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Edit. 03 - 06/2019

www.larius.eu

CH 200 AD

2

Carefully read this manual before using the machine. 
Improper use may cause damage to persons or property. 
Do not use the spray gun if you are under the influence of drugs or alcohol.
Do not modify the spray gun for any reason. 
Use products and solvents that are compatible with the different parts of the spray gun, carefully reading the manufac-
turer's warnings. 
Refer to the Technical Data of the spray gun in this manual.
Check the spray gun daily; if worn parts are noted, replace them using ONLY original spare parts. 
Keep children and animals away from the work area. 
Observe all safety regulations. 

WARNINGS

The meanings of the symbols used in the manual that concern use as well as use, maintenance and 
repair operations of this machine are described in the following table. 

This symbol signals the risk of injury or serious damage to the machine if the warning is not heeded.

This symbol signals important instructions and recommendations for the environmentally-friendly disposal or re-
cycling of a product. 

These symbols signal the risk of chemical reactions and the risk of explosion if the warning is not heeded.
There is a danger of serious injury caused by contact with the spray gun jet, if injury occurs IMMEDIATELY seek 
medical care, specifying the type of product injected.
Do not spray without having installed the nozzle guard and the spray gun trigger guard. 
Do not place fingers on the spray gun nozzle. 
At the end of the work cycle and before performing any maintenance operation, follow the pressure relief procedure 
included in this manual. 

This symbol signals the risk of electric shock if the warning is not heeded and the presence of electric voltage.
Store in a place with no humidity and do not expose to rain. 
Check to make sure the cables are intact. 
Switch off the machine and discharge any residual voltage supply before performing cleaning and maintenance 
operations. 

This symbol signals the presence of a terminal with a grounding cable.
Use ONLY three-wire extensions and electrical outlets with grounding connections. 
Before beginning work, make sure the electrical system is equipped with a grounding connection and that it complies 
with the safety regulations. 

FIRE AND EXPLOSION HAZARD
Flammable fumes, like solvent and paint fumes can ignite and may explode. 
To prevent fire or explosion:
-  Use the machine ONLY in well-ventilated areas.
-  Eliminate all possible sources of ignition; such as pilot lights, cigarettes, flashlights, synthetic clothing (potential static 

arc), etc.

-  Ground the machine and all conductive objects in the work area.
-  Only use airless conductive tubes that are grounded.
-  Do not use trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such 

solvents in aluminium devices that are under pressure. This may cause a dangerous chemical reaction that may 
could result in an explosion. 

If electric charges or shocks are detected 

immediately interrupt the operation 

you are performing with the machine.

Keep a fire extinguisher in the immediate vicinity of the  work area.

Summary of Contents for CH 200 AD

Page 1: ...ITALIANO www larius eu CH 200 AD Ediz 03 06 2019 OPERATING AND MAINTENANCE INSTRUCTION ...

Page 2: ...esults desired quickly and professionally Due to a constant product improvement programme the factory reserves the right to modify technical details mentioned in this manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to th...

Page 3: ...fect p 13 Use with triboelectric spraying gun p 15 CYCLICAL ROUTINE MAINTENANCE p 16 COLOR CHANGE p 18 PROBLEMS AND SOLUTIONS p 19 SPARE PARTS SHAKING TABLE CH 200 AD p 24 FRAME spare parts ch 200 ad p 24 ELECTROPNEUMATIC GENERATOR p 28 CH 200 MANUAL GUN REF 9700 p 30 SPARE PARTS FOR AUTOMATIC GUN CH 200 REF 9705 p 32 SPARE PARTS FOR AUTOMATIC AND MANUAL TRIBO SPRAY GUN p 34 CONE JET NOZZLE SPRAY ...

Page 4: ... spray gun nozzle At the end of the work cycle and before performing any maintenance operation follow the pressure relief procedure included in this manual This symbol signals the risk of electric shock if the warning is not heeded and the presence of electric voltage Store in a place with no humidity and do not expose to rain Check to make sure the cables are intact Switch off the machine and dis...

