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LAUNCH                                                                                                                CNC-603A Injector Cleaner & Tester User Manual 

14 

 

Setting interface                      Timing interface 

 

Figure 5.13 Installation diagram 

1- Fuel-return connector; 2- Fuel-return hose from engine; 3-Fuel-inlet hose to engine 

5.6.2 Line Connection 

There  are  two  cases  for  the  line  connection:  one  is  the  connection  with  fuel-return  hose  and  the  other  is  the 
connection without the fuel-return hose.     
Connection with fuel-return hose 

1)

 

Disconnect  the  fuel  supply  hoses  (C,  D)  and  fuel  return  hoses  (A,  B)  of  the  engine  fuel  system  (when 

disconnecting the fuel line connectors, cover them with towels). Choose proper connectors and connect them 
to the B end and C end separately, and then connect the other ends to corresponding return hose and outlet 
hose of the device. See Figure 5.14. 

2)

 

Connect  the  two  other  disconnected  ends  (A,  D)  with  a  proper  hose,  or  remove  the  fuel  pump  fuse,  or 

disconnect the power cable of engine fuel pump.   

 

Figure 5.14 Line Connection 1   

1-CNC-603A Injector Cleaner & Tester; 2-Engine; 3- Fuel-return hose from engine;    4- Fuel-inlet hose to engine; 

5-Auto filter; 6-Engine fuel supply hose; 7-Engine fuel return hose; 8-Fuel pump; 9-Fuel tank 

Connection without fuel-return hose 

1)

 

Disconnect  the  fuel  supply  hoses  (E,  F)  of  the  engine  fuel  system  (when  disconnecting  the  fuel  line 

connectors,  cover  them  with  towels),  and  then  choose  a  suitable  connector,  connect  it  to  the  E  end  and 
reconnect the fuel outlet hose of the device. Hang the fuel return hose. See Figure 5.15. 

2)

 

Block the other end of the disconnected end (F) with a stopper (for fuel pump with fuel return function only) 

or remove the fuse of fuel pump or disconnect the power cable of engine fuel pump. 

to 2 of fig. 5.14 

to 3 of fig. 5.14 

Summary of Contents for CNC-603A

Page 1: ...al is to illustrate how to use the device with the ownership of the registered trademarks belonging to the owners The device is intended for the use of professional technicians or maintenance and repa...

Page 2: ...the body should be kept away from the operating parts of the equipment To prevent electric shocks do you touch the operating equipment in wet areas or operate it in the rain Please operate the device...

Page 3: ...parations 5 4 2 Cleaning and Testing Sequences 5 4 3 Cleanup after Operation 6 V OPERATION PROCESSES 7 5 1 Uniformity Sprayability Test 7 5 2 Leakage Test 8 5 3 Injecting Flow Test 9 5 4 Auto Test 9 5...

Page 4: ...o perform ultrasonic cleaning on multiple injectors at the same time removing carbon deposits on injectors completely On Vehicle Cleaning Coming with a variety of disassembly free cleaning connectors...

Page 5: ...njector Cleaner Tester User Manual 2 Timing Range 1 9999s Pulse Width Range 0 5 25ms step 0 1ms Operating Volume 3000ml Packing Dimension 458mm 433mm 537mm Main Unit Dimension 396mm 380mm 446mm Net We...

Page 6: ...e illustrations in this manual and the actual product The actual product prevails 2 2 Control Panel The control panel is shown in Figure 2 2 Figure 2 2 Diagram of control panel Figure 2 1 Schematic di...

Page 7: ...k if the packaging machine accessory box user manual power cord and etc are complete Figure 3 1 1 Fuel distributor assembly 2 Observation window tube 3 Ultrasonic cleaner 4 Rotary knob 5 Power outlet...

Page 8: ...the fuel filling port as shown in Figure 4 1 3 Turn on the power switch on the right side of the main unit enter the main interface and press Drain button to drain fuel 4 Repeat Step 2 and 3 observe...

Page 9: ...aning and testing a cleanup should be done which includes Press Drain button on the control panel to drain test solution to a fuel container Switch off the power switch and unplug the power plug Take...

