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L&W SC-600 ES, Operating Instructions Manual

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L&W SC-600 ES Operating Instructions Manual Download Page 40

LW SC-600 ES / LW SC-680 ES / LW SC-750 ES 
Version: 01.01.2023 

Page A - 38 

A

 

M A I N T E N A N C E   A N D   S E R V I C E  

Service, Repair and Maintenance 

Carry out service and maintenance work exclusively when the compressor is stopped and 
depressurised. The unit should be leak-checked regularly. Leaks can be preferably localised by using 
a leak detector spray (if necessary, brush pipes with soapy water). 

We recommend that only authorised L&W service technicians carry out service work on the bearing 
of the compressor (crankshaft and connecting rods). 

We urgently recommend that all maintenance, repair and installation work must only be carried out 
by trained personnel. This is necessary because all maintenance work can not be explained exactly 
and detailed in this manual. 

Only use authentic L&W spare parts for service work. 

Danger 

Components under pressure, such as hose ends, can quickly come loose when 

manipulated and can cause potentially fatal injuries due to the pressure surge. Any work 

on system parts may only be performed in a pressure-compensated state. 

Warning 

Risk of burns!  

Carry out maintenance or service work when the unit has cooled down. 

! 

Warning 

The use of accessories that have not been tested can lead to death or serious injury or 
damage to the unit. Only use authentic L&W spare parts for service work. 

! 

Warning 

Carry out maintenance or service work when the unit is switched off and protected 

against unexpected restart. 

! 

Summary of Contents for SC-600 ES

Page 1: ...A B C D E Manufacturer in terms of 2014 68 EU The full name and address of the manufacturer is Lenhardt Wagner GmbH An der Tuchbleiche 39 68623 H ttenfeld Germany Phone 49 0 62 56 85 88 0 0 Fax 49 0 6...

Page 2: ...original invoice Should verifiably defective parts have been delivered we will decide to either replace the parts or repair them The resulting transport and assembly costs will be invoiced No reductio...

Page 3: ...A Operating Instructions Breathing Air Compressor LW SC 600 ES LW SC 680 ES LW SC 750 ES...

Page 4: ...Maintenance Instructions 15 Transportation Instructions Safety Regulations 16 Installation Installation in Closed Rooms 18 Dimensions 19 Minimum Distances 20 Ventilation 21 Electrical Installation 22...

Page 5: ...2 Filter cartridge change 53 Filter housing Maintenance 54 Inlet filters Inlet filter cartridge change 55 Cylinder heads and valves 56 Replace inlet and outlet valves 1st and 2nd stage 57 58 Replace i...

Page 6: ...viation from these instructions is excluded from warranty and liability for this product Carry out other commissioning steps only if you have fully understood the following contents Before commissioni...

Page 7: ...voltages frequencies on request Scope of Delivery Compressors are provided in different equipped versions Versions Filling pressure versions PN 225 bar PN 330 bar PN 225 330 bar Ausstattung Optionen...

Page 8: ...ent Temperature C 5 45 Cooling Air Volume m h 4500 Standard Voltage 400 V 3 phase 50 Hz Protection Class Drive Motor IP 54 Drive Power kW 15 RPM Motor min 1 2 890 Start Star Delta Noise level dB A 70...

Page 9: ...LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 01 01 2023 Page A 7 A Unit Assembly D E S C R I P T I O N 1 2 3 No Designation 1 Filling pressure gauge 2 Switchboard 3 Filter housing...

Page 10: ...0 ES LW SC 680 ES LW SC 750 ES Version 01 01 2023 Page A 8 A Switchboard D E S C R I P T I O N 1 2 3 4 5 No Designation 1 Emergency shut off switch 2 Hour counter 3 ON button 4 OFF button 5 Drain test...

Page 11: ...LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 01 01 2023 Page A 9 A D E S C R I P T I O N Flow Chart...

Page 12: ...A S A F E T Y P R E C A U T I O N S...

Page 13: ...ion that the instruction manual is complied with and inspection and maintenance requirements are enforced No change and modification to the unit can be made without the written agreement of the manufa...

Page 14: ...age A 12 A Safety instructions on the unit Importance of notes and warning signs that are affixed to the compressor according to the application or its equipment S A F E T Y P R E C A U T I O N S Warn...

Page 15: ...ted to use this product Comply with all local and national rules and regulations associated with this product Only trained and competent personnel are permitted to inspect repair and service the produ...

