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L&L VENT-SURE DOWNDRAFT KILN VENT INSTRUCTIONS

ventsure-instruct.pdf 

REV: 8/1/2017 

Page 5

©

 

2017  

 

L&L Kiln Mfg, Inc.  505 Sharptown Rd, Swedesboro NJ 08085  856.294.0077   F:856.294.0070   [email protected]   hotkilns.com   

DRILL CHART

MODEL   

CUBIC FT 

NO OF     

HOLE 

 

 

HOLES DIA

FUEGO   

1.5  

1/4”

e23S 

 

4.7  

1/4”

e23T, SM23T, EQ23T 

7.0  

     2        1/4”

e28S 

 

6.9  

1/4”

e28T, SM28T, EQ2827 

10.3  

1/4”

JD18, E18S, LB18 

2.6  

1/4”

JD18X, E18T 

3.9  

1/4”

JF23 

 

4.7  

1/4”

J230 

 

7.0  

1/4”

J236, EQ2836 

9.4  

1/4”

J245 

 

11.75  

1/4”

J2918 

 

6.9  

1/4”

J2927 

 

10.3  

1/4”

J2936 

 

13.8  

1/4”

J2945 

 

17.2  

1/4”

X1818 

 

3.4  

1/4”

X1827 

 

5.1  

1/4”

XB2318   

5.0  

1/4”

X2327 

 

8.1  

1/4”

X2336 

 

10.8  

1/4”

X2345 

 

13.5  

1/4”

XB2818   

7.8  

1/4”

X2827 

 

11.7  

1/4”

X2836 

 

15.6  

1/4”

X2845 

 

19.5  

5/16”

XB3218   

10.0  

1/4”

X3227 

 

15.0  

1/4”

X3236 

 

20.0  

5/16”

X3245 

 

25.0  

5/16”

TB2318   

9.7  

1/4”

T2327 

 

14.6  

1/4”

T2336 

 

19.4  

5/16”

T2345 

 

24.3  

5/16”

TB3418   

13.8  

1/4”

T3427 

 

20.7  

5/16”

T3436 

 

27.6  

5/16”

T3445 

 

34.5  

5/16”

EL2424   

8.0  

1/4”

EL2427   

9.0  

1/4”

EL2436   

12.0  

1/4”

EL2448   

16.0  

1/4”

EL2848  

20.0 

5/16”

EL3048  

25.0 

5/16”

OPERATION

1.  Plug blower cord into 120 Volt receptacle. (Note: 220-

240 volt models may be different). 

2.  Close all kiln apertures such as peepholes unless you 

very specifically want more air vented. 

3.  Turn on Vent with the in-line switch on the power cord. 
4.  Close the lid and fire. For heavy loads with lots of 

fumes you may want to avoid firing faster than 150°F 

per hour to prevent the generation of more fumes than 

the system can eliminate. 

5.  Use the flow control on the Bypass Box to modify the 

flow of exhaust - a larger flow control opening reduces 

the flow of exhaust fumes from the kiln, and a smaller 

flow control opening increases the exhaust. 

ADJUSTING THE  BYPASS SYSTEM

The sliding adjuster allows you to fine adjust the amount of 

venting that is done to your kiln. It is easy to adjust but hard 

to know just how to adjust it. The problem is that there are 

many factors that contribute to the amount of “pull” required. 

For instance, the amount of fumes that are being given off 

by your specific work is one factor. Some clays have a lot 

of carbon in them; others do not. Depending on the size of 

the load, and the ingredients in the clay/glaze, there will be 

more or less fumes generated. Another factor is the “static 

pressure” in your vent ducts. If you have a lot of curves, 

90 degree bends, or long runs of duct this will increase the 

static pressure (back pressure) and hence increase the 

need for more venting force. One suggestion is to start with 

the valve in the half open position and see what happens. 

The Smoke Method: 

1) With power disconnected from the kiln and with the kiln 

empty, turn the vent on. 
2) Start with the bypass valve in the fully closed position. 

