harmonic Drive Instruction Manual MG 16 A1 22 VLT is a registered Danfoss trademark...

Page 6: ...revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes 1 1 2 Available Literatur...

Page 7: ...mber can be seen from par 15 43 Software Version NOTE The Low Harmonic Drive has two LCPs one for the adjustable frequency drive to the right and one for the active filter to the left Each LCP control...

Page 8: ...ly while the adjustable frequency drive is connected to line power Make sure that the line power supply has been disconnected and that the necessary time has passed before removing motor and line powe...

Page 9: ...use DC current in the protective conductor Where a residual current device RCD is used for extra protection only an RCD of Type B time delayed shall be used on the supply side of this product See also...

Page 10: ...fault temporary overload a fault in the line power supply or lost motor connection may cause a stopped motor to start 2 1 6 Safe Stop Installation To carry out an installation of a Category 0 Stop EN6...

Page 11: ...ality is called Safe Stop Prior to integration and use of Safe Stop in an installation a thorough risk analysis on the installation must be carried out in order to determine whether the Safe Stop func...

Page 12: ...VLT HVAC Low Harmonic Drive Instruction Manual 2 Safety MG 16 A1 22 VLT is a registered Danfoss trademark 2 5 2...

Page 13: ...14 50 RFI filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground Par 14 50 RFI filter on both the drive and the filter must be turned off 2 1 9 Disposal Instruction...

Page 14: ...filter An active filter is a device that actively monitors harmonic distortion levels and injects compensative harmonic current onto the line to cancel out the harmonics Figure 3 1 Basic layout for th...

Page 15: ...tion on a balanced three phased grid The unit is designed to meet IEEE519 recommendations for Isc Il 20 for both uneven and even individual harmonic levels The filter portion of a low harmonic drive h...

Page 16: ...tion B 23 Software release 24 27 Software language 28 A options 29 30 B options 31 32 C0 options MCO 33 34 C1 options 35 C option software 36 37 D options 38 39 To order a VLT Low Harmonic Drive type...

Page 17: ...3 Introduction to the Low Harmonic Drive VLT HVAC Low Harmonic Drive Instruction Manual 3 4 MG 16 A1 22 VLT is a registered Danfoss trademark 3...

Page 18: ...recommendations could result in death or serious injury Mechanical Installation Mechanical mounting Electrical Installation Connection to Line and Protecting Ground Motor connection and cables Fuses...

Page 19: ...maximum current from the adjustable frequency drive If the adjustable frequency drive is without built in fuses ensure that the external fuses are rated correctly 4 2 2 Receiving the Adjustable Frequ...

Page 20: ...method frame sizes D and E The lifting bar must be able to handle the weight of the adjustable frequency drive See Mechanical Dimensions for the weight of the different frame sizes Maximum diameter f...

Page 21: ...fting method frame size F filter section Figure 4 4 Recommended lifting method frame size F drive section 4 How to Install VLT HVAC Low Harmonic Drive Instruction Manual 4 4 MG 16 A1 22 VLT is a regis...

Page 22: ...linth in the final installation location The angle from the top of the drive to the lifting cable should be 60 or greater In addition to the drawing above a spreader bar is an acceptable way to lift t...

Page 23: ...Figure 4 5 Frame size D11 4 2 5 Mechanical Dimensions 4 How to Install VLT HVAC Low Harmonic Drive Instruction Manual 4 6 MG 16 A1 22 VLT is a registered Danfoss trademark 4...

Page 24: ...Figure 4 6 Frame size E7 VLT HVAC Low Harmonic Drive Instruction Manual 4 How to Install MG 16 A1 22 VLT is a registered Danfoss trademark 4 7 4...

Page 25: ...Figure 4 7 Frame size F17 front and side view 4 How to Install VLT HVAC Low Harmonic Drive Instruction Manual 4 8 MG 16 A1 22 VLT is a registered Danfoss trademark 4...

Page 26: ...Figure 4 8 Frame size F17 back view VLT HVAC Low Harmonic Drive Instruction Manual 4 How to Install MG 16 A1 22 VLT is a registered Danfoss trademark 4 9 4...

Page 27: ...315 450 kW at 400 V 380 480 V Shipping Dimensions Height 67 4 in 1712 mm 76 5 in 1942 mm Width 49 7 in 1261 mm 56 7 in 1440 mm Depth 40 in 1016 mm 40 in 1016 mm Drive Dimensions Height 68 9 in 1750 m...

Page 28: ...ensions filter section drive section Height 2324 2324 Width 2578 1569 Depth 1130 1130 Drive Dimensions Height 86 62 in 2200 mm Width 145 7 in 3700 mm Depth 23 62 in 600 mm Max Weight 4410 lbs 2000 kg...

Page 29: ...metal punch for conduits or cable connectors in IP 21 Nema 1 and IP 54 units Lifting bar to lift the unit rod or tube max 25 mm 1 inch able to lift a minimum of 2204 lbs 1000 kg Crane or other liftin...

Page 30: ...e type frame size F17 Wire access Ensure that proper cable access is present including the necessary bending allowance NOTE All cable lugs shoes must mount within the width of the terminal bus bar VLT...

Page 31: ...The filter section will attach to the left side of the drive section 2 Open the rectifier section door and remove the cover shielding the bus bars 130BB435 10 Cover shielding bus bars 3 Apply include...

Page 32: ...n LCL side of filter right most cabinet and remove indicated shields 130BB437 10 Shields to remove 5 Remove indicated inductor module VLT HVAC Low Harmonic Drive Instruction Manual 4 How to Install MG...