Page 5: ...r protective gloves goggles and masks Wear clothing that complies with safety regulations in force in the country of the user Do not wear bracelets earrings rings chains or other objects that may obstruct the operator s work Do not wear clothing with large sleeves scarves ties or any other item that can become tangled in the moving parts of the machine during the operating cycle and inspection and...

Page 6: ...0 kg h 55 Kg A 490 mm B 800 mm C 1100 mm A B C SUPPLY VOLTAGE OUTPUT VOLTAGE NOMINAL CURRENT POLARITY WEIGHT LENGTH approx 12 V 0 120 KV c c 0 190 µA Negative 690 g 360 mm Positive 590 g 450 mm TRIBO Spray gun CH 200 Spray gun SUPPLY VOLTAGE INSTALLED POWER FREQUENCY POWDER FLOW WEIGHT LENGTH WIDTH HEIGHT TECHNICAL DATA ...

Page 7: ...th CH 200 TRIBO triboelectric spray guns Vibrating shaking table with inclined surface complete with electric vibrator Switch for electric vibrator MAIN PARTS RACK electrostatic generator which en closesallthepowerandcontrolcircuits bothelectricalandpneumatic aswellas the safety systems and digital display of operating voltage and current Powder supply tube Powersupplycableformanualspraygun Suppor...

Page 8: ...T EDUCATE PERSONNEL ABOUT THE RISKS OF INJURIES OPERATOR SAFETY DEVICES AND THE GENERAL ACCIDENT PREVENTION RULES ESTABLISHED BY INTERNATIONAL DIRECTIVES AND LEGISLATIONINTHECOUNTRYWHERETHEMACHINEIS INSTALLEDINADDITIONTOREGULATIONSCONCERNING ENVIRONMENTAL POLLUTION Carefully read the following instructions in their entirety before using the machine Keep these instructions in a safe place Thenon au...

Page 9: ...FF position before inserting the power cable plug into the electrical outlet Donottransportthemachineifitisconnectedtothepower supply network Disconnect the plug from the outlet if the machine is not in use and before performing all maintenance or accessory replacement operations Do not drag the machine or disconnect the plug by pulling on the power cable Keep the cable away from heat mineral oils...

Page 10: ...ituations improper washing and cleaning of components causing malfunction wear or damage to the equipment or any of its parts improper use of the equipment use that does not conform with applicable na tional legislation incorrect or faulty installation modifications interventionsandmaintenancethat have not been authorised by the manufacturer use of non original spare parts or parts that do not cor...

Page 11: ... the machine INCORRECT USE OF THE SYSTEM ThecompanyLARIUSconsiders incorrectuse ofthemachine tobeanyusethatisnotdescribedinthepreviousparagraphand Do not point the spray gun jet at people Use of improper or inadequate energy sources If modifications must be made to the machine you must contact LARIUS in order to obtain the most up to date technology ThecompanyLARIUSisnotresponsibleformechani cal d...

Page 12: ...matic spray gun control cable Outlet for spray gun supply cable Power cable Kv adjusting potentiometer Kv Digital indicator Led indicator µA Pressure gauge for reading powder delivery air pressure Pressure gauge for press additional air reading Pressure gauge for reading tribo air pressure and additional air pressure for cleaning CH 200 Main switch Knob for adjusting powder delivery air pressure A...

Page 13: ... H8 and clamp H9 Connecttheventtube H10 tothetankcoverandthespray booth or to a container Electrostatic spray gun Connect the power supply cable H11 to the spray gun and the generator Connect the powder passage tube H12 to the spray gun and the powder delivery pump Connect the additional air passage tube H13 for clean ing the diffuser and rheophore to the spray gun and the generator Triboelectric ...

