Lamarche TPSD2 Standard Series Installation And Operation Manual Download Page 1

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La Marche Manufacturing Company

www.lamarchemfg.com

TPSD2

Filtered Battery Charger
Power Supply / Battery Eliminator

Installation and Operation Manual

106 Bradrock Dr. Des Plaines 60018-1967
Tel: 847 299 1188 Fax: 847 299 3061

CPN 140440

Instruction Drawing Number: P25-LTPSD2-1

Revision A00 Rev. Date: 03/19 ECN: 22150

Option 551

Standard

Summary of Contents for TPSD2 Standard Series

Page 1: ...red Battery Charger Power Supply Battery Eliminator Installation and Operation Manual 106 Bradrock Dr Des Plaines 60018 1967 Tel 847 299 1188 Fax 847 299 3061 CPN 140440 Instruction Drawing Number P25 LTPSD2 1 Revision A00 Rev Date 03 19 ECN 22150 Option 551 Standard ...

Page 2: ...ome in contact with any internal components Do not operate this charger outside the input and output ratings listed on the charger nameplate Do not use this charger for any purpose not described in the operation manual Mechanical Safety This charger or parts of the charger may get very hot during normal operation use care when working nearby Do not expose equipment to rain or snow Always install i...

Page 3: ...rger sent back for evaluation and repair CAUTION Failure to properly file a claim for shipping damages or provide a copy of the claim to La Marche may void warranty service for any physical damages reported for repair Returns for Service Save the original shipping container If the product needs to be returned for service it should be packaged in its original shipping container If the original cont...

Page 4: ... DC Output Connections 9 2 4 Alarm Connections 10 2 4 1 Alarm Connection Procedure 11 2 4 2 Understanding the Alarms 11 2 5 External Temperature Compensation Option 11W 11Y 13 2 6 Load Sharing 14 2 7 Remote Equalize 15 2 8 Remote Voltage Sensing 15 2 9 Ground Detection 15 2 10 DNP 3 0 Modbus SCADA Interface Option 21P 21Q 16 2 11 Battery Side Alarm Sensing Option 565 17 3 Operation 18 3 1 Starting...

Page 5: ...nclosure Bolt Pattern 5 Figure 5 9 Enclosure Bolt Pattern 5 Figure 6 TPSD2 Enclosure Footprint 6 Figure 7 Rack Mounting Configurations 4B Enclosure 7 Figure 8 User Connections to Alarm Contacts on S2A 198 Board 10 Figure 9 S2A 341S Display Control Board 10 Figure 10 Example Connections Customer Provided Equipment 11 Figure 11 Temperature Compensation Connections External and Internal 13 Figure 12 ...

Page 6: ...e powered with 120 208 240 or 480VAC Understanding the Model Number The TPSD2 model number is coded to describe the options that are included Find the model number on the nomenclature nameplate of the charger Then follow the chart to determine the configuration of your battery charger Optional Accessories Included in the Charger This charger may have been outfitted with a number of optional access...

Page 7: ...s 69 9 kg 4T Case 175 lbs 79 4 kg 4T Case 211 lbs 95 7 kg 9 Case 225 lbs 102 1 kg 50 Hz 4T Case 110 lbs 49 8 kg 4T Case 138 lbs 62 6 kg 4T Case 165 lbs 74 8 kg 4T Case 170 lbs 77 1 kg 4T Case 193 lbs 87 5 kg 4T Case 233 lbs 105 7 kg 9 Case 248 lbs 112 5 kg 48 VDC 60 Hz 4B Case 90 lbs 40 8 kg 4B Case 110 lbs 49 9 kg 4T Case 150 lbs 68 kg 4T Case 150 lbs 68 kg 4T Case 155 lbs 70 3 kg 4T Case 180 lbs...

Page 8: ... Case 420 lbs 490 lbs 550 lbs 600 lbs 660 lbs 800 lbs 850 lbs 900 lbs 190 5 kg 222 3 kg 249 5 kg 272 2 kg 299 4 kg 362 9 kg 385 6 kg 408 2 kg 50 Hz 72 Case 72 Case 727 lbs 882 lbs 329 8 kg 400 1 kg Table 2 Case Type and Weight Three Phase 25 200 ADC The 4B and 4T cases do not feature lifting eyes for moving Instead move these chargers whenever possible with a forklift truck using the supplied ship...

Page 9: ...e of at least 6in 152mm of free air must be maintained on the top bottom and both sides for cooling air Maintain 36in 914mm or more of clearance at the front of the charger in order to allow for operation and maintenance The bolts or screws used to secure the charger should be sufficient length to assure a vibration free mounting The preferred fastener is a machine bolt backed with a flat washer l...