Page 33: ...e three line power bus bars included in as a kit with the drive can be attached from the filter section to the rectifier section 130BB439 10 Bus bars connecting to rectifier section of the drive 9 Onc...

Page 34: ...on how to connect control wires see the Electrical Installation chapter 2 Connect terminal 18 on the filter to terminal 29 on the drive 3 Set par 502 Terminal 29 Mode on the drive LCP to 1 Output See...

Page 35: ...er Section shown Figure 4 13 Terminal locations D6 drive Section shown Be aware that the power cables are heavy and hard to bend Give thought to the optimum position of the adjustable frequency drive...

Page 36: ...Terminal Locations Frame size E Give thought to the following terminal positions when designing the cable access Figure 4 14 Terminal locations E3 filter Section shown VLT HVAC Low Harmonic Drive Inst...

Page 37: ...quency drive for ensuring easy installation of the cables Each terminal allows for the use of up to 4 cables with cable lugs or the use of standard box lug Ground is connected to relevant termination...

Page 38: ...minal locations Filter Figure 4 17 Terminal locations Filter left side front and right side view The connector plate is 1 65 in 42 mm below 0 level 1 Ground bar Section shown VLT HVAC Low Harmonic Dri...

Page 39: ...side front and right side view The connector plate is 1 65 in 42 mm below 0 level 1 Load Share Terminal 2 Ground bar 3 Load Share Terminal Section shown 4 How to Install VLT HVAC Low Harmonic Drive I...

Page 40: ...n the bottom and the top of the unit by taking air in and out the back of the unit or by combining the cooling possibilities Back cooling The backchannel air can also be ventilated in and out the back...

Page 41: ...900 m3 h 2884 cfm 6895 m3 h 4060 cfm Table 4 1 Heatsink Air Flow NOTE For the drive section the fan runs for the following reasons 1 AMA 2 DC Hold 3 Pre Mag 4 DC Brake 5 60 of nominal current is excee...

Page 42: ...pressure drop Figure 4 20 D frame Derating vs Pressure Change Drive air flow 450 cfm 765 m3 h Figure 4 21 E frame Derating vs Pressure Change Small Fan P315 Drive air flow 650 cfm 1105 m3 h Figure 4 2...

Page 43: ...Figure 4 23 F frame Derating vs Pressure Change Drive air flow 580 cfm 985 m3 h 4 How to Install VLT HVAC Low Harmonic Drive Instruction Manual 4 26 MG 16 A1 22 VLT is a registered Danfoss trademark 4...

Page 44: ...o ensure the specified protection degree as well as ensuring proper cooling of the unit If the connector plate is not mounted the adjustable frequency drive may trip on Alarm 69 Pwr Card Temp Figure 4...

Page 45: ...plate of the E frame can be mounted from either inside or outside of the enclosure allowing flexibility in the installation process i e if mounted from the bottom the connectors and cables can be mou...

Page 46: ...elow Remove the two front screws Insert the drip shield and replace the screws Torque the screws to 5 6 Nm 50 in lbs NOTE Drip shield is necessary on both filter and drive section Figure 4 26 Install...

Page 47: ...es Disconnect Fuses RFI RFI Fuses RFI Disconnect Fuses D11 176F8443 176F8441 176F8445 176F8449 176F8447 E7 FC 102 202 450 hp 315 kW FC 302 335 hp 250 kW 176F0253 176F0255 176F0257 176F0258 176F0260 FC...

Page 48: ...rganized and labeled to the specifications of the NAMUR standard for drive input and output terminals This requires MCB 112 PTC Thermistor Card and MCB 113 Extended Relay Card RCD Residual Current Dev...

Page 49: ...ors temperature probes LEDs and or other electronic hardware Diagnostics include a dry DC ok contact a green DC ok LED and a red overload LED External Temperature Monitoring Designed for monitoring te...

Page 50: ...ssion specifications shielded armored cables are recommended If a non shielded unarmored cable is used see section Power and Control Wiring for Non shielded Cables See section General Specifications f...

Page 51: ...U1 V1 W1 PE1 Delta connected W2 U2 V2 6 wires out of motor U1 V1 W1 PE1 Star connected U2 V2 W2 U2 V2 and W2 to be interconnected separately 1 Protected Ground Connection NOTE In motors without phase...

Page 52: ...6 AUX Fan 3 Brake option 100 101 102 103 R R L1 L2 L1 L2 81 82 7 Temp Switch 4 Motor 106 104 105 U V W 8 AUX Relay 96 97 98 01 02 03 T1 T2 T3 04 05 06 9 Fan SMPS fuse VLT HVAC Low Harmonic Drive Inst...

Page 53: ...Figure 4 28 Position of ground terminals drive section 4 How to Install VLT HVAC Low Harmonic Drive Instruction Manual 4 36 MG 16 A1 22 VLT is a registered Danfoss trademark 4...

Page 54: ...6 AUX Fan 3 Brake option 100 101 102 103 R R L1 L2 L1 L2 81 82 7 Temp Switch 4 Motor 106 104 105 U V W 8 AUX Relay 96 97 98 01 02 03 T1 T2 T3 04 05 06 9 Fan SMPS fuse VLT HVAC Low Harmonic Drive Instr...

Page 55: ...frame size F17 Section shown 1 Line 2 Bus bars to rectifier section of drive R S T 3 Fuse block L1 L2 L3 4 How to Install VLT HVAC Low Harmonic Drive Instruction Manual 4 38 MG 16 A1 22 VLT is a regis...

Page 56: ...Figure 4 31 Rectifier Cabinet frame size F17 Section shown VLT HVAC Low Harmonic Drive Instruction Manual 4 How to Install MG 16 A1 22 VLT is a registered Danfoss trademark 4 39 4...

