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lancer 4400 Series, Operation Manual

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TABLE OF CONTENTS

A

BOUT THE IBD 4500/4600/LCD SERIES..........................................................................................................................3

pRE-INSTALLATION CHECKLIST .......................................................................................................................................3
SpECIFICATIONS 

IBD 22.............................................................................................................................................................................4
IBD 30.............................................................................................................................................................................5

gUIDELINES/SAFETY/CAUTIONS ......................................................................................................................................6

ELECTRICAL WARNING ...............................................................................................................................................6
CARBON DIOXIDE WARNING ......................................................................................................................................7
WATER NOTICE.............................................................................................................................................................7
DISPENSER INSTALLATION HIGHLIGHTS..................................................................................................................8
AUTOMATIC AGITATION WARNING.............................................................................................................................9

1.

INSTALLATION ............................................................................................................................................................10

1.1

UNPACKING THE DISPENSER........................................................................................................................10

1.2

DRAIN SPIDER .................................................................................................................................................10

1.3

SELECTING A LOCATION FOR THE DISPENSER..........................................................................................11

1.4

LEVELING THE DISPENSER ...........................................................................................................................12

1.5

CONNECTING TO WATER SUPPLY LINES.....................................................................................................12

1.6

CONNECTING A CARBONATOR .....................................................................................................................13

1.7

CONNECTING TO ELECTRICAL POWER .......................................................................................................13

1.8

INSTALLATION OF THE UNIT ..........................................................................................................................14

1.9

LCD INSTALLATION..........................................................................................................................................15

1.10 ADJUSTING THE ICE FLOW REGULATOR (230 VOLT UNITS ONLY) ..........................................................15
1.11

OTHER ..............................................................................................................................................................15

  2.   INSTALLATION OF vALvES ........................................................................................................................................15

2.1 MODEL 100 ............................................................................................................................................................15
2.2 MODEL 145 ............................................................................................................................................................15
2.3 MODEL 150 ............................................................................................................................................................15

3.   CLEANINg AND SANITIZINg INSTRUCTIONS..........................................................................................................16

3.1     CLEANING SOLUTION .....................................................................................................................................16
3.2     SANITIZING SOLUTION....................................................................................................................................16
3.3

DAILY CLEANING .............................................................................................................................................17

3.4

CLEANING LCD MONITOR ..............................................................................................................................17

3.5 

CLEANING MERCHANDISER LENS................................................................................................................17

3.6

ICE BIN CLEANING - PERFORM AT START UP AND MONTHLY ..................................................................17

3.7

CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX SYSTEMS ................................18

3.8

ICE CHUTE CLEANING  ...................................................................................................................................19

3.9 

REMOVAL OF MONITOR FOR SERVICE ........................................................................................................19

3.10 MONITOR WARRANTY.....................................................................................................................................20

4.

TROUBLESHOOTINg ............................................................................................................................................21-26

5.

LIgHT EMITTINg DIODES (LEDS).............................................................................................................................26

6.  AUTOMATIC AgITATION AND LOW ICE ALARM CONTROL ..................................................................................27

7.

ILLUSTRATIONS, pARTS LISTINgS, AND WIRINg DIAgRAMS

7.1    DECALS AND LABELS..................................................................................................................................28-29 
7.2

FINAL ASSEMBLY, POST-MIX IBD AND ICE DISPENSER ........................................................................30-31 

7.3

LCD UNIT, FINAL ASSEMBLY, POST-MIX IBD AND ICE DISPENSER ......................................................32-33

7.4

4600 NO COLD PLATE UNIT, FINAL ASSEMBLY, POST-MIX IBD AND ICE DISPENSER .......................34-35

7.5

FAUCET PLATE AND ICE CHUTE SUB-ASSEMBLY, POST-MIX, IBD.......................................................36-37

7.6

ELECTRICAL BOX AND GEAR MOTOR SUB-ASSEMBLY, POST-MIX, IBD .............................................38-39

2

IBD 4500/4600/LCD

Summary of Contents for 4400 Series

Page 1: ...all rights reserved LANCER 6655 Lancer Blvd San Antonio Texas 78219 To order parts call Customer Service 800 729 1500 Warranty Technical Support 800 729 1550 Email custserv lancercorp com www lancerco...