Page 14: ...it 03 06 2019 www larius eu CH 200 AD 12 H11 H7 H8 H1 110 220 V c a H5 H8 H7 H3 H4 H6 H13 H12 H14 H2 110 220 V c a H10 H9 For tribo electric spray gun CH200 Additional air coupling Electrostatic spray gun ...

Page 15: ...e container Open the air supply to the machine Press the main switch H20 of the control panel to power the generator Turn the switch H21 of the electric vibrator to the ON position The electric vibrator is activated each time the spray gun trigger is pressed and it automatically stops every time the trigger is released USE WITH CH 200 SPRAY GUN corona effect Point the spray gun inside the spray bo...

Page 16: ...5 1bar Depending on the amount of powder delivered ensure the cleaningconecleansthepowderresiduefromtheaffected areas Using the potentiometer H26 select the desired voltage value 0 100 kv read the set value on the digital display H27 Protect the spray gun from all violent mechanical action Repeatedimpactsandshocksofconsider able intensity while not altering the outer integrity of the spray gun may...

Page 17: ... in bar on thepressuregauge H22 recommendedvalues0 5 2bar however this value must always be less than the supply air pressure pressure gauge H23 Adjust the tribo air pressure using the knob H24 and readingthepressurevaluesetonthepressuregauge H25 If the pressure is increased the triboelectric effect is also increased Theelectrostaticchargevaluecanbereadontheluminous indicator H28 located on the ge...

Page 18: ...ectthepowdersupplytubeandremovethenozzle I1 of the spray gun Clean the inner part of the spray gun and nozzle with a jet of compressed air If necessary use the brush supplied to clean the spray gun Before performing any maintenance or cleaning operation disconnect the electric and pneumatic power supply Cleaning the triboelectric spray gun Disconnect the powder supply tube and remove the noz zle C...

Page 19: ... the pressure inside the cup will cause the expulsion of the condensation Periodically clean the filter cartridge in order to prevent system performance losses Wash the cup with water and dry with a jet of compressed air Adjusting the pressure Adjust the pressure by turning the knob located on the upper part of the reducer To increase it turn clockwise To decrease it turn counter clockwise Do not ...

Page 20: ... Liftupthepowdersuctiontube J3 Looseningthelocking ring nut J4 it is possible to slide the suction tube along the revolving arm Remove the box and replace it with that of the new colour whichyouintendtouse correctlyplacingitontheshaking table J5 Turntherevolvingarm J1 andpositionitabovethepowder container Lower the J3 powder suction tube inside the container Open the air supply to the machine Pres...

Page 21: ...e the voltage using the rack s po tentiometer For spray gun decrease the air pressure Reset the current limiter switch located on the processing board Replace the nozzle With a tester or similar instrument check the electrical grounding of the piece holder hooks If neces sary cleanthepieceholderhooks Replace the voltage multiplier Check the electric supply line Replace the 1A fuse Replace the 3 15...

Page 22: ...ribo air pressure central regulator rack is excessive For CH 200 spray gun nozzle dam aged and or dirty For triboelectric spray gun charge tube dirty and or damaged Display board not working For triboelectric spray gun tribo corona switch set to corona Use a hard metal Venturi diffuser code 5296 A Clean and or replace the Venturi Decrease the additional air pres sure and or increase the powder del...

Page 23: ...he processing board Consult the powder supplier Replace the processing board Move the switch to corona Correctlysecurethenozzleand or replace the nozzle Replace the voltage multiplier Replace the solenoid and or pro cessing board For triboelectric spray gun Disconnect the spray gun generatorconnectingcablefrom the generator With a tester or similar instru ment capable of measuring electrical resis...

Page 24: ...nd lastly both parts For CH 200 spray gun Disconnect the spray gun generatorconnectingcablefrom the generator With a tester or similar instru ment capable of measuring electrical resistance verify the electricalcontinuitybetweenthe terminals marked with a 1 and the connector when the spray gun trigger is pressed Iftheresultofthetestisnegative proceed with replacing in order the trigger then the re...