Page 16: ...sures to ensure that the machine is only taken into operation under safe and functional conditions Only operate the compressor if all protective and safety equipment e g detachable protective equipmen...

Page 17: ...d or display a warning sign on the main switch The machine and especially the connections and fittings should be cleaned from oil fuel and maintenance products at the beginning of the maintenance repa...

Page 18: ...ifting power Do not stand or work under suspended loads Also separate from minor relocation machinery system of any external energy supply Before recommissioning reconnect the machine to the mains acc...

Page 19: ...A I N S TA L L AT I O N...

Page 20: ...on and exhaust air opening When locating the compressor in rooms of less than 30 m space where natural ventilation is not ensured or other systems having high radiation are operating in the same room...

Page 21: ...LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 01 01 2023 Page A 19 A I N S T A L L A T I O N Dimensions Fig Dimensions...

Page 22: ...mpressor always has a sufficient amount of fresh air available To prevent serious damage ensure that the cooling air flow can flow freely The following minimum distances must be adhered Front side min...

Page 23: ...of fresh air available for cooling To prevent serious damage ensure that the cooling air flow can flow freely The necessary cooling air flow can be calculated by using the following formula 300 x driv...

Page 24: ...name plate on the compressor The fusing should be done in accordance with the valid regulations of the responsible electricity supply company When connecting the unit to the electrical supply check t...

Page 25: ...ge Nominal motor power Fusing start A Connection in mm kw A Direct Star Delta Contactor supply Motor S D 2 2 5 10 1 5 1 5 4 8 5 20 2 5 1 5 5 5 11 3 25 20 2 5 1 5 7 5 15 2 30 25 2 5 1 5 11 21 7 35 4 2...

Page 26: ...A O P E R AT I O N...

Page 27: ...age A 25 A O P E R A T I O N Important operation instructions Note Ensure that all persons handling the compressor are familiar with function and operation of the unit i Wear hearing protection When w...

Page 28: ...pushing the OFF button and contact an authorised electrician 3 Check oil pressure if oil pressure gauge is installed 4 Run the compressor for about 2 minutes 5 Close the open filling valve carefully 6...

Page 29: ...oo low oil level Refill new compressor oil at least when the oil level reached the middle of the indicated area Warning Check oil level daily Never start the compressor with a too low oil level Risk o...

Page 30: ...tion see arrow marking near impeller If the direction of rotation is wrong the gear type oil pump would not supply any oil to the guide cylinders and so the guide pistons lack lubrication which could...

Page 31: ...D A I L Y C O M M I S S I O N I N G Prior to daily operation observe the following Ensure cooling air can flow freely Check compressor oil level by the oil sight glass Check if filter cartridge is in...

Page 32: ...hydro tested check last test date are rated for at least the intended filling pressure are free of moisture dust and dirt i 1 Close all filling valves 2 Connect the compressed air cylinders 3 Open cy...

Page 33: ...ressure switch which automatically shuts down the system when set pressure is reached During filling process you can turn off the system at any time by pushing the red button OFF or pressing the emerg...

Page 34: ...A R E M E D Y I N G FA U LT S...

Page 35: ...e safety valve leaking Replace Pipes heat exchanger damaged Replace Condensate drain valves leaking Unscrew valves check sealing surfaces clean replace if necessary Final pressure switch stop unit Ver...

Page 36: ...larger diameter Wrong compressor rotation direction Ensure correct phase rotation observe rotation direction arrow Inlet and outlet valves contaminated defective Clean replace if necessary Safety Valv...

Page 37: ...fault Remedy Pressure stages are not as prescribed control pressure of pneumatic condensate valve too low Check corresponding inlet and outlet valve replace if necessary Piston sealing of pneumatic co...

Page 38: ...Filter cartridge already partly saturated before change Store filter cartridges properly dispose defective cartridges Cylinder s piston s or piston ring s defective Replace Operating temperature too...

Page 39: ...A M A I N T E N A N C E A N D S E R V I C E...

Page 40: ...st only be carried out by trained personnel This is necessary because all maintenance work can not be explained exactly and detailed in this manual Only use authentic L W spare parts for service work...

Page 41: ...000001 Check condition of all filling hoses Check filter cartridge lifetime Operate unit to final pressure and check function of final pressure switch Every 3 months or as required Maintenance work T...

