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LAUNCH                                                                                                                CNC-603A Injector Cleaner & Tester User Manual 

22 

S/N 

Material 

Code

 

Material Name

 

S/N 

Material 

Code

 

Material Name

 

45 

104130432 

Rubber pad 

55 

104020120 

CNC-603A Fuel filling 

funnel 

46 

103203721 

CNC-603A Fuel pump 

bracket 

56 

104020121 

CNC-603A Fuel filling 

plastic cover 

47 

102990030 

JJDB-6 Fuel pump 

57 

104012126 

PG21 Water-proof cable 

connector 

48 

103011224 

Cross recessed pan head 

tapping screw, 

GB/T846-1985 ST4.2*9.6 

58 

103100356 

Self-locking quick insertion 

trachea quick connector , 

Model PP30 

49 

103100365 

CNC-603A Fuel pressure 

gauge copper pipe 

59 

103250019 

CNC-601/801A, 

Supporting screw 

50 

103203722 

CNC-603A Fuel pump 

cover 

60 

103230403 

CNC-603A Upper pressing 

plate 

51 

102240040 

Miniature direct acting 

solenoid valve 

61 

103011210 

Hex socket head cap 

screw, 

GB/T70.1-2000,M5*20 

52 

103240285 

Pagoda connector,G1/4 

62 

103250014 

CNC-601/801A, Fuel 

direct discharge connector 

53 

103011216 

Cross recessed pan head 

screw with pad, 

GB/T9074.5-2004,M4*8 

63 

103230405 

CNC-603A Fuel distributor 

54 

103203714 

CNC-603A Middle wall 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for CNC-603A

Page 1: ...al is to illustrate how to use the device with the ownership of the registered trademarks belonging to the owners The device is intended for the use of professional technicians or maintenance and repa...

Page 2: ...the body should be kept away from the operating parts of the equipment To prevent electric shocks do you touch the operating equipment in wet areas or operate it in the rain Please operate the device...

Page 3: ...parations 5 4 2 Cleaning and Testing Sequences 5 4 3 Cleanup after Operation 6 V OPERATION PROCESSES 7 5 1 Uniformity Sprayability Test 7 5 2 Leakage Test 8 5 3 Injecting Flow Test 9 5 4 Auto Test 9 5...

Page 4: ...o perform ultrasonic cleaning on multiple injectors at the same time removing carbon deposits on injectors completely On Vehicle Cleaning Coming with a variety of disassembly free cleaning connectors...

Page 5: ...njector Cleaner Tester User Manual 2 Timing Range 1 9999s Pulse Width Range 0 5 25ms step 0 1ms Operating Volume 3000ml Packing Dimension 458mm 433mm 537mm Main Unit Dimension 396mm 380mm 446mm Net We...

Page 6: ...e illustrations in this manual and the actual product The actual product prevails 2 2 Control Panel The control panel is shown in Figure 2 2 Figure 2 2 Diagram of control panel Figure 2 1 Schematic di...

Page 7: ...k if the packaging machine accessory box user manual power cord and etc are complete Figure 3 1 1 Fuel distributor assembly 2 Observation window tube 3 Ultrasonic cleaner 4 Rotary knob 5 Power outlet...

Page 8: ...the fuel filling port as shown in Figure 4 1 3 Turn on the power switch on the right side of the main unit enter the main interface and press Drain button to drain fuel 4 Repeat Step 2 and 3 observe...

Page 9: ...aning and testing a cleanup should be done which includes Press Drain button on the control panel to drain test solution to a fuel container Switch off the power switch and unplug the power plug Take...

Page 10: ...sembly in the oil filler hole of the upper cover and tighten the compression screws on both sides evenly The installation diagram is shown in Figure 5 1 4 Connect the pulse signal line of the injector...

Page 11: ...will stop automatically after completion of the cleaning Figure 5 5 1 Fuel distributor compression screw 2 Fuel distributor assembly 3 Connector 4 Injector 5 2 Leakage Test Leakage test is to detect t...

Page 12: ...usted via Pressurization and Depressurization buttons as shown in Figure 5 7 Figure 5 7 3 The system will stop automatically after completion of test 5 4 Auto Test Auto test includes the afore mention...

Page 13: ...adjusted via Pressurization and Depressurization buttons Automatic cleaning and draining is shown in the following figures 4 The system will stop automatically after completion of test Flow Chart of A...

Page 14: ...r 30s Observe for 30s Drain for 30s RMP 6000rmp pulse width 3ms counts 2500 Observe for 30s Drain for 30s End Observe injection angle and degree of atomization Observe blockage and dripple normal inje...

Page 15: ...cket in the cleaning tank 2 Add an appropriate amount of cleaning agent into the ultrasonic cleaning machine generally the level of Start the device and adjust the pressure to an appropriate value Spe...

Page 16: ...tors inlet and outlet ports inlet and outlet hoses throttle and combustion chamber So the fuel supply system combustion chamber and injectors of the engine must be cleaned on a timely basis On vehicle...

Page 17: ...ice See Figure 5 14 2 Connect the two other disconnected ends A D with a proper hose or remove the fuel pump fuse or disconnect the power cable of engine fuel pump Figure 5 14 Line Connection 1 1 CNC...

Page 18: ...about 2 3 minutes After the running has stopped drain the test solution from fuel tank and dispose the drained liquid according to relevant regulations 3 Clean up the site and tidy up the washing mac...

Page 19: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 16 information of the current software version as shown in Figure 5 19 Figure 5 18 Figure 5 19...

Page 20: ...cable being replaced with another one the level of the power cord should be higher than or equal to that of the original power line 6 2 Common Quick Wear Parts and Consumables 1 Selection and Replacem...

Page 21: ...ulties for formal maintenance When the device is powered on the electrical system inside the machine contains factors that can cause danger Careless operations can result in personal injury accidents...

Page 22: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 19 VII Commissioning and Main Parts 7 1 Schematic Diagram and Parts List of Whole Structure Figure 7 1...

Page 23: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 20 Figure 7 2...

Page 24: ...eth lock washer GB T862 1 1987 6 32 103250007 CNC 601 801A Knurled nut 11 105022454 CNC 603A External threading pagoda connector G1 8 6mm 33 103230107 CNC 601 801A Backflushing adjusting stud 2 12 103...

Page 25: ...T4 2 9 6 58 103100356 Self locking quick insertion trachea quick connector Model PP30 49 103100365 CNC 603A Fuel pressure gauge copper pipe 59 103250019 CNC 601 801A Supporting screw 50 103203722 CNC...

Page 26: ...3 04 Camry 3 0 2 65 3 04 Land Cruiser 3 0 Corolla 2 7 3 1 Honda Accord 2 0 2 2 2 85 Civic 1 5L 2 55 2 85 Legend 3 2L 2 7 3 04 Nissan Nissan 2 5 Maxima 2 5 300EX 2 06 2 55 Mitsubishi V63000 3 5 Mazda...

Page 27: ...olet LuminaAPV 2 3 3 0 Chevrolet Corsica 2 5 3 0 Ford Tempo 2 3L 2 8 Lincoln TownCar 2 06 3 08 Chrysler Beijing Cherokee 213 2 73 Dodge 3 3L Sanxing Dodge 3 37 Hyundai Sonata 265 2 75 DAEWOO Daewoo 2...

Page 28: ...has the authority to make any confirmations reminders or promises related to the company s products Disclaimer Statement The above warranty can substitute warranties in any other forms Order Notice Re...

Page 29: ...ptions in the manual in physical appearance color and configuration We have tried our best to make the descriptions and illustrations in the manual as accurate as possible and defects are inevitable i...

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