Page 57: ...for part numbers 3 30 A Fuse Protected Power Terminals 8 Manual Motor Controller fuses 3 or 6 pieces See fuse tables for part numbers 4 Connection point to filter 9 Line Fuses F1 and F2 frame 3 pieces...

Page 58: ...Figure 4 32 Inverter Cabinet frame size F17 Section shown VLT HVAC Low Harmonic Drive Instruction Manual 4 How to Install MG 16 A1 22 VLT is a registered Danfoss trademark 4 41 4...

Page 59: ...The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance This prevents having different HF voltages for the individual devices and preve...

Page 60: ...rents according to IEC 61800 3 Please also refer to the application note VLT on IT line power MN 90 CX 02 It is important to use isolation monitors that are capable for use together with power electro...

Page 61: ...hree phase asynchronous standard motors can be used with an adjustable frequency drive unit The factory setting is for clockwise rotation with the adjustable frequency drive output connected as follow...

Page 62: ...nals The connection cable to the brake resistor must be shielded Connect the shield by means of cable clamps to the conductive backplate at the adjustable frequency drive and to the metal cabinet of t...

Page 63: ...information see load sharing Instructions MI 50 NX YY Please note that a line power disconnect may not isolate the adjustable frequency drive due to DC link connection 4 6 11 AC line input connection...

Page 64: ...ment capacitors even with the equipment turned off and locked out Failure to run output cables separately could result in death or serious injury Run drive input power motor wiring and control wiring...

Page 65: ...450 380 480 V type gR UL Compliance 380 480 V frame sizes D E and F The fuses below are suitable for use on a circuit capable of delivering 100 000 Arms symmetrical 240 V or 480 V or 500 V or 600 V de...

Page 66: ...P or SPI 6 A 600 V Any listed Class J Dual Ele ment Time Delay 6 A P500 P710 380 480 V 4 0 6 3 A LPJ 10 SP or SPI 10 A 600 V Any listed Class J Dual Ele ment Time Delay 10 A P500 P710 380 480 V 6 3 10...

Page 67: ...P 4 6 17 F Frame Line Power Contactors Frame size Power Voltage Type F P500 P560 380 480 V Eaton XTCE650N22A F P 630 P710 380 480 V Eaton XTCEC14P22B 4 6 18 Motor Insulation For motor cable lengths th...

Page 68: ...grounding impedance of the machine This can be difficult for pumps Make a direct ground connection between the motor and load motor 3 Apply conductive lubrication 4 Try to ensure the line voltage is b...

Page 69: ...ss to Control Terminals All terminals to the control cables are located beneath the LCP both filter and drive LCP They are accessed by opening the door of the unit 4 How to Install VLT HVAC Low Harmon...

Page 70: ...3 Insert the cable in the adjacent circular hole 4 Remove the screwdriver The cable is now mounted in the terminal To remove the cable from the terminal 1 Insert a screwdriver1 in the square hole 2 Pu...

Page 71: ...ol card right LCP not the filter 4 7 1 Start Stop Terminal 18 par 5 10 Terminal 18 Digital Input 8 Start Terminal 27 par 5 12 Terminal 27 Digital Input 0 No operation De fault coast inverse Terminal 3...

Page 72: ...own Terminal 18 par 5 10 Terminal 18 Digital Input Start 9 de fault Terminal 27 par 5 12 Terminal 27 Digital Input Freeze refer ence 19 Terminal 29 par 5 13 Terminal 29 Digital Input Speed up 21 Termi...

Page 73: ...input 53 default Terminal 53 Low Voltage 0 Volt Terminal 53 High Voltage 10 Volt Terminal 53 Low Ref Feedback 0 RPM Terminal 53 High Ref Feedback 1 500 RPM Switch S201 OFF U 4 How to Install VLT HVAC...

Page 74: ...llation in the adjustable frequency drive Design Guide See also sections Safe Stop and Safe Stop Installation In rare cases very long control cables and analog signals may depending on installation re...

Page 75: ...cifications shielded armored cables are recommended If a non shielded unarmored cable is used see section Power and Control Wiring for Non shielded Cables If non shielded control cables are used it is...

Page 76: ...ctrical terminals in section Electrical Installation Default setting S201 A53 OFF voltage input S202 A54 OFF voltage input S801 Bus termination OFF NOTE When changing the function of S201 S202 or S801...

Page 77: ...asures the values from the motor model equivalent diagram 1 Connect terminal 37 to terminal 12 if terminal 37 is available 2 Connect terminal 27 to terminal 12 or set par E 03 Terminal 27 Digital Inpu...

Page 78: ...ervice make sure to mention the number and alarm description NOTE Unsuccessful AMA is often caused by incorrectly registered motor nameplate data or a too big difference between the motor power size a...

Page 79: ...s in 4 10 2 Parallel Connection of Motors The adjustable frequency drive can control several parallel connected motors The total current consumption of the motors must not exceed the rated output curr...

Page 80: ...is set to the rated motor current see motor nameplate For thermal motor protection it is also possible to use the MCB 112 PTC thermistor card option This card provides an ATEX certificate to protect m...

Page 81: ...4 How to Install VLT HVAC Low Harmonic Drive Instruction Manual 4 64 MG 16 A1 22 VLT is a registered Danfoss trademark 4...

Page 82: ...in auto mode i e the Auto On button must be pressed on the filter LCP The following instructions are valid for the GLCP LCP 102 The GLCP is divided into four functional groups 1 Graphical display wit...