Page 10: ...sembly in the oil filler hole of the upper cover and tighten the compression screws on both sides evenly The installation diagram is shown in Figure 5 1 4 Connect the pulse signal line of the injector...

Page 11: ...will stop automatically after completion of the cleaning Figure 5 5 1 Fuel distributor compression screw 2 Fuel distributor assembly 3 Connector 4 Injector 5 2 Leakage Test Leakage test is to detect t...

Page 12: ...usted via Pressurization and Depressurization buttons as shown in Figure 5 7 Figure 5 7 3 The system will stop automatically after completion of test 5 4 Auto Test Auto test includes the afore mention...

Page 13: ...adjusted via Pressurization and Depressurization buttons Automatic cleaning and draining is shown in the following figures 4 The system will stop automatically after completion of test Flow Chart of A...

Page 14: ...r 30s Observe for 30s Drain for 30s RMP 6000rmp pulse width 3ms counts 2500 Observe for 30s Drain for 30s End Observe injection angle and degree of atomization Observe blockage and dripple normal inje...

Page 15: ...cket in the cleaning tank 2 Add an appropriate amount of cleaning agent into the ultrasonic cleaning machine generally the level of Start the device and adjust the pressure to an appropriate value Spe...

Page 16: ...tors inlet and outlet ports inlet and outlet hoses throttle and combustion chamber So the fuel supply system combustion chamber and injectors of the engine must be cleaned on a timely basis On vehicle...

Page 17: ...ice See Figure 5 14 2 Connect the two other disconnected ends A D with a proper hose or remove the fuel pump fuse or disconnect the power cable of engine fuel pump Figure 5 14 Line Connection 1 1 CNC...

Page 18: ...about 2 3 minutes After the running has stopped drain the test solution from fuel tank and dispose the drained liquid according to relevant regulations 3 Clean up the site and tidy up the washing mac...

Page 19: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 16 information of the current software version as shown in Figure 5 19 Figure 5 18 Figure 5 19...

Page 20: ...cable being replaced with another one the level of the power cord should be higher than or equal to that of the original power line 6 2 Common Quick Wear Parts and Consumables 1 Selection and Replacem...

Page 21: ...ulties for formal maintenance When the device is powered on the electrical system inside the machine contains factors that can cause danger Careless operations can result in personal injury accidents...

Page 22: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 19 VII Commissioning and Main Parts 7 1 Schematic Diagram and Parts List of Whole Structure Figure 7 1...

Page 23: ...LAUNCH CNC 603A Injector Cleaner Tester User Manual 20 Figure 7 2...

Page 24: ...eth lock washer GB T862 1 1987 6 32 103250007 CNC 601 801A Knurled nut 11 105022454 CNC 603A External threading pagoda connector G1 8 6mm 33 103230107 CNC 601 801A Backflushing adjusting stud 2 12 103...

Page 25: ...T4 2 9 6 58 103100356 Self locking quick insertion trachea quick connector Model PP30 49 103100365 CNC 603A Fuel pressure gauge copper pipe 59 103250019 CNC 601 801A Supporting screw 50 103203722 CNC...

Page 26: ...3 04 Camry 3 0 2 65 3 04 Land Cruiser 3 0 Corolla 2 7 3 1 Honda Accord 2 0 2 2 2 85 Civic 1 5L 2 55 2 85 Legend 3 2L 2 7 3 04 Nissan Nissan 2 5 Maxima 2 5 300EX 2 06 2 55 Mitsubishi V63000 3 5 Mazda...

Page 27: ...olet LuminaAPV 2 3 3 0 Chevrolet Corsica 2 5 3 0 Ford Tempo 2 3L 2 8 Lincoln TownCar 2 06 3 08 Chrysler Beijing Cherokee 213 2 73 Dodge 3 3L Sanxing Dodge 3 37 Hyundai Sonata 265 2 75 DAEWOO Daewoo 2...

Page 28: ...has the authority to make any confirmations reminders or promises related to the company s products Disclaimer Statement The above warranty can substitute warranties in any other forms Order Notice Re...

Page 29: ...ptions in the manual in physical appearance color and configuration We have tried our best to make the descriptions and illustrations in the manual as accurate as possible and defects are inevitable i...

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