Page 10: ... Procedure To wall mount the TPSD2 install four 0 5 in 12 7 mm bolts on the wall rated to support the charger weight plus a safety factor of at least two times Secure the charger on bolts add appropriate mounting hardware and tighten securely Refer to the figures below for mounting dimensions and specifications NOTE All above dimensions are in inches For further TPSD2 enclosure information see the...

Page 11: ...s 72 and 44 enclosures include the height of the bracket in their overall height Floor Mounting Procedure To floor mount the TPSD2 install four anchor bolts into the floor Place the charger on the bolts add appropriate mounting hardware and tighten securely The figure below shows the footprint and the bolt size of each TPSD2 enclosure style All dimensions are in inches Case Size A B Bolt Size 4T 1...

Page 12: ...ttom of the charger are accessible after the charger is rack mounted The table and figure below show rack mounting options for the TPSD2 charger Rack Mounting Procedure To rack mount the TPSD2 first mount the charger onto the rack mounting brackets using the hardware supplied Second install the brackets onto the rack Provide at minimum 6in 152mm of air space above and below to allow for cooling If...

Page 13: ...ut current listed on the charger nameplate NOTE Feeder breaker should be sized to match the size of the AC protection used in charger Breaker Size Fuse Size Amps AWG Minimum Wire Size Requirement for Customer Connection AWG Minimum Wire Size for Equipment Grounding 3 14 14 5 14 14 10 14 14 15 14 14 20 12 12 25 10 12 30 10 10 40 8 10 50 8 10 60 6 10 70 6 8 80 4 8 90 4 8 100 4 8 125 2 6 150 1 6 175 ...

Page 14: ...ments AVD K LF A CMA Calculating Current Carrying Capacity of Wire Table 6 Wire Size Area Table K LF AVD CMA MaxAmp NOTE These are recommended sizes per La Marche Standards The National Electrical Code NEC and Local Wiring Codes must be followed DC Connection Procedure To prevent the DC circuit breaker from tripping when connecting the battery connections should be done in the following order 1 Ma...

Page 15: ...ime of longer than 5 seconds the Summary alarm relay will activate if the corresponding alarm is included in the Summary alarm The HVSD alarm is default set to trigger after 20 seconds When an alarm activates the specific indicator on the front panel will light any connected remote annunciators will activate and the display will cycle through all active alarms All alarm contacts for the S2A 198 re...

Page 16: ...he desired alarm EXAMPLE A customer wants a green lamp to be illuminated at all times and wants a red lamp to illuminate and a speaker to sound when the Summary alarm triggers The customer would make the connections to the NC and C contacts on one set of the Summary relay contacts between the speaker and a power supply On the other set of Summary relay contacts the customer would connect the NO an...

Page 17: ...If the charger has Ground Detection disabled this alarm will not function POSITIVE GROUND ALARM will trigger and the red POSITIVE GROUND FAULT LED will turn on if 1 2mA or greater current is measured between the positive terminal of the battery and earth ground The alarm will clear once the positive ground condition is no longer present If the charger has Ground Detection disabled this alarm will ...

Page 18: ...mately two feet of the probe is taken inside the charger enclosure External Probe Connection Procedure Before making any connections to the TPSD2 ensure that the AC Power is off at the main breaker box and the charger s breakers are off Verify that no voltage is present by using a voltmeter at all input and output terminals Procedure for Standard Chargers 1 Locate the TS 6 terminal strip inside th...

Page 19: ...next charger This connection can be made with a 16 AWG wire Refer to Figure 13 4 Once batteries are fully charged and or loads are stabilized turn OFF all chargers except for one 5 Take a voltage reading of the Float voltage on the output of the charger 6 Turn on the next charger turn off the first charger 7 Set the output voltage of the next charger to match the first by adjusting the Float volta...

Page 20: ...sing terminals are on terminals 1 2 of J5 as shown on Figure 14 Connections can be made by using a 16 AWG wire The positive remote sensing lead should contain an external 1 Amp fuse for negative ground system The negative remote sensing lead should be fused for positive ground system When remote sensing is wired the unit output may have to be readjusted to compensate for the protection diodes on t...

Page 21: ...cate the S2A 341S board inside the charger Refer to Figure 15 all jumpers are located on the component side of the board Figure 15 S2A 341S Digital Control Board Back View To ENABLE Ground Detection Install jumper JP5 Move jumper JP76 JP77 to JP76 position Move jumper JP78 JP79 to JP78 position To DISABLE Ground Detection Remove jumper JP5 Move jumper JP76 JP77 to JP77 position Move jumper JP78 JP...