Page 83: ...In the case of an alarm warning the warning is shown instead of the variables It is possible to toggle between three status read out displays by pressing the Status key Operating variables with differ...

Page 84: ...his figure In the example Speed Motor current Motor power and Frequency are selected as variables in the first and second lines 1 1 1 2 and 1 3 are shown in small size 2 is shown in large size Status...

Page 85: ...The Quick Menu consists of Q1 My Personal Menu Q2 Quick Set up Q3 Function Setups drive LCP only Q5 Changes Made Q6 Loggings The Function set up provides quick and easy access to all parameters requi...

Page 86: ...the different choices available in Quick Menu Main Menu and Alarm Log Use the keys to move the cursor OK is used for choosing a parameter marked by the cursor and for enabling the change of a paramete...

Page 87: ...nputs has higher priority than the control keys Hand on Auto on Reset is used for resetting the adjustable frequency drive or filter after an alarm trip The key can be Enabled 1 or Disabled 0 via par...

Page 88: ...ontally Figure 5 2 Display example Use the up down navigation keys to change the data value The up key increases the data value while the down key reduces it Place the cursor on the value to be saved...

Page 89: ...s complete it is recommended to store backup the parameter settings in the GLCP or on a PC via MCT 10 Set up Software Tool Stop the motor before performing any of these operations Data storage in LCP...

Page 90: ...rs to par 15 05 Overvolts Par 15 20 Historic Log Event to par 15 22 Historic Log Time Par 15 30 Fault Log Error Code to par 15 32 Fault Log Time NOTE Parameters selected in par 0 25 My Personal Menu w...

Page 91: ...For more information see the paragraph Switches S201 S202 and S801 5 1 11 How to connect a PC to the adjustable frequency drive To control or program the adjustable frequency drive and the filter part...

Page 92: ...ne Saving settings for all adjustable frequency drives Replacing an adjustable frequency drive in a network Simple and accurate documentation of adjustable frequency drive settings after commissioning...

Page 93: ...cluded in the software package MCT Set up 10 Software Setting parameters Copy to and from adjustable frequency drives Documentation and print out of parameter settings incl diagrams Ext user interface...

Page 94: ...eals are adequately lubricated at all times avoid cavitation and ensure adequate head is produced at all times to create flow torque and current limits to protect the pump fan or compressor driven by...

Page 95: ...ed in this parameter group These parameters can be particularly useful during com missioning when interfacing with a BMS via a high level interface 18 Info Readouts Read only parameters which display...

Page 96: ...quick menu is used primarily for commissioning the unit at start up by providing the parameters necessary to start operation The main menu provides access to all the parameters for detailed applicatio...

Page 97: ...wed It is possible to store up to 120 samples in the memory for later reference Quick Set up Efficient Parameter Set up for VLT HVAC Drive Applications The parameters can easily be set up for the vast...

Page 98: ...RPM Par 4 14 Motor Speed High Limit Hz Hz Par 3 19 Jog Speed RPM RPM Par 3 11 Jog Speed Hz Hz Par 5 12 Terminal 27 Digital Input Par 5 40 Function Relay Table 6 2 Quick Set up parameters The display...

Page 99: ...h Part of Language package 1 5 Italiano Part of Language package 1 Svenska Part of Language package 1 7 Nederlands Part of Language package 1 Chinese Part of Language package 2 Suomi Part of Language...

Page 100: ...ing Depending on the choices made in par 0 03 Regional Settings either par 1 20 Motor Power kW or par 1 21 Motor Power HP is made invisible 1 22 Motor Voltage Range Function Application dependent Appl...

Page 101: ...ps the motor and resets par 1 28 Motor Rotation Check If motor rotation direction is incorrect two motor phase cables should be interchanged IMPORTANT Line power must be removed before disconnecting m...

Page 102: ...of the motor shaft The Speed Low Limit must not exceed the setting in par 4 14 Motor Speed High Limit Hz 4 13 Motor Speed High Limit RPM Range Function Application dependent Application dependant Ent...

Page 103: ...ed the setting in par 4 13 Motor Speed High Limit RPM 3 11 Jog Speed Hz Range Function Application dependent Application dependant The jog speed is a fixed output speed at which the adjustable frequen...

Page 104: ...Step 2 Press the Quick Menus button Quick Menus choices appear Figure 6 4 Step 3 Use the up down navigation keys to scroll down to Function set ups Press OK Figure 6 5 Step 4 Function set ups choices...

Page 105: ...r 4 53 Warning Speed High Par 0 76 DST Summertime Start Par 0 24 Display Line 3 Large Par 0 77 DST Summertime End Par 0 37 Display Text 1 Par 0 38 Display Text 2 Par 0 39 Display Text 3 Q3 2 Open loop...

Page 106: ...Par 6 00 Live Zero Timeout Time Par 6 10 Terminal 53 Low Voltage Par 20 94 PID Integral Time Par 6 01 Live Zero Timeout Function Par 6 11 Terminal 53 High Voltage Par 20 70 Closed loop Type Par 20 81...

Page 107: ...n Par 22 81 Square linear Curve Approximation Par 2 16 AC Brake Max Current Par 22 82 Work Point Calculation Par 2 17 Over voltage Control Par 22 83 Speed at No Flow RPM Par 1 73 Flying Start Par 22 8...

Page 108: ...mum energy efficient speed control of centrifugal pumps and fans Provides a voltage which is optimized for a squared torque load characteristic of the motor but in addition the AEO feature will adapt...

Page 109: ...tion at Stop is active in the delay period Enter the time delay required before commencing acceleration 1 73 Flying Start Option Function This function makes it possible to catch a motor that is spinn...