Page 42: ...ES II 50Hz 2 001452 LW SC 750 ES II 50Hz 2 001413 Check opening pressure of final safety valve Clean coolers Clean all oil water separators if less than 500 operating hours Service intake filter depe...

Page 43: ...000173 Replace o rings of water separators 1 2 3 stage 9 001272 Replace o ring of oil separator 1 001294 Replace silencer 1 000178 Replace sintered metal filter of oil separators 1 000184 Replace sint...

Page 44: ...6 3rd stage 1 010346 4th stage 1 010347 Upper gasket 1st 1 000349 Upper gasket 2nd 1 000254 Lower gasket 1st 1 000350 Lower gasket 2nd 1 003492 Every 4000 operating hours Latest in 10 years Maintenanc...

Page 45: ...l fan Loosen the hexagon nuts of the engine mounting flange Loosen the clamping nuts of the adjustment screw drive motor Preload V belt with V belt tension nut until correct spring preload is reached...

Page 46: ...nical oil pump Low Pressure Oil Pump Oil sight glass Lubricating System Oil Pressure Switch Check oil level Check oil before each operation of the system The oil level should be between the middle and...

Page 47: ...ew manually Fill oil by using a funnel Check oil level The oil level should be between the middle and upper end of the oil sight glass Screw oil fill port manually in and tighten with the adjustable w...

Page 48: ...e Dichtungen vor dem Einbau mit l bestreichen dabei auf genaue Einbaurichtung achten Anschlie end darauf achten den Pfeil siehe Abb Punkt 1 des neuen lsiebs gegen ber den Vor und R cklaufanschl ssen s...

Page 49: ...justing screw clockwise Reducing cut out pressure Turn the adjusting screw anti clockwise Adjust the pressure switch in steps of a quarter turn Restart the compressor after every adjustment step to ve...

Page 50: ...e timer is located in the switch box and activates the dump valves about every 15 minutes To release the complete condensate through the black plastic hoses we recommend using an 20 l container at lea...

Page 51: ...le all parts and tighten nut Change o ring previously grease new o ring Fig 4 Place separator top and tighten manually Remove bottom part Fig 5 Change o ring previously grease new o ring Press in bott...

Page 52: ...parators Open ring nut and remove separator top Fig 1 Loosen nut at the separator top Change sinter filter Fig 2 Reassemble all parts and tighten nut Change o ring previously grease new o ring Fig 3 P...

Page 53: ...hange as follows Loosen pipe connections and mounting screws Remove pneumatic condensate valve Loosen connection Fig 2 Change sinter filter Fig 3 Tighten horizontal screw Mount pneumatic condensate va...

Page 54: ...integrated breathing air purification system Air is compressed up to 330 bar dried and odour and tasteless purified Oil residues are bounded The breathing air filter cartridge consists of a molecular...

Page 55: ...of the housing Fig 3 Open the packing of the new filter cartridge and place it with the filter tool in the filter housing Screw the new filter cartridge hand tight in by using the filter tool Screw t...

Page 56: ...close Dismount filter housing Loosen pipe connections and nuts Fig 3 Remove filter housing Dismount filter housing base Change o ring and back up ring previously grease both Fig 4 Screw filter base ti...

Page 57: ...at the filter cartridge should be replaced every 1 000 working hours depending on pollution grade Inlet Filter Cartridge Change Inlet filter cartridge change as follows Loose nut Fig 1 Remove cover an...

Page 58: ...ic operating conditions Dismount valve heads to change valves The three valves are combined inlet and outlet valves The first and second stage valves are plate valves The third stage contains a spring...

Page 59: ...Valve Loosen pipe connections Loosen valve head screws Fig 1 Remove valve head Pull out inlet and outlet valve Fig 2 CAUTION Observe that the lower copper valve ring is also pulled out It can still s...

Page 60: ...he upper valve gasket on the inlet and outlet valve CAUTION Observe the correct paper gasket position centre inlet and outlet channels Fig 4 Note Valve head screws can be inserted into the valve head...

Page 61: ...n Mount valve gasket on in outlet valve CAUTION Ensure correct mounting position of the upper valve gasket Fig 4 Insert new in outlet valve into valve head CAUTION Observe correct position between val...

Page 62: ...l L W safety seals to avoid manipulation of the limit value settings Safety valves with removed seals have to be immediately checked for the prescribed settings and replaced if necessary The safety va...