Page 2: ...15 3 CLEANINg AND SANITIZINg INSTRUCTIONS 16 3 1 CLEANING SOLUTION 16 3 2 SANITIZING SOLUTION 16 3 3 DAILY CLEANING 17 3 4 CLEANING LCD MONITOR 17 3 5 CLEANING MERCHANDISER LENS 17 3 6 ICE BIN CLEANI...

Page 3: ...y Water Booster Oetiker Clamps Fittings Water Regulator BIB SYSTEM BIB Rack BIB Regulator Set BIB Connectors verify correct amount for syrup lineup BIB Syrup Boxes DOUBLE CHECK CO2 Regulator Set Is th...

Page 4: ...ght 35 3 8 Inches 899 mm Width 22 Inches 558 8 mm Depth 30 1 2 Inches 775 mm WEIgHT Shipping 255 lbs 102 2 kg Counter Weight no ice 225 lbs 115 9 kg ICE Capacity 180 lbs 81 8 kg Dispensable 150 lbs 68...

Page 5: ...IBD NCP 8V 230V 50 60Hz DIMENSIONS Height 35 3 8 Inches 899 mm Width 30 Inches 762 mm Depth 30 1 2 Inches 775 mm WEIgHT Shipping 305 lbs 138 6 kg LCD Unit no ice 285 lbs 129 3 kg Counter Weight no ice...

Page 6: ...ternal maintenance The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit Only qualified personnel should service inter...

Page 7: ...d method to comply with NSF standards A leaking inlet water check valve will allow carbonated water to flow back through the pump when it is shut off and contaminate the water supply Ensure the backfl...

Page 8: ...pies 2 metros de la unidad cuando se utilicen bombas de jarabe intemas 10 Ajuste de las valvulas Cerci rese de que la temperatura de la bebida es inferior a 4 4 C 40 F antes de regular el coeficiente...

Page 9: ...SIG un r gulateur de pression d eau doit etre utilsis 7 Sur les unit s avec r gulateur d eau incorpor le r gulateur doit etre enlev si la pression d arrivve est inferi ure 25 PSIG 8 Pression de CO2 on...

Page 10: ...llation parts kits from the ice compartment D Inspect unit and parts for concealed damage s If damage exists notify delivering carrier and file a claim against same 1 2 DRAIN SpIDER The drain spider F...

Page 11: ...e B The selected location should be able to support the weight of the dispenser ice and possibly an icemaker being installed after counter cut out is made Total weight with icemaker for the IBD22 unit...

Page 12: ...o the WATER SUppLY Warnings and Cautions page 6 FIgURE 5 WATER NOTICE For the plain water supply line the inlet water flowing pressure should be at least 75 PSI 517 11 kPa If the water pressure is low...

Page 13: ...LET IS NOT AVAILABLE USE AN APPROVED METHOD TO GROUND THE UNIT FOLLOW ALL LOCAL ELECTRICAL CODES WHEN MAKING CONNECTIONS EACH DISPENSER MUST HAVE A SEPARATE ELECTRICAL CIRCUIT DO NOT USE EXTENSION COR...

Page 14: ...TALLING AN ICEMAKER ON THE DISPENSER USE A BIN THERMOSTAT TO CONTROL THE ICE LEVEL SEE BELOW THIS WILL PREVENT DAMAGE TO THE DISPENSING MECHANISM THE BRACKET FOR MOUNTING A THERMOSTAT IS LOCATED IN TH...

Page 15: ...l adjustment 1 2 inch C Reinstall bin lids 1 11 OTHER Pouring hot water into drain may cause the drain tube to collapse Allow only luke warm or cold water to enter the drain tube Pouring coffee tea an...

Page 16: ...TION DO NOT USE STRONg BLEACHES OR DETERgENTS THESE CAN DISCOLOR AND CORRODE vARIOUS MATERIALS DO NOT USE METAL SCRApERS SHARp OBJECTS STEEL WOOL SCOURINg pADS ABRASIvES OR SOLvENTS ON THE DISpENSER D...