Page 22: ...ble between the port on the communication board and the port on the computer For more details on connection instructions as well as operation instructions refer to the DNP 3 0 Modbus SCADA Interface instruction manual included with the TPSD2 The DNP 3 0 Modbus instruction manual is also available online at http www lamarchemfg com 2 11 Battery Side Alarm Sensing Option 565 The optional battery vol...

Page 23: ...rload Reset 5 of the Overload threshold Current Limit 115 of nominal output current 5 High DC Voltage 2 45 V C 1 61 V C 5 High DC Voltage Reset 5 of the High DC Voltage threshold High Voltage Shutdown 2 50 V C 1 65 V C 20 Battery End of Discharge 1 75 V C 1 10 V C 5 End of Discharge Reset 5 of the End of Discharge threshold Equalize Timer Mode Automatic Equalize Off Mode P0 Equalize Time 8 Hours T...

Page 24: ...d software number 3 2 Digital Control Board The standard TPSD2 comes with an LCD digital control board Option 551 replaces the LCD display with a VFD display The digital control board is a more attractive and user friendly option with many additional features Figure 17 TPSD2 Front Panel Option 551 After the TPSD2 has completed the startup sequence AC ON and FL green LED indicators on the front pan...

Page 25: ...t hours by default and the Equalize timer mode is P0 by default Both the timer and the mode can be changed via Settings Menu refer to Section 3 4 1 3 under Equalize Timer Settings In all of the Equalize Modes the charger will immediately return to Float Mode if the CHARGE MODE button is pressed or when it completes its full Equalize time Auto EQ OFF Mode P0 Mode P0 is a manual Equalize cycle and i...

Page 26: ...button will store the value and step back The BACK button will not save the change and will go a step back At any point the settings menu can be exited with or without saving the settings The settings menu is divided into 4 submenus Float Eq Voltage Alarm Settings Advanced Settings and Return to Defaults Return to Defaults The 4th option in the Settings Menu is Return to Defaults This option reset...

Page 27: ... specific TPSD2 charger Summary Alarm Selects The Summary alarm selects setting allows the user to choose whether or not to include the Low Current Alarm Ground Detection Alarms and AC Failure Alarm as part of the Summary Alarm By default all three of these alarms are included in the Summary Alarm NOTE The Low DC Voltage and High DC Voltage alarms are included in the Summary alarm and cannot be re...

Page 28: ... the user to determine the time delay between the alarm condition and alarm indication If an alarm condition returns to normal before the delay time the alarm will not indicate The delay can be changed for Overload Alarm End of Discharge Alarm Ground Detection Alarm AC Alarm Low Current Alarm Low Voltage Alarm High Voltage Alarm and High Voltage Shutdown Alarm The delay for all alarms is adjustabl...

Page 29: ...truction manual included with the charger Chargers with DNP 3 0 Communication Protocol Option 21P Setting Default Setting Selection DNP Node Address 0004 DNP Port Type RS485 RS485 RS232 DNP Parity Type None None ODD EVEN DNP Baud Rate 9600 1200 2400 4800 9600 19200 38400 DNP IP Address 192 168 000 006 DNP Subnet Mask 255 255 255 000 DNP Gateway 192 168 000 001 DNP TCP Port Number 20000 Read Only M...

Page 30: ...both the LEDs on the display board as well as any alarm relay contacts 3 5 1 Test LEDs The Test LEDs menu allows the user to run a basic lamp test on the TPSD2 After selecting this menu press the ENTER button to light all of the LEDs on the display membrane To end the LED test press back NOTE Any additional LEDs on auxiliary boards will not be affected by this LED test 3 5 2 Test Relays The test r...

Page 31: ...26 3 6 TPSD2 Customer Configuration Menu Structure Submenu is dependent on communications option included in charger ...

Page 32: ...air vents are open Remove dust and debris from interior of unit 2 Verify all connections are tight 3 Perform a visual inspection on all internal components 4 Check front panel meters for accuracy and LED operation 5 Measure the output ripple Without interrupting a live system measure ripple at the output terminals of the charger with a True RMS multimeter in the AC Voltage setting If the ripple re...

Page 33: ... problem is found to be located in the printed circuit boards the board should be replaced No attempt should be made to repair circuit boards in the field La Marche Service Technicians are available to help with troubleshooting or with scheduling charger service When calling for a service inquiry or for troubleshooting assistance be sure to have all of the following information on hand 1 Equipment...

Page 34: ...r to Section 4 3 4 Loose Connections on DC Breaker Inspect DC cable connections and assure proper insertion Incorrect Battery Connected Measure battery voltage and verify against charger nameplate 3 Low Output Voltage or Current No AC Input Voltage Applied Measure and confirm input voltage Incorrect Battery Connected Measure battery voltage and verify against charger nameplate Incorrect Damaged or...