Page 110: ...a lower load at lower speed due to less cooling from the fan incorporated in the motor 0 No protection If the motor is continuously overloaded and no warning or trip of adjustable frequency drive is...

Page 111: ...r 2 cannot be selected if the analog input is already in use as a reference source selected in par 3 15 Reference 1 Source par 3 16 Reference 2 Source or When using MCB112 choice 0 None must always be...

Page 112: ...s only active in adjustable frequency drives with an integral dynamic brake 2 AC brake AC Brake will only work in Compressor Torque mode in par 1 03 Torque Characteristics 2 17 Over voltage Control Op...

Page 113: ...15 Reference 1 Source Option Function Select the reference input to be used for the first reference signal Par 3 15 Reference 1 Source par 3 16 Reference 2 Source and par 3 17 Reference 3 Source defi...

Page 114: ...ction Option Function Selects the motor speed direction required Use this parameter to prevent unwanted reversing 0 Clockwise Only operation in a clockwise direction will be allowed 2 Both directions...

Page 115: ...upper feedback limit When the feedback exceeds this limit the display reads Feedb High The signal outputs can be programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or 0...

Page 116: ...Preset ref bit 2 18 All Freeze reference 19 All Freeze output 20 All Speed up 21 All Slow 22 All Set up select bit 0 23 All Set up select bit 1 24 All Pulse input 32 terminal 29 33 Ramp bit 0 34 All...

Page 117: ...3 Digital Input Option Function 0 No Operation Same options and functions as par 5 1 Digital Inputs 5 40 Function Relay Array 8 Relay 1 0 Relay 2 1 Option MCB 105 Relay 7 6 Relay 8 7 and Relay 9 8 Sel...

Page 118: ...Live Zero Timeout Function will be acti vated if the input signal on terminal 53 or 54 is below 50 of the value in par 6 10 Terminal 53 Low Voltage par 6 12 Terminal 53 Low Current par 6 20 Terminal 5...

Page 119: ...he analog input scaling value that corresponds to the low voltage low current set in par 6 10 Terminal 53 Low Voltage and par 6 12 Terminal 53 Low Current 6 15 Terminal 53 High Ref Feedb Value Range F...

Page 120: ...ue set in par 6 20 Terminal 54 Low Voltage and par 6 22 Terminal 54 Low Current 6 25 Terminal 54 High Ref Feedb Value Range Function 100 000 999999 999 999999 999 Enter the analog input scaling value...

Page 121: ...20 0 100 Hz 131 Reference 4 20mA Minimum Reference Maximum Reference 132 Feedback 4 20mA 200 to 200 of par 20 14 Maximum Reference Feedb 133 Motor cur 4 20mA 0 Inverter Max Current par 16 37 Inv Max...

Page 122: ...to 0 Output signal 20 mA is needed at 50 Hz 50 of range set par 6 52 Terminal 42 Output Max Scale to 50 EXAMPLE 2 Variable FEEDBACK range 200 to 200 Range needed for output 0 100 Output signal 0 or 4...

Page 123: ...help to reduce acoustic noise from the motor NOTE The output frequency value of the adjustable frequency drive must never exceed 1 10 of the switching frequency When the motor is running adjust the sw...

Page 124: ...e PID controller 20 01 Feedback 1 Conversion Option Function This parameter allows a conversion function to be applied to Feedback 1 0 Linear Linear 0 has no effect on the feedback 1 Square root Squar...

Page 125: ...2 Analog input 54 3 Pulse input 29 4 Pulse input 33 7 Analog input X30 11 8 Analog input X30 12 9 Analog Input X42 1 10 Analog Input X42 3 11 Analog Input X42 5 100 Bus feedback 1 101 Bus feedback 2...

Page 126: ...int reference 1 Difference Difference 1 sets up the PID controller to use the difference between Feedback 1 and Feedback 2 as the feedback Feedback 3 will not be used with this selection Only Setpoint...

Page 127: ...to No Function in par 20 00 Feedback 1 Source par 20 03 Feedback 2 Source or par 20 06 Feedback 3 Source Note that each setpoint reference will be the sum of its respective parameter value par 20 21 S...

Page 128: ...ssumed to be the same The minimum pressure required is the same for all VAV boxes This control method can be set up by setting par 20 20 Feedback Function to option 3 Minimum and entering the desired...

Page 129: ...when the feedback is greater than the setpoint reference This is common for pressure controlled supply fan and pump applications 1 Inverse Inverse 1 causes the adjustable frequency drive s output freq...

Page 130: ...tor operates with a speed as set in par 4 11 Motor Speed Low Limit RPM or par 4 12 Motor Speed Low Limit Hz 22 23 No Flow Function Common actions for Low Power Detection and Low Speed Detection Indivi...

Page 131: ...n par 22 26 Dry Pump Function is set to 2 Alarm Doing so will cause the drive to continuously cycle between running and stopping when a dry pump condition is detected NOTE If the drive is equipped wit...

Page 132: ...on 10 0 100 Sets the broken belt torque as a percentage of the rated motor torque 22 62 Broken Belt Delay Range Function 10 s 0 600 s Sets the time for which the broken belt conditions must be active...

Page 133: ...f the programming mode In main menu mode the parameters are divided into groups The first digit of the parameter number from the left indicates the parameter group number All parameters can be changed...

Page 134: ...15 Drive Information 16 Data Readouts 18 Data Readouts 2 20 Drive Closed loop 21 Ext Closed loop 22 Application Functions 23 Time based Functions 24 Fire Mode 25 Cascade Controller 26 Analog I O Opti...