Page 63: ...ses The pressure maintaining the valve prevents the compressed air from blowing off final pressure gauge 0 bar When the adjusted opening pressure is reached 160 bar the purified compressed air flows v...

Page 64: ...h page A 47 Start the compressor Watch the final pressure gauge The safety valve should open when reaching working pressure of the compressor If not switch off the unit and take out of service until t...

Page 65: ...the compressor Press the OFF switch and hold on the button Verify the compressor for release noises A slight hiss of the air inlet filter nozzle can be ignored If release noises occur localise blow of...

Page 66: ...r than 1000 result Test is applicable Example Filter housing 2 3 l Maximum operating pressure 350 bar Content volume 2 3 litres 350 bar x 2 3 litres 805 805 is smaller than 1000 result Test is applica...

Page 67: ...A M A I N T E N A N C E R E C O R D S...

Page 68: ...tor No Surname Name Date Place Signature Instructor By adding themselves to this list the person that signs it confirms having been given a yearly introduction instruction about the function and opera...

Page 69: ...LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 01 01 2023 Page A 67 A M A I N T E N A N C E R E C O R D S Top up oil oil change Date Operating hours Oil quantity l Name...

Page 70: ...LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 01 01 2023 Page A 68 A M A I N T E N A N C E R E C O R D S Cartridge change Date Operating hours Difference Name...

Page 71: ...LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 01 01 2023 Page A 69 A M A I N T E N A N C E R E C O R D S Maintenance work Description Date signature...

Page 72: ...LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 01 01 2023 Page A 70 A M A I N T E N A N C E R E C O R D S Maintenance work Description Date signature...

Page 73: ...ng and drain valves Store the compressor in a cool dry place free from dust and contamination A dust cover is recommended as long as condensation can be avoided If compressor unit should be stored for...

Page 74: ...ations When recommissioning proceed according to the operating instructions Disposal The product must be disposed in accordance with national waste disposal regulations and by an appropriate waste dis...

Page 75: ...C Version 20 11 2023 ERSATZTEILLISTEN SPARE PARTS LISTS DETAILANSICHTEN DETAILED VIEWS...

Page 76: ...3 4 Stufe Valve 3rd 4th Stage 24 l Wasserabscheider 1 Stufe Oil Water Separator 1st Stage 26 l Wasserabscheider 2 Stufe Oil Water Separator 2nd Stage 28 l Wasserabscheider 3 Stufe Oil Water Separator...

Page 77: ...80 ES LW SC 750 ES Version 20 11 2023 C 3 I N H A L T S V E R Z E I C H N I S C O N T E N T S Ansaugfilter Air Intake Filter 50 lpumpe Oil Pump 51 lablassschlauch Oil Drain Hose 53 Motor Engine 54 L f...

Page 78: ...01190 Federring A10 Spring Washer A10 001677 Griffschale PVC Schwarz Plastic Snatch PVC black 002551 Vorreiber komplett Housing Lock ES Models 005437 Standfu H henverstell mit Gummieinl Foot Height ad...

Page 79: ...ten Isoliersatz kompl Satz Sound Isolating Mats 009514 Ventilatorring Wandring Cowl 009600 U Scheibe 6 4 x 30 x 2 Washer 009689 Ventilatorblech Antriebsmotor Sheet fan 009836 Kompressorplatte Compress...

Page 80: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 6 D E T A I L A N S I C H T D E T A I L E D V I E W Geh use Housing...

Page 81: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 7 D E T A I L A N S I C H T D E T A I L E D V I E W Geh use Housing...

Page 82: ...blau komplett inkl Halterung und Schlie er Blue button complete with braket and closing contact 002504 Taster gr n komplett inkl Halterung und Schlie er Green button complete with braket and closing c...

Page 83: ...est Nr Order No Benennung Description 000663 Einbaumanometer mit Befestigungsb gel 0 400 bar 63mm Press Gauge c w fixing strap 002506 Einbaumanometer 0 250 bar 63mm M12x1 5 Axial Pressure Gauge 0 250...

Page 84: ...ndensate hose 009655 Distanzst ck 6mm Alloy Spacer for Pipe Clamp 010042 Rohrleitung 18mm komplett mit M S Pipe 18mm 010043 Rohrleitung 15mm komplett mit M S Pipe 15mm 010044 Rohrleitung 12mm komplett...

Page 85: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 11 D E T A I L A N S I C H T D E T A I L E D V I E W Rohrleitungssystem Pipework...