This will give it the maximum suction in the kiln.
3) Light a piece of paper on fire or something that will create 

smoke. Blow it out, and hold it near the cracks around the 

closed lid. 
4) If the smoke is being pulled into the kiln around these 

door cracks, open the Bypass (decreasing flow from the 

kiln) until the smoke stops being pulled in, then back up the 

valve slightly, so the draw increases just slightly again. Try 

this when kiln is at about 100°F.
5) You can do the same test directly at the bottom hole with 

the kiln open also to test the differential between the pull 

Summary of Contents for M-V-VENT/00

Page 1: ...to understand in order to operate your L L kiln ventilation system safely and effectively USEFUL WEB LINKS See this video on how to install a vent hotkilns com install vent sure See this video on how to drill holes for a vent hotkilns com drilling holes vent sure vent system TABLE OF CONTENTS 1 READ THE INSTRUCTIONS 1 USEFUL WEB LINKS 1 CHECKING SHIPMENT 2 WHAT IS INCLUDED WITH VENT 2 IMPORTANT CA...

Page 2: ...h built into the motor DO NOT place anything in the blower motor while powered Serious injury and or damage to the motor could result INSTALLATION TIP BEFORE STARTING NOTE Attach the Bypass Box to the stand and the aluminum duct to the Bypass Box before installing the kiln on the stand because it can be hard to do this when the kiln is on top of the stand CHECKING SHIPMENT Your ventilation system ...

Page 3: ...KE CERTAIN KILN POWER IS OFF BEFORE PROCEEDING WITH INSTALLATION Step 1 Turn Off Kiln Power This is critical for safety reasons Step 2 Drill Holes if needed Before mounting the Bypass Box you should drill the vent holes Note if you bought the vent system with a new kiln it should be pre drilled The easiest way to drill the vent holes is to place the stand upside down on the kiln bottom center it a...

Page 4: ... or wall with the outlet of the vent pointing up This is useful when you want to use an existing penetration in a wall that won t support the vent like a window or when you want to have the vent go out of a roof or into a central vent system Step 6 Connect Flexible Duct Attach blower system to bypass collection box by stretching the flexible aluminum duct carefully it can extend up to 15 feet and ...

Page 5: ...ow of exhaust a larger flow control opening reduces the flow of exhaust fumes from the kiln and a smaller flow control opening increases the exhaust ADJUSTING THE BYPASS SYSTEM The sliding adjuster allows you to fine adjust the amount of venting that is done to your kiln It is easy to adjust but hard to know just how to adjust it The problem is that there are many factors that contribute to the am...

Page 6: ...duct Replace if necessary Check for corrosion especially if you are using clay with a high content of sulfur phosphorus or fluorine Check for wax or carbon build up if you are using a wax resist process or a high carbon content clay We recommend unmounting the fan and blowing out the squirrel cage with compressed air every two years or so especially if you are in a very dusty or if you have it mou...

Page 7: ...ol a vent an alarm or other atmospheric control Output 4 can be programmed to be on or off during each segment of a Vary Fire program Output 4 is off during Easy Fire programs FREQUENTLY ASKED QUESTIONS How do I know if the system is working See our comments under Adjusting the Bypass Valve How hot does the duct get during the firing Not very for two reasons One is that the Vent Sure does not draw...

Page 8: ...cubic foot kiln firing an 85 pound load on Fast Glaze program to cone 8 took 70 KW hours with a vent on and 62 KW hours without a vent At 8 cents per KW hour that would be a cost of 0 64 more for the firing The vent was on the whole time Will the cold air entering the kiln damage the product No The amount of air coming in is too small unless you drill holes in the lid which is not normally recomme...

Page 9: ...d to vent don t waste heat and energy by venting more than you need EXTERNAL VENTING External venting is safer and surer than venting to the inside of your kiln room with a filter REMOTE MOUNTING OF MOTOR The vent blower motor is mounted to a wall plate with a 12 length of exhaust pipe that mounts on the wall see photo This keeps the heat of the kiln away from the motor for longer motor life and k...

Page 10: ... All Position Housing Finish Gray Enamel Housing Material Rolled Steel The Vent Sure vent is c MET us listed in both the US and Canada for use with L L listed kilns UL 499 CSA C22 2 No 122 CSA C22 Listing No E112742 PARTS Prices of all parts are listed at hotkilns com parts Complete Vent Sure Kiln Vent System M V VENT 00 see web VENT SURE Vent 120 Volt Complete System as described above and on our...

Page 11: ...ration to be mounted to any L L kiln stand It can also be mounted to the side of other kilns typically on the bottom section Bypass Collection Box M V MULT 00 see web Mult Mounting Bracket Comes with six 6 sets of 1 4 20 bolts nuts and lock washers for mounting this to the Wall mount bracket M V VENT BK This special Multi Mounting Bracket will allow you to mount the vent on the floor or wall with ...

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