Page 135: ...up for configuring special functions 15 Unit Information Parameter group containing active filter information such as operating data hardware configuration and software versions 16 Data Readouts Param...

Page 136: ...e section Parameter Lists at the back of this manual 0 xx Operation Display 10 xx CAN Fieldbus 1 xx Load Motor 11 xx LonWorks 2 xx Brakes 13 xx Smart Logic Controller 3 xx Reference Ramps 14 xx Specia...

Page 137: ...t 2 0 N A 1 set up TRUE 0 VisStr 25 0 39 Display Text 3 0 N A 1 set up TRUE 0 VisStr 25 0 4 LCP Keypad 0 40 Hand on Key on LCP 1 Enabled All set ups TRUE Uint8 0 41 Off Key on LCP 1 Enabled All set up...

Page 138: ...pressionLimit All set ups TRUE 1 Uint16 1 58 Flystart Test Pulses Current 30 All set ups FALSE 0 Uint16 1 59 Flystart Test Pulses Frequency 200 All set ups FALSE 0 Uint16 1 6 Load Depend Settg 1 60 Lo...

Page 139: ...Reference 0 00 All set ups TRUE 2 Int16 3 11 Jog Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 3 13 Reference Site 0 Linked to Hand Auto All set ups TRUE Uint8 3 14 Preset Relative Reference 0 0...

Page 140: ...32 4 51 Warning Current High ImaxVLT P1637 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeedHighLimit P413 All set ups TRUE 67 Uint1...

Page 141: ...cy 100 Hz All set ups TRUE 0 Uint32 5 51 Term 29 High Frequency 100 Hz All set ups TRUE 0 Uint32 5 52 Term 29 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 5 53 Term 29 High Ref Feedb Value 1...

Page 142: ...1 6 30 Terminal X30 11 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 31 Terminal X30 11 High Voltage 10 00 V All set ups TRUE 2 Int16 6 34 Term X30 11 Low Ref Feedb Value 0 000 N A All set ups TRUE 3...

Page 143: ...nt16 8 43 PCD read configuration ExpressionLimit All set ups TRUE Uint16 8 5 Digital Bus 8 50 Coasting Select 3 Logic OR All set ups TRUE Uint8 8 52 DC Brake Select 3 Logic OR All set ups TRUE Uint8 8...

Page 144: ...t ups FALSE 0 Uint16 9 91 Changed Parameters 2 0 N A All set ups FALSE 0 Uint16 9 92 Changed Parameters 3 0 N A All set ups FALSE 0 Uint16 9 93 Changed Parameters 4 0 N A All set ups FALSE 0 Uint16 9...

Page 145: ...Start Event null 2 set ups TRUE Uint8 13 02 Stop Event null 2 set ups TRUE Uint8 13 03 Reset SLC 0 Do not reset SLC All set ups TRUE Uint8 13 1 Comparators 13 10 Comparator Operand null 2 set ups TRU...

Page 146: ...rvice Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Cont Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Contr Integration Time 0 020 s All set ups F...

Page 147: ...A All set ups FALSE 0 VisStr 20 15 43 Software Version 0 N A All set ups FALSE 0 VisStr 5 15 44 Ordered Typecode String 0 N A All set ups FALSE 0 VisStr 40 15 45 Actual Typecode String 0 N A All set...

Page 148: ...ll set ups FALSE 3 Int32 16 53 Digi Pot Reference 0 00 N A All set ups FALSE 2 Int16 16 54 Feedback 1 Unit 0 000 ProcessCtrlUnit All set ups FALSE 3 Int32 16 55 Feedback 2 Unit 0 000 ProcessCtrlUnit A...

Page 149: ...t All set ups FALSE 3 Int32 6 3 18 20 FC Closed loop Par No Parameter description Default value SR Size related 4 set up Change dur ing operation Conver sion index Type 18 0 Maintenance Log 18 00 Main...

Page 150: ...ExtPID2Unit All set ups TRUE 3 Int32 21 33 Ext 2 Reference Source 0 No function All set ups TRUE Uint8 21 34 Ext 2 Feedback Source 0 No function All set ups TRUE Uint8 21 35 Ext 2 Setpoint 0 000 ExtP...

Page 151: ...ups TRUE 1 Uint16 22 44 Wake up Ref FB Difference 10 All set ups TRUE 0 Int8 22 45 Setpoint Boost 0 All set ups TRUE 0 Int8 22 46 Maximum Boost Time 60 s All set ups TRUE 0 Uint16 22 5 End of Curve 2...

Page 152: ...nance Text 0 N A 1 set up TRUE 0 VisStr 20 23 5 Energy Log 23 50 Energy Log Resolution 5 Last 24 Hours 2 set ups TRUE Uint8 23 51 Period Start ExpressionLimit 2 set ups TRUE 0 TimeOfDay 23 53 Energy L...

Page 153: ...ve Bypass 24 10 Drive Bypass Function 0 Disabled 2 set ups TRUE Uint8 24 11 Drive Bypass Delay Time 0 s 2 set ups TRUE 0 Uint16 24 9 Multi Motor Funct 24 90 Missing Motor Function 0 Off All set ups TR...

Page 154: ...xpressionLimit All set ups TRUE 0 Uint8 25 44 Staging Speed RPM 0 RPM All set ups TRUE 67 Uint16 25 45 Staging Speed Hz 0 0 Hz All set ups TRUE 1 Uint16 25 46 De staging Speed RPM 0 RPM All set ups TR...

Page 155: ...16 26 31 Terminal X42 5 High Voltage 10 00 V All set ups TRUE 2 Int16 26 34 Term X42 5 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 26 35 Term X42 5 High Ref Feedb Value 100 000 N A All set...