Page 86: ...mit 6x Gewindestift Guide Cylinder c w 6x setscrew 000346 Zylinder 4 Stufe Cylinder 4th Stage 000349 Obere Ventildichtung Upper Valve Gasket 000350 Untere Ventildichtung f r Ventil 1 Stufe Lower Valve...

Page 87: ...aube M10x50mm DIN933 Hexagon Screw 001133 6 kant Schraube M12x30mm DIN933 Hexagon Bolt M12x30 001158 Mutter M8 DIN934 Nut M8 001163 Mutter M10 DIN934 Nut M10 001181 U Scheibe A8 Washer A8 001184 Schno...

Page 88: ...g Description 005122 U Scheibe Kurbelwelle Washer crank shaft 005355 Reduziernippel G1 8 IG G1 8 AG Messing Reducer Nipple G1 8 G1 8 006856 Zylinder 2 Stufe Cylinder 50 mm 2nd Stage 008514 Rohrbogen l...

Page 89: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 15 D E T A I L A N S I C H T D E T A I L E D V I E W Kompressorblock Compressor Block...

Page 90: ...kompl inkl Gegengewicht Crankshaft c w Counter Weight 000374 Anlaufscheiben Kurbelwelle 1 Paar Thrust Washer Crankshaft pair 001184 Schnorr Scheibe S8 N0110 ZN Clamp Washer S8 001207 Passfeder Kurbel...

Page 91: ...Description 000359 Kolben 1 Stufe 105mm Piston 1st Stage 105 mm 000360 Kolbenringsatz 1 Stufe 105mm Set Piston Rings 1st Stage 105mm 000361 Kolbenbolzen 1 Stufe 25x90 mm Piston Pin 25x90mm 001358 Sic...

Page 92: ...enennung Description 000362 Kolben 2 Stufe Piston 2nd Stage 000363 Kolbenringsatz 2 Stufe 50mm Set Piston Rings 2nd Stage 50mm 000373 Kolbenbolzen 2 3 4 Stufe Piston Pin 2nd Stage 001356 Sicherungsrin...

Page 93: ...Piston 25mm 50mm 3rd Stage 000373 Kolbenbolzen 22 x 40mm Piston Pin 22 x 40mm 001356 Sicherungsring I 22 DIN472 Circlip I22 DIN472 005461 Spezialwerkzeug Halbschalen 22mm Special Tool Splitted bush 0...

Page 94: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 20 D E T A I L A N S I C H T D E T A I L E D V I E W Kolben 3 Stufe 25 Piston 3rd Stage 25...

Page 95: ...Sicherungsring I 22 DIN472 Circlip I 22 DIN472 005458 Spezialwerkzeug 2 Halbschalen f r Montage Kolben 14mm Special Tool Splitted bush 005459 Spezialwerkzeug Montageh lse f r Montage Kolbenringe 14mm...

Page 96: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 22 Kolben 4 Stufe 14 Piston 4th Stage 14 D E T A I L A N S I C H T D E T A I L E D V I E W...

Page 97: ...023 C 23 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T Best Nr Order No Benennung Description 000256 Saug Druckventil 2 Stufe In Outlet Valve 2nd Stage 000369 Saug Druckventil 1 Stufe In Out...

Page 98: ...33 Ventildichtung unten Saug Druckventil Lower Valve Gasket 000534 Ventildichtung Saug Druckventil Lower Valve Gasket 4th Stage 000540 Dichtring Dichtung 3 4 Stufe Upper Alloy Seal Ring 3rd 4th 010346...

Page 99: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 25 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T Ventil 3 4 Stufe Valve 3rd 4th Stage...

Page 100: ...ng 16 7X 24X1 5mm Seal Ring U Sit 000564 l Wasserabscheider Druckbeh lter Container Water Separ 000818 Verschraubung GE15LRCFX Straight Connection 000837 Verschlussstopfen VSTI 1 8 ED Plug 000838 Vers...

Page 101: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 27 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T l Wasserabscheider 1 Stufe Oil Water Separator 1st Stage...

Page 102: ...Sit Ring 16 7X 24X1 5mm Seal Ring U Sit 000564 l Wasserabscheider Druckbeh lter Container Water Separ 000810 Winkel Verschraubung WE12LR1 2CFX Elbow Connection 000837 Verschlussstopfen VSTI 1 8 ED Plu...

