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LAUNCH                                                                                                                CNC-603A Injector Cleaner & Tester User Manual 

21 

Parts List of Whole Structure 

S/N 

Material 

Code

 

Material Name

 

S/N 

Material 

Code

 

Material Name

 

103203716 

CNC-603A Back plate

 

23 

103203718 

CNC-603A Right strut 

105022381 

CNC-603A Pulse signal 

connection 

24 

103260433 

Ultrasonic cleaner 220V 

103203715 

CNC-603A Top cover 

25 

103230404 

CNC-603A Base board 

102190314 

LED light strip 

26 

104130017 

CNC-601/801 Lower 

sealing washer 

φ

40.2*15*3 

103203727 

CNC-603A Wire-wrap 

board 

27 

103200350 

CNC series hex socket 

sleeve 

103203726 

CNC-603A Left side plate 

28 

104130016 

CNC-601/801 Upper 

sealing washer 

φ

40.2*22*3 

103203728 

CNC-603A Level tube 

clamp 

29 

103240285 

Pagoda-shape connector 

(straight external 

thread),G1/4"",OD

φ

10 

103230127 

CNC Fuel outlet tube 

connector cover 

30 

103100090 

Quick connector female 

SH20 

103240023 

Cleaning device connector 

PC8-02 

31 

103250008 

CNC-601/801A, 

Compression screw 2 

10 

103040051 

External teeth lock 

washer, 

GB/T862.1-1987,6 

32 

103250007 

CNC-601/801A, Knurled 

nut 

11 

105022454 

CNC-603A External 

threading pagoda 

connector

G1/8, 6mm 

33 

103230107

 

C

NC-601/801A 

Backflushing adjusting 

stud 2 

12 

103030039 

Hex nut, GB/T41-2000,M6 

34 

104110009 

CNC-601/801A Glass tube 

13 

102210216 

Switch mode power supply 

35 

103203717 

CNC-603A Light strip 

casing 

14 

103011218 

Cross recessed pan head 

screw, 

GB/T818-2000,M3*6 

36 

104111813 

CNC-603A Rubber guard 

ring 

15 

103203720 

CNC-603A Ultrasonic 

pressing strip 

37 

199010182 

CNC-603A Axial direction 

fuel pressure gauge 

16 

103203729 

Ultrasonic cleaner power 

supply holder 

38 

104020119 

CNC-603A Plastic knob 

17 

103203723 

CNC-603A Ultrasonic 

base 

39 

107040117 

CNC-603A Operation 

panel PC protective film 

18 

104011211 

Integrated charger pad, 

20*5 

40 

103203725 

CNC-603A Right side 

plate 

19 

103203724 

CNC-603A Ultrasonic 

guard 

41 

102100110 

Rocker switch, 

R210-C5L-BR 

20 

103203719 

CNC-603A Right strut 

42 

102160578 

Power outlet with safety 

card 

21 

104111812 

CNC-603A Silicone button 

in cylinder-shaped 

43 

103203712 

CNC-603A Base board 

22 

103203713 

CNC-603A Panel 

44 

104040951 

CNC-603A Blow molding 

fuel tank 

Summary of Contents for CNC-603A

Page 1: ...al is to illustrate how to use the device with the ownership of the registered trademarks belonging to the owners The device is intended for the use of professional technicians or maintenance and repa...

Page 2: ...the body should be kept away from the operating parts of the equipment To prevent electric shocks do you touch the operating equipment in wet areas or operate it in the rain Please operate the device...

Page 3: ...parations 5 4 2 Cleaning and Testing Sequences 5 4 3 Cleanup after Operation 6 V OPERATION PROCESSES 7 5 1 Uniformity Sprayability Test 7 5 2 Leakage Test 8 5 3 Injecting Flow Test 9 5 4 Auto Test 9 5...

Page 4: ...o perform ultrasonic cleaning on multiple injectors at the same time removing carbon deposits on injectors completely On Vehicle Cleaning Coming with a variety of disassembly free cleaning connectors...

Page 5: ...njector Cleaner Tester User Manual 2 Timing Range 1 9999s Pulse Width Range 0 5 25ms step 0 1ms Operating Volume 3000ml Packing Dimension 458mm 433mm 537mm Main Unit Dimension 396mm 380mm 446mm Net We...

Page 6: ...e illustrations in this manual and the actual product The actual product prevails 2 2 Control Panel The control panel is shown in Figure 2 2 Figure 2 2 Diagram of control panel Figure 2 1 Schematic di...

Page 7: ...k if the packaging machine accessory box user manual power cord and etc are complete Figure 3 1 1 Fuel distributor assembly 2 Observation window tube 3 Ultrasonic cleaner 4 Rotary knob 5 Power outlet...