Page 156: ...ay Line 1 3 Small 30120 All set ups TRUE Uint16 0 23 Display Line 2 Large 30100 All set ups TRUE Uint16 0 24 Display Line 3 Large 30121 All set ups TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1...

Page 157: ...nal X46 13 Digital Input 0 No operation All set ups TRUE Uint8 5 3 Digital Outputs 5 30 Terminal 27 Digital Output 0 No operation All set ups TRUE Uint8 5 31 Terminal 29 Digital Output 0 No operation...

Page 158: ...0 Normal operation All set ups TRUE Uint8 14 23 Typecode Setting null 2 set ups FALSE Uint8 14 28 Production Settings 0 No action All set ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 In...

Page 159: ...r 40 15 45 Actual Typecode String 0 N A All set ups FALSE 0 VisStr 40 15 46 Unit Ordering No 0 N A All set ups FALSE 0 VisStr 8 15 47 Power Card Ordering No 0 N A All set ups FALSE 0 VisStr 8 15 48 LC...

Page 160: ...ups FALSE 0 Uint32 16 92 Warning Word 0 N A All set ups FALSE 0 Uint32 16 93 Warning Word 2 0 N A All set ups FALSE 0 Uint32 16 94 Ext Status Word 0 N A All set ups FALSE 0 Uint32 6 4 7 AF Settings 30...

Page 161: ...l set ups TRUE 1 Uint16 301 12 Power Factor 0 00 N A All set ups TRUE 2 Uint16 301 13 Cos phi 0 00 N A All set ups TRUE 2 Int16 301 14 Leftover Currents 0 0 A All set ups TRUE 1 Uint32 301 2 Line Powe...

Page 162: ...good common installation practice Low impedance ground connection of the shield at every node is very important also at high frequencies This can be achieved by connecting a large surface of the shie...

Page 163: ...board of the adjustable frequency drive 2 Connect the cable screen to the cable clamps NOTE Shielded twisted pair cables are recommended in or der to reduce noise between conductors Figure 7 1 Networ...

Page 164: ...e ground connection must be observed The RS 485 communication cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise from one cable to another Normally...

Page 165: ...rred to another node single master system The physical layer is RS 485 thus utilizing the RS 485 port built into the adjustable frequency drive The adjustable frequency protocol supports different mes...

Page 166: ...llows The message is completed by a data control byte BCC 7 4 3 Message Length LGE The message length is the number of data bytes plus the address byte ADR and the data control byte BCC The length of...

Page 167: ...message types and the type applies for both control messages mas ter slave and response messages slave master The three types of message are Process block PCD The PCD is made up of a data block of fou...

Page 168: ...Write parameter value in RAM and EEPROM double word 1 1 1 0 Write parameter value in RAM and EEPROM word 1 1 1 1 Read write text Response slave master Bit no Response 15 14 13 12 0 0 0 0 No response 0...

Page 169: ...write write the new value in the PWE block and send from the master to the slave When a slave responds to a parameter request read command the present parameter value in the PWE block is transferred...

Page 170: ...onversion factor of 0 1 To preset the minimum frequency to 10 Hz transfer the value 100 A conversion factor of 0 1 means that the value transferred is multiplied by 0 1 The value 100 is thus perceived...

Page 171: ...9E in hexadecimal The response from the slave to the master will be 7 5 2 Reading a Parameter Value Read the value in par 3 41 Ramp 1 Ramp up Time PKE 1155 Hex Read parameter value in par 3 41 Ramp 1...

Page 172: ...or each parameter can be seen in the section on factory settings Since a parameter value can only be transferred as a whole number a conversion factor must be used to transfer decimals Please refer to...

Page 173: ...7 RS 485 Installation and Set up VLT HVAC Low Harmonic Drive Instruction Manual 7 12 MG 16 A1 22 VLT is a registered Danfoss trademark 7...

Page 174: ...rting torque Constant torque maximum 110 for 1 min Starting torque maximum 135 up to 0 5 sec Overload torque Constant torque maximum 110 for 1 min Percentage relates to the nominal torque of the adjus...

Page 175: ...nputs Programmable pulse inputs 2 Terminal number pulse 29 33 Max frequency at terminal 29 33 110 kHz push pull driven Max frequency at terminal 29 33 5 kHz open collector Min frequency at terminal 29...

Page 176: ...V AC 2 A Max terminal load AC 15 1 Inductive load cos 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 1 2 NO 1 3 NC Resistive load 60 V DC 1A Max terminal load DC 13 1 Inductive load 24 V DC 0 1A Rela...

Page 177: ...4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 See section on special conditions Control card performance Scan interval 5 ms Control card USB serial communication USB standard 1 1 Full speed USB plug USB...

Page 178: ...us at 460 480 V A 291 348 427 Max cable size line power motor brake and load share mm2 AWG2 2 x 185 2 x 300 mcm 2 x 185 2 x 300 mcm 2 x 185 2 x 300 mcm Max external pre fuses A 1 400 500 630 Estimated...

Page 179: ...able size line power motor and load share mm2 AWG2 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake mm2 AWG2 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350...

Page 180: ...or F3 F4 963 1054 1093 1230 Max Panel Options Losses 400 Weight enclosure IP21 IP 54 kg 2009 Weight Drive section kg 1004 Weight Filter section kg 1005 Efficiency4 0 96 Output frequency 0 600 Hz Heats...

Page 181: ...Overload 60 seconds in 10 min Response time ms 0 5 Settling time reactive current control ms 40 Settling time harmonic current control filtering ms 20 Overshoot reactive current control 20 Overshoot...

