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L&L VENT-SURE DOWNDRAFT KILN VENT INSTRUCTIONS

ventsure-instruct.pdf 

REV: 8/1/2017 

Page 6

©

 

2017  

 

L&L Kiln Mfg, Inc.  505 Sharptown Rd, Swedesboro NJ 08085  856.294.0077   F:856.294.0070   [email protected]   hotkilns.com   

at the actual suction hole from the kiln and the pull around 
the lid.

For Gross Adjustment:

Remember that the sliding adjuster is for fine adjustment. 

Drilling or plugging the holes in the floor (and possibly 

adding or plugging holes in the top) is how you would 

dramatically change the amount of air vented.

VENTING CODES

OSHA has set standards for carbon monoxide exposure 

of 35 ppm (parts per million) for long-term exposure and 

200 PPM for short-term exposure. Independent testing 

has shown that fumes near the kiln can exceed 200 PPM 

near the kiln during the firing of greenware. This can 

cause headaches, fatigue, sore throats and nausea. When 

properly installed and operated, a downdraft vent removes 

all harmful fumes and provides a safer working environment. 
Most states and localities have set venting requirements 

for firing kilns in public places. Your local and state health 

board should have this information. 
The Uniform Mechanical Code says that you must vent 

ceramic kilns. It says that you can use a canopy-type 

hood (and gives specific requirements for such use) or 

that “listed exhaust blowers may be used when marked as 

being suitable for the kiln and installed in accordance with 

manufacturer’s instructions.” 
Our Vent-Sure vent is listed to UL499 standards by MET 

for L&L Kilns and is appropriate to meet this ventilation 

requirement. L&L takes no responsibility for improperly 

installed vents or kilns nor do we take responsibility for the 

use of other vents with our kilns.

REGULAR MAINTENANCE

Occasionally check for leaks in the aluminum duct. Replace 

if necessary. Check for corrosion especially if you are using 

clay with a high content of sulfur, phosphorus or fluorine. 

Check for wax or carbon build up if you are using a wax 

resist process or a high carbon content clay.
We recommend unmounting the fan and blowing out the 

squirrel cage with compressed air every two years or so 

especially if you are in a very dusty or if you have it mounted 

on the floor where it is more likely to pick up dust. 
If the discharge duct of the vent is mounted pointing up you 

may get water that condenses in the duct drop down and 

rust out the motor. Taking it apart and spraying with WD-40 

can restore the motor in some cases. We recommend 

having a water trap in the bottom of a long vertical duct run 

to drain off the water before it runs into the motor. This is not 

a problem when the vent has been mounted  horizontally. 

INSTALLATION OF MULTIPLE VENTS

For more information see: 

hotkilns.com/vent-doubler-system
VENT DOUBLER SYSTEM

This shows a photograph of the Vent Doubler System:

The Vent Doubler system includes a bracket for mounting the 

vent motor on the floor or wall (as shown), an extra Bypass 

Collection Box, an extra Flexible Aluminum Duct and a “T” 

Connector with dampers. You can vent two 10 cubic kilns with 

one Vent-Sure plus this Vent Doubler System.

CENTRAL VENT SYSTEMS

Multiple Vent-Sure systems may be installed individually, 

or each system may be connected to a central duct. The 

following information is provided to help the installer make 

decisions concerning the size and length of the central duct.

CENTRAL DUCT SIZING

QTY OF SYSTEMS SIZE OF CENTRAL DUCT

     1                  

4”

     2 

                   

6”

     3 

                   

8”

     4 

                   

8”

     5 

                  

10”

     6  

                  

10”

EXTENDING DUCT LENGTH

The duct may be 60 feet in length, and include up to four 

90° bends, without a significant drop in static air flow or 

a reduction in kiln air pull. You may use any galvanized, 

stainless or aluminum duct. The outlet duct size (after the 

motor) is 4” diameter. The inlet duct (before the motor) is 

3” diameter.

