lancer CENTURIONII 85-0055, Installation And Service Manual

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TABLE OF CONTENTS
TABLE OF CONTENTS ......................................................................................................................................i
SPECIFICATIONS............................................................................................................................................ iii
1. INSTALLATION (CENTURION II) ...............................................................................................................1
1.1 RECEIVING........................................................................................................................................1
1.2 UNPACKING ......................................................................................................................................1
1.3 SELECTING COUNTER LOCATION .................................................................................................1
1.4 CONNECTING TO WATER SUPPLY.................................................................................................2
1.5 FILLING UNIT WITH WATER ............................................................................................................2
1.6 CONNECTING TO ELECTRICAL POWER .......................................................................................2
1.7 PURGING UNIT OF AIR ....................................................................................................................2
1.8 FILLING CONCENTRATE CONTAINER............................................................................................2
1.9 PRIMING CONCENTRATE PUMPS ..................................................................................................2
1.10 ADJUST WATER TO CONCENTRATE RATIO (
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BRIX) ....................................................................3
1.11 CONCENTRATE LOW LEVEL INDICATOR ......................................................................................4
1.12 PRODUCT PLATES ...........................................................................................................................4
2. OPERATING UNIT.......................................................................................................................................4
2.1 REFILLING CONCENTRATE CONTAINERS ....................................................................................4
2.2 CHANGING PRODUCT .....................................................................................................................4
2.3 CLEANING AND SANITIZING INSTRUCTIONS ...............................................................................4
3. PRINCIPLES OF OPERATION ...................................................................................................................5
3.1 WATER SYSTEM ...............................................................................................................................5
3.2 CONCENTRATE SYSTEM ................................................................................................................5
3.3 CONCENTRATE LOW LEVEL INDICATOR SYSTEM ......................................................................5
3.4 ELECTRONIC CONTROL SYSTEM..................................................................................................6
3.5 DISPENSING PADDLE SYSTEM ......................................................................................................6
3.6 FLUSH SYSTEM................................................................................................................................6
3.7 REFRIGERATION SYSTEM ..............................................................................................................6
4. RELOCATING OR SHIPPING UNIT ...........................................................................................................6
4.1 REMOVING AN OPERATING UNIT ..................................................................................................6
4.2 TRANSPORTING UNIT .....................................................................................................................7
4.3 SHIPPING UNIT.................................................................................................................................7
5. PERIODIC MAINTENANCE ........................................................................................................................7
5.1 LUBRICATION....................................................................................................................................7
5.2 CLEANING WATER STRAINER .......................................................................................................7
5.3 CLEANING INLET AIR FILTER..........................................................................................................7
5.4 CLEANING CONDENSER .................................................................................................................7
5.5 CLEANING CONCENTRATE CONTAINER COMPARTMENT..........................................................7
6. REPAIR AND REPLACEMENT...................................................................................................................8
6.1 COMPLETE FRONT PANEL REPLACEMENT..................................................................................8
6.2 MAIN CONTROL PCB REPLACEMENT ...........................................................................................8
6.3 CONTROL PANEL INSTALLATION ...................................................................................................8
6.4 TRANSFORMER REPLACEMENT....................................................................................................8
6.5 MODE SWITCH REPLACEMENT .....................................................................................................8
6.6 CIRCUIT BREAKER REPLACEMENT...............................................................................................9
6.7 PADDLE SENSOR .............................................................................................................................9
6.8 CONCENTRATE PUMP.....................................................................................................................9
6.9 PUMP SUPPORT.............................................................................................................................10
6.10 CONTROL PANEL HOUSING ..........................................................................................................11
6.11 FLUSH SOLENOID VALVE ..............................................................................................................11
6.12 WATER SOLENOID VALVE .............................................................................................................11
6.13 REGULATOR ASSEMBLY ...............................................................................................................12
6.14 VACUUM BREAKER........................................................................................................................12
6.15 ICE BANK CONTROL ......................................................................................................................12
6.16 AGITATOR MOTOR .........................................................................................................................13
6.17 AGITATOR DECK.............................................................................................................................13
6.18 WATER COIL CAGE ASSEMBLY ....................................................................................................13
6.19 FRONT COVER ...............................................................................................................................14
6.20 TOP COVER ....................................................................................................................................14
6.21 WRAPPER .......................................................................................................................................14
6.22 CONDENSER FAN MOTOR ............................................................................................................14
6.23 SEALED REFRIGERATION SYSTEM .............................................................................................15
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