Page 8: ...the fuel filling port as shown in Figure 4 1 3 Turn on the power switch on the right side of the main unit enter the main interface and press Drain button to drain fuel 4 Repeat Step 2 and 3 observe...

Page 9: ...aning and testing a cleanup should be done which includes Press Drain button on the control panel to drain test solution to a fuel container Switch off the power switch and unplug the power plug Take...

Page 10: ...sembly in the oil filler hole of the upper cover and tighten the compression screws on both sides evenly The installation diagram is shown in Figure 5 1 4 Connect the pulse signal line of the injector...

Page 11: ...will stop automatically after completion of the cleaning Figure 5 5 1 Fuel distributor compression screw 2 Fuel distributor assembly 3 Connector 4 Injector 5 2 Leakage Test Leakage test is to detect t...

Page 12: ...usted via Pressurization and Depressurization buttons as shown in Figure 5 7 Figure 5 7 3 The system will stop automatically after completion of test 5 4 Auto Test Auto test includes the afore mention...

Page 13: ...adjusted via Pressurization and Depressurization buttons Automatic cleaning and draining is shown in the following figures 4 The system will stop automatically after completion of test Flow Chart of A...

Page 14: ...r 30s Observe for 30s Drain for 30s RMP 6000rmp pulse width 3ms counts 2500 Observe for 30s Drain for 30s End Observe injection angle and degree of atomization Observe blockage and dripple normal inje...

Page 15: ...cket in the cleaning tank 2 Add an appropriate amount of cleaning agent into the ultrasonic cleaning machine generally the level of Start the device and adjust the pressure to an appropriate value Spe...

Page 16: ...tors inlet and outlet ports inlet and outlet hoses throttle and combustion chamber So the fuel supply system combustion chamber and injectors of the engine must be cleaned on a timely basis On vehicle...

Page 17: ...ice See Figure 5 14 2 Connect the two other disconnected ends A D with a proper hose or remove the fuel pump fuse or disconnect the power cable of engine fuel pump Figure 5 14 Line Connection 1 1 CNC...

Page 18: ...about 2 3 minutes After the running has stopped drain the test solution from fuel tank and dispose the drained liquid according to relevant regulations 3 Clean up the site and tidy up the washing mac...

Page 19: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 16 information of the current software version as shown in Figure 5 19 Figure 5 18 Figure 5 19...

Page 20: ...cable being replaced with another one the level of the power cord should be higher than or equal to that of the original power line 6 2 Common Quick Wear Parts and Consumables 1 Selection and Replacem...

Page 21: ...ulties for formal maintenance When the device is powered on the electrical system inside the machine contains factors that can cause danger Careless operations can result in personal injury accidents...

Page 22: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 19 VII Commissioning and Main Parts 7 1 Schematic Diagram and Parts List of Whole Structure Figure 7 1...

Page 23: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 20 Figure 7 2...

Page 24: ...eth lock washer GB T862 1 1987 6 32 103250007 CNC 601 801A Knurled nut 11 105022454 CNC 603A External threading pagoda connector G1 8 6mm 33 103230107 CNC 601 801A Backflushing adjusting stud 2 12 103...

Page 25: ...T4 2 9 6 58 103100356 Self locking quick insertion trachea quick connector Model PP30 49 103100365 CNC 603A Fuel pressure gauge copper pipe 59 103250019 CNC 601 801A Supporting screw 50 103203722 CNC...

Page 26: ...3 04 Camry 3 0 2 65 3 04 Land Cruiser 3 0 Corolla 2 7 3 1 Honda Accord 2 0 2 2 2 85 Civic 1 5L 2 55 2 85 Legend 3 2L 2 7 3 04 Nissan Nissan 2 5 Maxima 2 5 300EX 2 06 2 55 Mitsubishi V63000 3 5 Mazda...

Page 27: ...olet LuminaAPV 2 3 3 0 Chevrolet Corsica 2 5 3 0 Ford Tempo 2 3L 2 8 Lincoln TownCar 2 06 3 08 Chrysler Beijing Cherokee 213 2 73 Dodge 3 3L Sanxing Dodge 3 37 Hyundai Sonata 265 2 75 DAEWOO Daewoo 2...

Page 28: ...has the authority to make any confirmations reminders or promises related to the company s products Disclaimer Statement The above warranty can substitute warranties in any other forms Order Notice Re...

Page 29: ...ptions in the manual in physical appearance color and configuration We have tried our best to make the descriptions and illustrations in the manual as accurate as possible and defects are inevitable i...

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