Page 25: ...ET NOZZLE SPARE PARTS FOR CH 200 pag 36 O S CONE JET NOZZLE WITH EXTENTION SPARE PARTS FOR CH 200 pag 37 O T FAN NOZZLE SPARE PARTS FOR CH 200 pag 38 O U HIGH PERFORMANCE NOZZLE SPARE PARTS FOR CH 200 pag 39 O V MULTI DIFFUSION NOZZLE SPARE PARTS FOR CH 200 pag 40 O Z POWDER DELIVERY PUMP SPARE PARTS RIF 5505 pag 41 O N ELECTRO PNEUMATIC GENERATOR pag 28 O MCH200 AD FRAME SPARE PARTS pag 26 O L CH...

Page 26: ...Edit 03 06 2019 www larius eu CH 200 AD 24 L CH 200 AD SHAKING TABLE SPARE PARTS WARNING Always indicate code and quantity for each part required ...

Page 27: ... 5878 5729 54003 54004 5583 5738 91026 5582 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 Code Description Code Description Screw Shaking table Washer Screw Vibration damper Vibrator 220 V Vibrator 110 V Washer Self locking nut Screw Shaking table base cable gland Washer Screw Screw Trolley base Nut Wheel ...

Page 28: ...Edit 03 06 2019 www larius eu CH 200 AD 26 M FRAME SPARE PARTS CH 200 AD WARNING Always indicate code and quantity for each part required ...

Page 29: ...r swivel arm Screw Nut Washer Screw Grounding cable Self tapping screw Powder suction complete hose Upper fitting Throttling Automatic fitting Suction hose Powder hose Lower fitting Filter 5710 5875 5591 5778 5583 95063 8042 5746 5747 32029 5876 91154 96030 34008 5752 5754 5753 5748 5751 5750 5749 5755 5756 34009 7059 5765 5768 5708 5743 5745 11719 5741 5740 5742 5744 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 30: ...Edit 03 06 2019 www larius eu CH 200 AD 28 N ATTENZIONE per ogni particolare richiesto indicare sempre il Code e la quantità ELECTRO PNEUMATIC GENERATOR ...

Page 31: ...oard for CH 200 Data processing board for CH 1200 and Tribo Data processing board for tribo electric Potentiometer Potentiometer knob ON OFF switch 1 8 Fitting for tube ø 4 Pressure gauge 0 6 bar Regulator complete with fittings Air regulator 0 4 bar 1 4 Revolving elbow fitting tube ø 8 1 8 Revolving elbow fitting tube ø 4 Grounding terminal Fuse 3 15 A Power supply cable gland clamp Fuse 2 A Spra...

Page 32: ...Edit 03 06 2019 www larius eu CH 200 AD 30 O CH 200 MANUAL SPRAY GUN REF 9700 ATTENTION for each part required always indicate the code and quantity ...

Page 33: ...770 9779 95326 9772 9761 4077 9763 9765 5055 9792 9764 9766 9769 9900 Complete handgrip code 9945 CH 200 manual Spray Gun Handgrip Grounding cover Terminal block cable gland Air passage tube fixing con nection Powder passage tube fixing connection Screw Multiplier Connector Check glass Rear cap Complete rear cap Complete front body Screw Electric resistance assembly Ring nut O ring Powder passage ...

Page 34: ...Edit 03 06 2019 www larius eu CH 200 AD 32 P SPARE PARTS FOR AUTOMATIC GUN CH 200 REF 9705 ATTENTION for each part required always indicate the code and quantity ...

Page 35: ...4 15 1 2 1 1 2 1 1 1 9705 9751 9801 9779 9770 5546 9820 9832 9900 9802 95326 4077 9849 9803 9804 5529 Complete rear cap code 9950 Automatic spray gun Complete front body Rear cap Ring Electric resistance assembly Threaded inserts Multiplier Connector Cable Powder passage tube O ring O ring Cable gland Screw Air fitting Powder inlet fitting ...