Page 17: ...tic coating Do not use benzene thinner ammonia abrasive cleaners or compressed air See CD under Maintenance Guidelines for further info on maintenance of your monitor 3 5 CLEANINg MERCHANDISER LENS A...

Page 18: ...ocked See Fig 2 Section 1 2 N Fill Unit with ice and replace Top Cover O Reconnect Dispenser to power source 3 7 CLEANINg AND SANITIZINg BEvERAgE COMpONENTS BAg IN BOX SYSTEMS NOTE Extended lengths of...

Page 19: ...e arms of the lower chute E Mix the cleaning solution Put a portion of the solution into a spray bottle Soak the lower chute in the remaining solution F Spray the upper chute with the cleaning solutio...

Page 20: ...rough Lancer Corporation Do not send claims directly to Dell Monitor troubleshooting guide can be found on the Dell supplied CD B Abrasions to the monitor due to improper cleaning method s or due to u...

Page 21: ...ring harness not plugged in D PC board defective E Malfunctioning power supply A Connect dispenser to power source B Replace microswitch C Plug in wiring harness D Replace PC board E Check voltage to...

Page 22: ...car bonated drinks A Insufficient CO2 supply pres sure B Shutoff on mounting block is not fully open C Foreign debris in soda flow control D Defective LFCV module A Verify incoming CO2 pressure is be...

Page 23: ...Remove flow control from suspected valve and clean out any foreign material to ensure smooth spool movement C Repair or replace CO2 regulator 4 15 Water only dispensed no syrup Or syrup only dispensed...

Page 24: ...B Reset by turning the unit OFF and then ON by using the circuit breaker on the power supply or momentarily unplugging unit C Check connections of liquid level probe to PCB assembly D Replace PCB asse...

Page 25: ...p C C Locate short from a motor or solenoid harness and replace D Detect short by disconnecting all harnesses connected to power supply Restore power If breaker still trips replace power supply 4 21 B...

Page 26: ...ing the switch on the top of the transformer 5 4 LED D6 This light is on when 32VDC is present at the circuit board It should be lit whenever the unit is connected to a power source If the light is of...

Page 27: ...ndicator light With the switch in the ON position the light operates when a low ice condition exists In the OFF position the light is turned off The unit is shipped with the light switch in the ON pos...

Page 28: ...1 DECALS AND LABELS DANGER UNI T MAY ACT IVAT E UNE XPE CTE DLY DIS CON NEC T POW ER BEF ORE SER VIC ING OR CLE ANI NG UNI T ELE CT RIC AL SH OC K HA ZA RD HA ZA RD OU S MO VIN G PA RT S 1 2 3 4 5 6...

Page 29: ...ear Lens IBD22 27 0064 Clear Lens IBD30 5 06 1184 01 Label Cleaning Merchandiser 6 06 1182 04 Label Wiring Diagram 115V IBD See Section 7 8 06 1521 02 Label Wiring Diagram 230V IBD See Section 7 10 7...

Page 30: ...7 2 FINAL ASSEMBLY pOST MIX IBD AND ICE DISpENSER 30 IBD 4500 4600 LCD...

Page 31: ...nd 7 05 1476 Lid Front IBD Round 8 82 2630 Merchandiser Assy IBD 22 Inch Round 82 2641 Merchandiser Assy IBD 30 Inch Round 9 03 0300 Wire Clip Adhesive 10 23 1038 01 Drain Spider IBD 11 03 0049 Clip C...

Page 32: ...IBD 4500 4600 LCD 32 7 3 LCD UNIT FINAL ASSEMBLY pOST MIX IBD AND ICE DISpENSER...

Page 33: ...10 24X 5 SELF DRILL TAP ZN 13 30 10141 SPLASH PLATE 30 MERCURY 14 82 4153 DRIP TRAY ASSY FS 30 15 04 0559 CAP PROTECTIVE VINYL VC 375 8 16 17 30 10797 BRACKET SUPPORT LCD MERCH30 18 30 9664 BRKT BIN S...