Page 103: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 29 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T l Wasserabscheider 2 Stufe Oil Water Separator 2nd Stage...

Page 104: ...tsventil G3 8 Safety Valve G3 8 90 bar 000391 U Sit Ring 16 7X 24X1 5mm Seal Ring U Sit 000564 l Wasserabscheider Druckbeh lter Container Water Separ 000738 Gerade Verschraubung GE08LRCFX Straight Con...

Page 105: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 31 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T l Wasserabscheider 3 Stufe Oil Water Separator 3rd Stage...

Page 106: ...lverschraubung WE08LRA3CX Elbow Connection 001159 Stoppmutter M8 DIN985 Lock Nut M8 001181 U Scheibe A8 Washer A8 001285 St tzring Filtergeh use Back up Ring Filter Housing 001287 O Ring Filtergeh use...

Page 107: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 33 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T Filtergeh use 2 3 l Filter Housing 2 3 ltr...

Page 108: ...E I L L I S T E S P A R E P A R T L I S T K hler 1 Stufe Cooler 1st Stage Best Nr Order No Benennung Description 000866 Verschraubung GE18LRCFX Connection 001041 Zylinderschraube M8x25mm DIN912 Allen...

Page 109: ...ription 000331 Halteblech K hlspirale 2 Stufe Bracket 2nd Stage Cooling Pipe 000332 W rmetauscher 2 Stufe Cu Heat Exchanger 2nd Stage 000333 Klemmschiene W rmetauscher Halteschiene Clamp Bar for Heat...

Page 110: ...00315 K hlrohr links ohne Halter u Klemmen Cooling Pipe 4th Stage 000316 K hlrohr rechts ohne Halter u Klemmen Cooling Pipe 3rd Stage 000498 U Scheibe A6 Washer A6 000509 Zylinderschraube M6x35 mm All...

Page 111: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 37 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T K hler 3 4 Stufe Cooler 3rd 4th Stage...

Page 112: ...DIN912 Allen Bolt 001027 Zylinderschraube M6x30mm DIN912 Allen Bolt 001156 Stoppmutter M6 DIN985 Lock Nut M6 005841 Linsenflanschschraube mit Innensechskant M6x20 mm DIN 7380F Lens Head Screw 005842...

Page 113: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 39 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T Zusatzk hler Additional Cooler...

Page 114: ...hraubung GE06L Straight Connection GE06L 000759 Verschraubung WE 08 LL R 1 8 Elbow connection WE 08 LL R 1 8 001011 Zylinderschraube M6x60mm Allen Bolt 005325 Verschraubung GE 08L R1 4 71 Connection G...

Page 115: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 41 D E T A I L A N S I C H T D E T A I L E D V I E W Pneum Kondensat Ablassventil Pneumatic Condensate Valve...

Page 116: ...agventil Set Bolt PMV 000513 Druckst ck f r Druckhalteventil Federadapter Spring Adapter PMV spring adapter 000514 Stift Druckhalte R ckschlagventil Stud PMV 000515 Geh use Druckhalte R ckschlagventil...

Page 117: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 43 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T Druckhalteventil Pressure Maintaining Valve...

Page 118: ...er Pressure Switch Best Nr Order No Benennung Description 000203 Druckschalter G1 4 IG PV 50 350 bar Pressure Switch 50 350 bar 000750 Verschraubung EGE 08 PSR ED G1 4 Connection with fixed nut 002535...

Page 119: ...0738 Verschraubung GE08LRCFX Connection 000799 Verschraubung EGE10LREDA3C Connection with fixed nut 000892 Doppelnippel 4F3MK4S G1 8 1 4 Double Nipple 001546 Aludichtring f r Magnetventile G1 4 Alloy...

Page 120: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 46 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T Magnetventile Solenoid Valves...

Page 121: ...r ft Safety Valve T V 300 bar 000556 Sicherheitsventil Bauteilgepr ft Safety Valve T V 330 bar 000557 Sicherheitsventil Bauteilgepr ft Safety Valve T V 350 bar 000738 Gerade Verschraubung GE08LRCFX St...

Page 122: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 48 D E T A I L A N S I C H T D E T A I L E D V I E W Sicherheitsventil Safety Valve...

Page 123: ...No Benennung Description 001150 Mutter M4 DIN934 Nut M4 001175 U Scheibe A4 DIN125 Washer A4 010495 Drahtschlauchschelle Wire Hose Clamp 011327 Ansaugstutzen mit 3 Loch Flansch 70mm Intake Hose Adapt...

