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L&L VENT-SURE DOWNDRAFT KILN VENT INSTRUCTIONS

ventsure-instruct.pdf 

REV: 8/1/2017 

Page 9

©

 

2017  

 

L&L Kiln Mfg, Inc.  505 Sharptown Rd, Swedesboro NJ 08085  856.294.0077   F:856.294.0070   [email protected]   hotkilns.com   

Usually a slower cool-down is preferred though, so often the 

fan is turned off for the cool-down.
High-fire clays and glazes out-gas until the kiln begins to 

cool. Once the glaze has set, and the clay has vitrified no 

more gasses escape.
The heat in a red-hot kiln is almost all radiant heat. The 

hotter the kiln gets, the fewer and fewer air molecules are 

even present inside. Because of this- it is only helping the 

heating rate a tiny little bit to turn off the vent before the end 

of the firing.

How long does a Vent-Sure downdraft vent last?

The Vent-Sure downdraft kiln vent is pulling not only air 

but moisture and the products of hot moisture and the 

chemicals that are present in the clay. Some of these 

products are highly acidic (like sulfuric acid, hydrofluoric 

acid and others). The exact amount and composition of 

the effluents of your kiln, and hence in the vent, will vary 

with how dry your work is and what is in the clay to begin 

with. The Vent life seems to be totally dependent on these 

conditions. The more moisture and acids created by the 

materials in the clay and water then the shorter the vent 

life. If you have good conditions the vent can last for many 

years - if not - then you will be replacing various parts over 

the years.
That  said  -  L&L’s  experience  has  been  very  positive.  We 

have sold thousands of Vent-Sures for over 15 years. We 

sell very few replacement motors and other parts. The most 

vulnerable part seems to be the thin aluminum flexible duct 

that goes from the kiln to the vent motor. This is cheap and 

you can find replacements locally.
The motors hold up very well in terms of lubrication and 

vibration. The Vent-Sure is warranted for three years.

FEATURES AND SPECIFICATIONS

ADJUSTABLE AMOUNT OF VENTING

A sliding adjuster on the vent Bypass Collection Box adjusts 

the amount of venting from the system (see photo on page 3). 

Vent only what you need to vent - don’t waste heat and energy 

by venting more than you need.

EXTERNAL VENTING

External venting is safer and surer than venting to the inside 

of your kiln room with a filter.

REMOTE MOUNTING OF MOTOR

The vent blower motor is mounted to a wall plate with a 12” 

length of exhaust pipe that mounts on the wall (see photo). 

This keeps the heat of the kiln away from the motor (for 

longer motor life) and keeps the motor vibration away from 

the kiln. (With the special “Multi-Mounting Bracket” the vent 

motor may be mounted on the floor or a wall with the  outlet 

pointing up and then connected to an existing vent system 

or 4” wall outlet. If you decide to mount it this way see the 

caution on page 5). 

MOUNTS ON ANY L&L KILN

The Vent-Sure vent system can be installed on almost any 

kiln.  It requires only that you drill several small vent holes 

through the kiln floor (note that if mounting the bypass/

collection box to the stand, that four studs are factory 

installed on the bottom of the stand).  Mounting hardware 

is included. 
Note: L&L Vent-Sure vent are not c-MET-us listed for use 

on any kiln except those made by L&L Kiln Mfg., Inc.

POWERFUL VENT MOTOR

The blower vents up to 146 CFM (cubic feet per minute at 0 

static pressure and 110 CFM at 0.500-In. static Pressure). 

Remember - not all of this air comes from the kiln - some 

comes from the Bypass Collection Box.

OUTLET TEMPERATURE UNDER 150

º

F

The outlet temperature of the air is less than 150ºF as long 

as you do not exceed the recommended holes in the kiln.

FLEXIBLE DUCT INCLUDED

15 feet of flexible expandable aluminum 3” diameter duct is 

included along with necessary hose clamps. Longer lengths 

or lengths of 3” stove pipe can be used as well.

LOW ELECTRICITY USAGE

The Vent-Sure vent System uses  only 0.75 amps at 120 

volts.

VENTS UP TO 20 CUBIC FEET OR MORE

The Vent-Sure vent System was designed to be used with 

all L&L model kilns. We recommend one vent system for 

kilns up to approximately 20 cubic feet. On larger kilns, 

depending on how much venting you need, you may need 

more than one vent system. (This really depends on how 

much venting you need for your situation). Even our largest 

35 cubic feet DaVincis have usually been adequately 

vented with one Vent-Sure. Note that you can always add 

another vent if you find you need more venting.