Summary of Contents for M-V-VENT/00

Page 1: ...to understand in order to operate your L L kiln ventilation system safely and effectively USEFUL WEB LINKS See this video on how to install a vent hotkilns com install vent sure See this video on how to drill holes for a vent hotkilns com drilling holes vent sure vent system TABLE OF CONTENTS 1 READ THE INSTRUCTIONS 1 USEFUL WEB LINKS 1 CHECKING SHIPMENT 2 WHAT IS INCLUDED WITH VENT 2 IMPORTANT CA...

Page 2: ...h built into the motor DO NOT place anything in the blower motor while powered Serious injury and or damage to the motor could result INSTALLATION TIP BEFORE STARTING NOTE Attach the Bypass Box to the stand and the aluminum duct to the Bypass Box before installing the kiln on the stand because it can be hard to do this when the kiln is on top of the stand CHECKING SHIPMENT Your ventilation system ...

Page 3: ...KE CERTAIN KILN POWER IS OFF BEFORE PROCEEDING WITH INSTALLATION Step 1 Turn Off Kiln Power This is critical for safety reasons Step 2 Drill Holes if needed Before mounting the Bypass Box you should drill the vent holes Note if you bought the vent system with a new kiln it should be pre drilled The easiest way to drill the vent holes is to place the stand upside down on the kiln bottom center it a...

Page 4: ... or wall with the outlet of the vent pointing up This is useful when you want to use an existing penetration in a wall that won t support the vent like a window or when you want to have the vent go out of a roof or into a central vent system Step 6 Connect Flexible Duct Attach blower system to bypass collection box by stretching the flexible aluminum duct carefully it can extend up to 15 feet and ...

Page 5: ...ow of exhaust a larger flow control opening reduces the flow of exhaust fumes from the kiln and a smaller flow control opening increases the exhaust ADJUSTING THE BYPASS SYSTEM The sliding adjuster allows you to fine adjust the amount of venting that is done to your kiln It is easy to adjust but hard to know just how to adjust it The problem is that there are many factors that contribute to the am...

Page 6: ...duct Replace if necessary Check for corrosion especially if you are using clay with a high content of sulfur phosphorus or fluorine Check for wax or carbon build up if you are using a wax resist process or a high carbon content clay We recommend unmounting the fan and blowing out the squirrel cage with compressed air every two years or so especially if you are in a very dusty or if you have it mou...

Page 7: ...ol a vent an alarm or other atmospheric control Output 4 can be programmed to be on or off during each segment of a Vary Fire program Output 4 is off during Easy Fire programs FREQUENTLY ASKED QUESTIONS How do I know if the system is working See our comments under Adjusting the Bypass Valve How hot does the duct get during the firing Not very for two reasons One is that the Vent Sure does not draw...

Page 8: ...cubic foot kiln firing an 85 pound load on Fast Glaze program to cone 8 took 70 KW hours with a vent on and 62 KW hours without a vent At 8 cents per KW hour that would be a cost of 0 64 more for the firing The vent was on the whole time Will the cold air entering the kiln damage the product No The amount of air coming in is too small unless you drill holes in the lid which is not normally recomme...

Page 9: ...d to vent don t waste heat and energy by venting more than you need EXTERNAL VENTING External venting is safer and surer than venting to the inside of your kiln room with a filter REMOTE MOUNTING OF MOTOR The vent blower motor is mounted to a wall plate with a 12 length of exhaust pipe that mounts on the wall see photo This keeps the heat of the kiln away from the motor for longer motor life and k...

Page 10: ... All Position Housing Finish Gray Enamel Housing Material Rolled Steel The Vent Sure vent is c MET us listed in both the US and Canada for use with L L listed kilns UL 499 CSA C22 2 No 122 CSA C22 Listing No E112742 PARTS Prices of all parts are listed at hotkilns com parts Complete Vent Sure Kiln Vent System M V VENT 00 see web VENT SURE Vent 120 Volt Complete System as described above and on our...

Page 11: ...ration to be mounted to any L L kiln stand It can also be mounted to the side of other kilns typically on the bottom section Bypass Collection Box M V MULT 00 see web Mult Mounting Bracket Comes with six 6 sets of 1 4 20 bolts nuts and lock washers for mounting this to the Wall mount bracket M V VENT BK This special Multi Mounting Bracket will allow you to mount the vent on the floor or wall with ...

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