Page 182: ...d to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked offe...

Page 183: ...X X X 4 58 31 Motor phase V missing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Inrush fault X X 34 Fieldbus communication fault X X 35 Out of frequency ranges X X 36 Mains failure X X 37 Phase...

Page 184: ...p X X X 245 Heatsink sensor X X 246 Pwr card sup X X 247 Pwr card temp X X 248 Illegal PS config X X 250 New spare parts X 251 New Type Code X X Table 9 2 Alarm Warning code list X Dependent on parame...

Page 185: ...8 AMA Not OK No Motor OVC Active 16 00010000 65536 Live Zero Error Live Zero Error 17 00020000 131072 Internal Fault 10V low 18 00040000 262144 Brake Overload Brake Overload 19 00080000 524288 U phase...

Page 186: ...nk voltage low The intermediate circuit voltage DC is lower than the low voltage warn ing limit The limit is dependent on the drive voltage rating The adjust able frequency drive is still active WARNI...

Page 187: ...motor data in parameters 1 20 through 1 25 ALARM 14 Ground fault There is a discharge from the output phases to ground either in the cable between the adjustable frequency drive and the motor or in t...

Page 188: ...warning could also occur should the brake resistor overheat Terminal 104 to 106 are available as brake resistor Klixon inputs see section Brake Resistor Temperature Switch WARNING ALARM 28 Brake chec...

Page 189: ...not read any data from power EEPROM 2305 Missing SW version from power unit 2314 Missing power unit data from power unit 2315 Missing SW version from power unit 2316 Missing io_statepage from power un...

Page 190: ...ctual DC link voltage WARNING ALARM TRIP 65 Control card overtemperature Control card overtemperature The cutout temperature of the control card is 176 F 80 C WARNING 66 Heatsink temperature low This...

Page 191: ...iddle inverter module in F2 or F4 drive 2 right inverter module in F1 or F3 drive 3 right inverter module in F2 or F4 drive 5 rectifier module ALARM 244 Heatsink temperature This alarm is only for F F...

Page 192: ...e EEPROM Se lect the correct type code in par SP 23 Typecode Setting according to the label on the unit Remember to select Save to EEPROM to complete ALARM 251 New type code The adjustable frequency d...

Page 193: ...14 20 Reset Mode in the VLT Active Filter AAF 005 Manual NOTE After a manual reset using the RESET button on the LCP the AUTO ON or HAND ON button must be pressed to restart the unit If an alarm canno...

Page 194: ...Setup X 79 Ill PS config X X 80 Drive Initialized to Default Value X 244 Heatsink temp X X X 245 Heatsink sensor X X 246 Pwr card supply X X 247 Pwr card temp X X 248 Illegal PS config X X 250 New sp...

Page 195: ...DC Overcurrent DC Overcurrent Password Protection 19 00080000 524288 Resistor temp Resistor temp Reserved 20 00100000 1048576 L Pwr Grnd Fa L Pwr Grnd Fa Reserved 21 00200000 2097152 Switch Freq Limi...

Page 196: ...nk temp The maximum temperature of the heatsink has been exceeded The tem perature fault will not be reset until the temperature falls below a defined heatsink temperature ALARM 33 Inrush fault Check...

Page 197: ...fective ALARM 250 New spare part The power or switch mode power supply has been exchanged The ad justable frequency drive type code must be restored in the EEPROM Se lect the correct type code in par...

Page 198: ...Polarity Error The Auto CT function could not determine the correct polarity of the CTs ALARM 318 CT Ratio Error The Auto CT function could not determine the correct primary rating of the CTs VLT HVA...

Page 199: ...9 Troubleshooting VLT HVAC Low Harmonic Drive Instruction Manual 9 18 MG 16 A1 22 VLT is a registered Danfoss trademark 9...

Page 200: ...t Torque 22 61 6 39 C Cable Lengths And Cross sections 8 1 Cable length And Cross section 4 33 Cabling 4 33 Changes Made 6 4 Changing A Group Of Numeric Data Values 5 7 Changing A Text Value 5 7 Chang...

Page 201: ...Messages 9 5 Fc Information 6 66 Feedback 1 Conversion 20 01 6 31 Feedback 1 Source 20 00 6 31 Feedback 2 Conversion 20 04 6 32 Feedback 2 Source 20 03 6 32 Feedback 3 Conversion 20 07 6 33 Feedback 3...

Page 202: ...Function 6 01 6 25 Live Zero Timeout Time 6 00 6 25 Load Sharing 4 46 Loggings 6 4 Low Power Detection 22 21 6 37 Low Speed Detection 22 22 6 37 M Main Menu 6 3 Main Menu Mode 5 4 Main Menu Mode 6 40...

Page 203: ...ion 6 41 Parameter Set up 6 1 Parameter Values 7 11 Pc Software Tools 5 11 Pid Integral Time 20 94 6 37 Pid Normal Inverse Control 20 81 6 36 Pid Proportional Gain 20 93 6 36 Planning The Installation...

Page 204: ...g Frequency 14 01 6 30 Switching Frequency 4 34 T Terminal 27 Mode 5 01 6 22 Terminal 29 Mode 5 02 6 22 Terminal 42 Output 6 50 6 28 Terminal 42 Output Max Scale 6 52 6 29 Terminal 42 Output Min Scale...

Page 205: ...ake up Speed Rpm 22 42 6 38 Warning Against Unintended Start 2 1 Warning Feedback High 4 57 6 22 Warning Feedback Low 4 56 6 22 Warning Speed High 4 53 6 21 Wire Access 4 13 Index VLT HVAC Low Harmoni...

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