Page 35: ...rvice check as follows 1 Disconnect AC input power to the charger Disconnect the DC battery and loads from the charger 2 Set ohmmeter scale on ohms scale RX100 Measure from one terminal of the input to one terminal of the output Meter should not indicate If the meter reads full scale deflection this indicates an AC DC short During shipping an AC wire may rub against the DC lugs terminals etc and c...

Page 36: ... resistance in either direction indicating an open circuit 4 All diodes must be checked in the event that more than one diode is defective 5 If the diode is defective remove the defective diode from the heatsink and replace with a new diode 4 3 4 Checking Capacitors 1 When checking capacitors assure all AC power is turned off and battery is disconnected from charger Check capacitors with DC voltme...

Page 37: ...V and TPSD2 100 48V Optional breaker is rated at 10KAIC Emergency Restoration The battery charger may be connected to a battery which is heavily discharged and recharge it without clearing any protective devices ENVIROMENTAL Audible Noise Less than 65dBA at any point 5 feet from any vertical surface Operating Temperature 32 to 122 F 0 to 50 C Storage Temperature 40 to 185 F 40 to 85 C Relative Hum...

Page 38: ...20 8 4 15 17 19 25 25 48 Volt Systems TPSD2 6 48V 6 4 10 TPSD2 12 48V 12 8 15 TPSD2 20 48V 20 14 6 7 7 8 20 10 10 6 7 7 3 10 10 TPSD2 25 48V 25 17 8 4 9 7 30 15 15 17 19 15 15 TPSD2 30 48V 30 21 11 12 30 15 15 17 19 15 15 TPSD2 35 48V 35 24 12 14 30 15 15 5 9 10 17 19 20 20 TPSD2 50 48V 50 34 17 20 30 15 15 8 4 15 17 19 25 25 TPSD2 75 48V 75 51 26 30 30 15 15 13 20 17 19 40 40 TPSD2 100 48V 100 34...

Page 39: ...Systems TPSD2 50 48V 50 8 5 9 8 15 15 TPSD2 75 48V 75 13 15 25 25 6 3 10 TPSD2 100 48V 100 17 20 30 30 8 5 15 TPSD2 150 48V 150 26 30 40 40 13 20 TPSD2 200 48V 200 34 40 60 60 17 25 130 Volt Systems TPSD2 6 130V 25 11 13 20 20 TPSD2 30 130V 30 13 15 20 20 6 3 10 TPSD2 35 130V 35 15 18 25 25 7 4 10 TPSD2 50 130V 50 22 25 35 35 11 20 TPSD2 75 130V 75 32 37 50 50 16 25 20 30 TPSD2 100 130V 100 43 49 ...

Page 40: ...PSD2 75 24V 13 2294 1950 344 1174 TPSD2 100 24V 17 3059 2600 459 1566 48 Volt Systems TPSD2 6 48V 4 367 312 55 188 TPSD2 12 48V 8 1 734 624 110 375 TPSD2 20 48V 6 7 1224 1040 184 628 TPSD2 25 48V 8 4 1529 1300 229 781 TPSD2 30 48V 11 1835 1560 275 938 TPSD2 35 48V 12 2141 1820 321 1095 TPSD2 50 48V 17 3059 2600 459 1566 TPSD2 75 48V 26 4588 3900 688 2348 TPSD2 100 48V 34 6118 5200 918 3132 130 Vol...

Page 41: ... 2504 TPSD2 75 130V 32 10851 9750 1101 3756 TPSD2 100 130V 43 14468 13000 1468 5008 TPSD2 125 130V 53 18085 16250 1835 6260 TPSD2 150 130V 64 21702 19500 2202 7512 Appendix D Field Installable Accessory Kits La Marche offers multiple accessory kits that are available for purchase separately from the TPSD2 chargers These accessories are installable in the field Not all accessory kits will be instal...

Page 42: ... elects not to return the equipment to the factory and wishes a factory service representative to make adjustments and or repairs at the equipment location La Marche s field service labor rates will apply A purchase order to cover the labor and transportation cost is required prior to the deployment of the service representative In accepting delivery of the equipment the purchaser assumes full res...

Page 43: ...ts and testing performed by factory personnel Should it be necessary to return a piece of equipment or parts to the factory the customer or sales representative must obtain authorization from the factory If upon inspection at the factory the defect was due to faulty material or workmanship all repairs will be made at no cost to the customer under the Extended Warranty Transportation charges or dut...

Page 44: ...39 Appendix G Document Control and Revision History Part Number 140440 Instruction Number P25 LTPSD2 1 Issue ECN 22150 03 19 22150 03 19 ...

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