Summary of Contents for M-V-VENT/00

Page 1: ...to understand in order to operate your L L kiln ventilation system safely and effectively USEFUL WEB LINKS See this video on how to install a vent hotkilns com install vent sure See this video on how to drill holes for a vent hotkilns com drilling holes vent sure vent system TABLE OF CONTENTS 1 READ THE INSTRUCTIONS 1 USEFUL WEB LINKS 1 CHECKING SHIPMENT 2 WHAT IS INCLUDED WITH VENT 2 IMPORTANT CA...

Page 2: ...h built into the motor DO NOT place anything in the blower motor while powered Serious injury and or damage to the motor could result INSTALLATION TIP BEFORE STARTING NOTE Attach the Bypass Box to the stand and the aluminum duct to the Bypass Box before installing the kiln on the stand because it can be hard to do this when the kiln is on top of the stand CHECKING SHIPMENT Your ventilation system ...

Page 3: ...KE CERTAIN KILN POWER IS OFF BEFORE PROCEEDING WITH INSTALLATION Step 1 Turn Off Kiln Power This is critical for safety reasons Step 2 Drill Holes if needed Before mounting the Bypass Box you should drill the vent holes Note if you bought the vent system with a new kiln it should be pre drilled The easiest way to drill the vent holes is to place the stand upside down on the kiln bottom center it a...

Page 4: ... or wall with the outlet of the vent pointing up This is useful when you want to use an existing penetration in a wall that won t support the vent like a window or when you want to have the vent go out of a roof or into a central vent system Step 6 Connect Flexible Duct Attach blower system to bypass collection box by stretching the flexible aluminum duct carefully it can extend up to 15 feet and ...

Page 5: ...ow of exhaust a larger flow control opening reduces the flow of exhaust fumes from the kiln and a smaller flow control opening increases the exhaust ADJUSTING THE BYPASS SYSTEM The sliding adjuster allows you to fine adjust the amount of venting that is done to your kiln It is easy to adjust but hard to know just how to adjust it The problem is that there are many factors that contribute to the am...

Page 6: ...duct Replace if necessary Check for corrosion especially if you are using clay with a high content of sulfur phosphorus or fluorine Check for wax or carbon build up if you are using a wax resist process or a high carbon content clay We recommend unmounting the fan and blowing out the squirrel cage with compressed air every two years or so especially if you are in a very dusty or if you have it mou...

Page 7: ...ol a vent an alarm or other atmospheric control Output 4 can be programmed to be on or off during each segment of a Vary Fire program Output 4 is off during Easy Fire programs FREQUENTLY ASKED QUESTIONS How do I know if the system is working See our comments under Adjusting the Bypass Valve How hot does the duct get during the firing Not very for two reasons One is that the Vent Sure does not draw...

Page 8: ...cubic foot kiln firing an 85 pound load on Fast Glaze program to cone 8 took 70 KW hours with a vent on and 62 KW hours without a vent At 8 cents per KW hour that would be a cost of 0 64 more for the firing The vent was on the whole time Will the cold air entering the kiln damage the product No The amount of air coming in is too small unless you drill holes in the lid which is not normally recomme...

Page 9: ...d to vent don t waste heat and energy by venting more than you need EXTERNAL VENTING External venting is safer and surer than venting to the inside of your kiln room with a filter REMOTE MOUNTING OF MOTOR The vent blower motor is mounted to a wall plate with a 12 length of exhaust pipe that mounts on the wall see photo This keeps the heat of the kiln away from the motor for longer motor life and k...

Page 10: ... All Position Housing Finish Gray Enamel Housing Material Rolled Steel The Vent Sure vent is c MET us listed in both the US and Canada for use with L L listed kilns UL 499 CSA C22 2 No 122 CSA C22 Listing No E112742 PARTS Prices of all parts are listed at hotkilns com parts Complete Vent Sure Kiln Vent System M V VENT 00 see web VENT SURE Vent 120 Volt Complete System as described above and on our...

Page 11: ...ration to be mounted to any L L kiln stand It can also be mounted to the side of other kilns typically on the bottom section Bypass Collection Box M V MULT 00 see web Mult Mounting Bracket Comes with six 6 sets of 1 4 20 bolts nuts and lock washers for mounting this to the Wall mount bracket M V VENT BK This special Multi Mounting Bracket will allow you to mount the vent on the floor or wall with ...

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