Page 36: ...Edit 03 06 2019 www larius eu CH 200 AD 34 Q SPARE PARTS FOR AUTOM AND MANUAL TRIBO SPRAY GUN ATTENTION for each part required always indicate the code and quantity ...

Page 37: ...95 15221 Manual triboelectric spray gun Automatic triboelectric spray gun Automatic spray gun body Manual spray gun body Air passage tube fixing connection Powder passage tube fixing connection Grounding plate Trigger lever Trigger body Diffuser Spacer cone Central rod length 400 mm Tube Spacer Tube Diffuser holder fitting Complete charging tube Bush for cone jet nozzle Diffuser diameter 22mm Diff...

Page 38: ...7 9858 9859 9860 1 2 3 4 5 6 7 8 9 10 11 Code Description Code Description 1 2 3 5 4 6 7 8 10 9 11 CONE JET NOZZLE SPARE PARTS FOR CH 200 Standard nozzle Complete nozzle body standard Complete electrode holder Bushing Ring Complete electrode Diffuser holder tip O ring Air diffuser Diffuser ø 16 Diffuser ø 24 Diffuser ø 32 ...

Page 39: ... 11 Code Description Code Description SPARE PARTS FOR CONE JET NOZZLE WITH EXTENSION FOR CH 200 Medium nozzle Long nozzle Extra long nozzle Complete nozzle body medium Complete nozzle body long Complete nozzle body extra long Complete electrode holder Bushing Ring nut Complete electrode Diffuser holder tip O ring Diffuser ø 16 Diffuser ø 24 Diffuser ø 32 Air diffuser 1 2 3 5 4 6 8 9 10 11 7 ...

Page 40: ...891 9892 9862 1 1 1 1 2 3 4 5 6 Code Description Code Description FAN NOZZLE SPARE PARTS FOR CH 200 Standard nozzle Medium nozzle Long nozzle Extra long nozzle Standard nozzle body Complete nozzle body medium Complete nozzle body long Complete nozzle body extra long Complete electrode holder Complete electrode Tip Fan nozzle Ring 1 2 3 4 5 6 ...

Page 41: ... Description Code Description HIGH PERFORMANCE NOZZLE SPARE PARTS FOR CH 200 Medium nozzle Long nozzle Extra long nozzle Complete nozzle body medium Complete nozzle body long Complete nozzle body extra long Complete electrode holder Complete central electrode diffuser support O ring Air diffuser Diffuser ø 16 Diffuser ø 24 Diffuser ø 32 Rheophore support O ring Jet adjustment bush 11 12 9 8 7 1 2 ...

Page 42: ...PARE PARTS FOR CH 200 Complete multi diffusion nozzle Standard diffuser body 12 pcs Diffuser body with a central notch upon request Diffuser body with two 30 inclined notches upon request Diffuser body with two 60 inclined notches upon request Tube supports Series of tubes specify number of pcs required Complete nozzle body Conical diffuser O ring Complete nozzle contact 1 2 3 4 5 7 6 ...

Page 43: ... 5288 3365 5312 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Code Description Code Description POWDER DELIVERY PUMP SPARE PARTS REF 5505 Ring nut Ring Venturi tube Delrin Venturi tube hard metal Body Ring nut Ogive Washer Fitting 1 4 Elbow M F Unidirectional valve Fitting for tube ø6 Fitting 1 4 Elbow M M Fitting for tube ø 8 ...

Page 44: ...Edit 03 06 2019 www larius eu CH 200 AD 42 Y ACCESSORIES Code 5010 GROUNDING CABLE Code 5243 POWDER PASSAGE TUBE PER METRE Code 5573 VENT TUBE PER METRE Code 5518 BRUSHFORCLEANINGCH200SPRAY GUN ...

Page 45: ...PAINT SPRAYING EQUIPMENT L innovazione Quella vera ...

Page 46: ...Made in Italy 1969 www larius eu LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com ...

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