Page 34: ...IBD 4500 4600 LCD 34 7 4 4600 NO COLD pLATE UNIT FINAL ASSEMBLY pOST MIX IBD AND ICE DISpENSER...

Page 35: ...EX IBD FS 16 6 05 1606 LID BACK IBD30 RND 7 05 1476 LLD FRONT IBD RND 8 05 1623 Merchandiser SUBAssy IBD30 RND 9 03 0300 CLIP WIRE ADHESIVE HEYCO IBD 10 23 1038 01 Drain Spider IBD 11 03 0049 Clip Cor...

Page 36: ...10 8 7 21 6 5 4 2 1 3 12 9 TO TRANSFORMER W H IT E BLACK TIE WRAP TIE WRAP BLACK TIE WRAP TIE WRAP BLACK TO KEY SWITCH 15 14 13 7 5 FAUCET pLATE AND ICE CHUTE SUB ASSEMBLY pOST MIX IBD 36 IBD 4500 460...

Page 37: ...000 RH PH SL 6 04 0553 Screw 10 24 X 1 75 LG 7 82 3987 Chute Assy Printed Small Dispenser IBD 8 05 0928 02 Trap Door IBD 9 04 0504 Screw 8 18 X 0 375 PHD 10 82 4226 Solenoid Assy IBD 11 82 1551 01 Tr...

Page 38: ...26 25 25 28 29 20 2 14 15 16 17 17 19 18 13 12 11 11 9 2 3 4 2 8 2 1 2 3 7 4 5 2 6 6 7 BLACK WHITE B L A C K W H IT E 2 10 29 30 29 29 27 26 7 6 ELECTRICAL BOX AND gEAR MOTOR SUB ASSEMBLY pOST MIX IB...

Page 39: ...0 Valve 15 05 1859 Body Detector Sensor Plug 16 05 1858 Body Emitter Sensor Plug 7 6 ELECTRICAL BOX AND gEAR MOTOR SUB ASSEMBLY pOST MIX IBD 17 02 0155 O Ring 2 015 18 52 2353 Body Assy Detector Senso...

Page 40: ...7 Grommet Rubber G3002 3 X X 2 03 0368 Retainer Pin Agitator IBD 1 X X 3 05 2293 01 Ice Shroud IC 1 X X 4 23 1401 Agitator Assy Helical IC HEX 1 X R 5 23 1363 Extension Assy 4 1 2 IBD30 1 X X 6 42 010...

Page 41: ...7 8 WIRINg DIAgRAM 115v 60HZ 41 OPERATIONS AND SERVICE MANUAL PN 28 0255 11...

Page 42: ...IBD 4500 4600 LCD 42 7 9 WIRINg DIAgRAM 230v 50 60HZ...

Page 43: ...2 SECOND 3 SECOND 4 SECOND SLIDE SWITCHES SLIDE SWITCH UP TO TURN ON SLIDE SWITCH DOWN TO TURN OFF CUBE ICE SETTING AGITATION ON TIME 2 SEC OFF TIME 60 MIN PELLET ICE SETTING AGITATION ON TIME 4 SEC O...

Page 44: ...NOT SHOWN SYRUP 2 SYRUP 1 SYRUP 4 SYRUP 3 SYRUP 6 SYRUP 5 6 5 4 3 2 1 SODA WATER 1 2 3 SODA WATER 6 7 8 SODA WATER 4 SODA WATER 5 SYRUP 2 SYRUP 3 SYRUP 4 SYRUP 5 SYRUP 6 8 7 6 3 2 1 RECOMMENDED PLUMBI...

Page 45: ...OPERATIONS AND SERVICE MANUAL PN 28 0255 11 7 13 IBD 22 COUNTER CUTOUT 45...

Page 46: ...7 14 IBD 30 COUNTER CUTOUT 46 IBD 4500 4600 LCD...

Page 47: ...o prevent possible harm to the environment from improper disposal recycle the unit by locating an authorized recycle outlet or contact the retailer where the product was pur chased Comply with local r...

Page 48: ...LANCER To order parts call Customer Service 800 729 1500 Warranty Technical Support 800 729 1550 Email custserv lancercorp com www lancercorp com 48 IBD 4500 4600 LCD...

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