Page 124: ...000170 Ansaugfilterpatrone Air Intake Filter Cartridge 001772 Fl gelmutter PVC schwarz M6 Winged Nut PVC black 001782 O Ring Ansaugfiltergeh use 80 x 2 NBR70 O Ring Intake Filter Housing 009652 Geh u...

Page 125: ...chraube M8x16mm DIN914 Hexagon Socket Screw 001027 Zylinderschraube M6x30mm DIN912 Allen Bolt 001046 Zylinderschraube M8x50mm DIN912 Allen Screw 002340 O Ring lpumpenflansch O Ring oil pump flange 008...

Page 126: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 52 D E T A I L A N S I C H T D E T A I L E D V I E W lpumpe Oil Pump...

Page 127: ...Connection 000867 Winkelverschraubung mit fester Mutter EW18LOMDCF Elbow Connect with fixed nut 001548 lablassventil Kugelhahn Oil Drain Valve ball valve 008655 Linsenflanschschraube mit Innensechska...

Page 128: ...Belt XPA 1632 60Hz 003924 Riemenscheibe SPA100 2 V Belt Pulley SPA100 2 005122 U Scheibe Kurbelwelle Washer Crank Shaft 006095 Schlossschraube M12x50 mm DIN603 Carriage Bolt M12x50 mm DIN603 Zn 006248...

Page 129: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 55 E R S A T Z T E I L L I S T E S P A R E P A R T L I S T Motor Engine...

Page 130: ...erbl tter Fixing Ring Fan Blades 000498 U Scheibe A6 Washer A6 001030 Zylinderschraube M6x16mm DIN912 8 8 ZN Allen Bolt M6x16mm DIN912 8 8 ZN 001133 6 kant Schraube M12x30mm DIN933 Hexagon Bolt M12x30...

Page 131: ...C LW SC 600 ES LW SC 680 ES LW SC 750 ES Version 20 11 2023 C 57 D E T A I L A N S I C H T D E T A I L E D V I E W L fterrad Cooling Fan...

Page 132: ...E A T T A C H M E N T Version 11 12 E...

Page 133: ...350 bar 1 100 l min Suitable media Media resistant non corrosive gases The safety valve is used for protection of pressurized components eg pipelines pressure vessels or the compressor itself The han...

Page 134: ...e problem is on the system A constant blowing of the safety valve is not permitted the sealing seat of the valve can be damaged The error on the system must be detected and repaired before further fil...

Page 135: ...ty must be rectified immediately Notes The safety valve must be installed directly on the protected pressure vessel and or the plant The safety valve must be installed in an upright position The flow...

Page 136: ...INFORMATION ON THE SERVICE LIFE OF L W HIGH PRESSURE HOSES...

Page 137: ...bly and before commissioning 3 Recurring test 4 Procedure for hose lines found to be defective 4 Test intervals 4 Persons qualified to test hose lines 5 Maintenance Replacing hose lines 6 Immediate re...

Page 138: ...regarding type scope and deadlines as well as the replacement intervals must be documented in writing as occupational health and safety measures The results of the tests must also be recorded e g tog...

Page 139: ...replaced at the same time precautions must be taken to prevent mix ups of the connections or the installation points Test intervals Deadlines for the recurring tests of the hose lines should already b...

Page 140: ...t be sufficiently familiar with the conditions that demand the performance of tests such as the result of the risk assessment or observations during the working day there is proof of recent profession...

Page 141: ...ite properties and reduces the performance of the hose lines This limits the service life of a hose line and the operator must ensure that hose lines are replaced at appropriate intervals Immediate re...

Page 142: ...e guideline given above for a replacement interval of six years for hose lines meeting normal requirements includes a maximum storage period of two years The guideline value of two years for hose line...

Page 143: ...void storage temperatures below 10 C for elastomers Do not use ozone generating light fittings or electrical devices that may produce sparks in the immediate vicinity Ozone generating light fittings a...

Page 144: ...ANNEX...

Page 145: ...he hose is routed via a kink protector if necessary on the connecting element sufficient clearance prevents external mechanical influences or abrasion on the edges hose bridges prevent damage being ca...

Page 146: ...arried out before the functional test All parts of the system must be tested at least at the maximum working pressure that could be achieved taking into account all intended applications Are the hose...

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