VI
ConTEnTs
30.3.1 - Test data and settings
30-21
30.3.2 - Tightening torque
30-26
30.3.3 - Compression test
30-33
30.3.4 - Assembly and disassembly of the engine on the assembly stand
30-35
30.3.5 - Valve clearance adjustment (with the exhaust gas recirculation module absent or
removed).
30-40
30.3.6 - Valve clearance adjustment (with the exhaust gas recirculation module installed).
30-50
30.3.7 - Removal and refitting of the rocker arms and pedestals
30-61
30.3.8 - Disassemble and complete the rocker and support, check
30-66
30.3.9 - Disassembly and assembly of the cylinder head
30-70
30.3.10 - Valve assembly and disassembly
30-77
30.3.11 - Valve check
30-82
30.3.12 - Check the valve guide
30-83
30.3.13 - Check the valve residual
30-84
30.3.14 - Check the endfloat of the crankshaft
30-86
30.3.15 - Check the crankshaft
30-91
30.3.16 - Replace the crankshaft O-ring (flywheel end)
30-95
30.3.17 - Replacing the crankshaft O-ring (opposite end to flywheel)
30-99
30.3.18 - Check the connecting rod drum
30-103
30.3.19 - Assembly and disassembly of the crankshaft
30-110
30.3.20 - Disassembly and assembly of the piston and connecting rod drum
30-121
30.3.21 - Check the piston
30-128
30.3.22 - Check the piston rings and piston grooves
30-130
30.3.23 - Assembly and disassembly of piston cooling nozzles
30-135
30.3.24 - Removal and refitting of the crankcase breather
30-135
30.3.25 - Cylinder liner check
30-138
30.3.26 - Fitting and removing the cylinder sleeve
30-141
30.3.27 - Check the protrusion of the cylinder liner
30-147
30.3.28 - Removal and refitting of the front cover (opposite end to flywheel)
30-148
30.3.29 - Disassembly and assembly of the connector box
30-153
30.3.30 - Disassembly and assembly of the gear case cover
30-156
30.3.31 - Assembly and disassembly of the camshaft
30-166
30.3.32 - Check the camshaft
30-169
30.3.33 - Removal and refitting of the turbocharger
30-170
30.3.34 - Removal and refitting of the charge air duct
30-176
30.3.35 - Fitting and removing the exhaust gas recirculation module
30-180
30.3.36 - Removing and fitting the fuel pump (driven by toothed belt)
30-185
30.3.37 - Removal and refitting of the fuel control unit
30-195
30.3.38 - Removal and refitting of the high-pressure pump (installation position A)
30-200
30.3.39 - Removal and refitting of the high-pressure pump (installation position B)
30-208
30.3.40 - Removal and refitting of the common rail
30-217
30.3.41 - Removal and refitting of the injectors
30-223
30.3.42 - Removal and refitting of the pressure cut-off valve
30-230
30.3.43 - Removal and refitting of the fuel pressure sensor
30-232
30.3.44 - Disassembly and assembly of the gear case cover
30-234
30.3.45 - Removal and refitting of the oil sump pan.
30-244
30.3.46 - Removal and refitting of the oil cooler
30-247
30.3.47 - Disassembly and assembly of the oil radiator housing
30-251
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Summary of Contents for R7.190 DCR
Page 1: ...Workshop manual R7 190 DCR ZKDS7902W0LL10010 R7 210 DCR 10010...
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Page 11: ...0 1 0 Introduction...
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Page 23: ...10 1 10 Technical characteristics...
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