Laguna Tools Smartshop II Series, Manual

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EMI filter

VFD

[Variable frequency drive]

Front electrical panel

Main Isolation switch

Breaker Fuses 24V power supply 72V p.s.

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Summary of Contents for Smartshop II Series

Page 1: ...ll 5 X10 7 5HP spindle CNC Router SmartShop ll 4 x8 11HP HSD Spindle 10HP Vacuum CNC Router w ATC SmartShop ll 5 x10 11HP HSD Spindle 10HP Vacuum CNC Router MCNC SS2 4X8 6 HP LIQUID COOLED MCNC SS2 4...

Page 2: ......

Page 3: ...ving Your CNC Router 6 Introduction to Your CNC Router 6 Parts of Your CNC Router 7 What You Receive with Your CNC Router 9 Where to Locate Your CNC Router 9 Unpacking Your CNC Router 10 Assembly and...

Page 4: ...istributor Read carefully before operating the machine 1 Keep the working area clean and be sure adequate lighting is available 2 Do not wear loose clothing gloves bracelets necklaces or ornaments Wea...

Page 5: ...empted by others Laguna Tools Inc is not responsible for additional tools or modifications sold or performed other than from by Laguna Tools Inc on any Laguna Tools Inc machine Warranty maybe voided u...

Page 6: ...party Before you unpack your new machine you will need to first inspect the packing invoice and shipping documents supplied by the driver Ensure that there is no visible damage to the packing or the...

Page 7: ...7 Parts of the SmartShop ll Router spindle Bed Gantry Vacuum table Controller Electrical cabinet Oiler Frame Vacuum switches...

Page 8: ...spindle motion system It is moved along the length of the bed by a precision rack and pinion system that is controlled by the machine controller 3 Router Spindle The router spindle is moved along the...

Page 9: ...the use of the CNC machine Like all machines there is danger associated with the machine Injury is frequently caused by lack of knowledge or familiarity Use this machine with respect If normal safety...

Page 10: ...ofessional assistance Do not attempt any procedure that you feel is unsafe or that you do not have the physical capability of achieving 3 Use a forklift with sufficient lifting capacity and forks that...

Page 11: ...he complete table and the dust hose will follow the head If there is insufficient slack the hose may break or damage the dust shroud It is suggested that the hose be suspended from the ceiling of the...

Page 12: ...essure Once the pressure is adjusted push the cap in Note It is strongly recommended that 90 psi is supplied to the SmartShop II and that the regulator then be set to 85 psi This will ensure that the...

Page 13: ...hat it is the correct way up water inlet lowest and place the water return pipe into the container The logical position for the water container is just behind the control box close to the caterpillar...

Page 14: ...collet on the side The collet will compress and pop out Do not try to remove the collet while a cutter is fitted as the collet will not compress and pop out 3 Fit the spindle nut and collet assembly...

Page 15: ...een manual release button Once the green manual release button is released the tool holder will be pulled up into the spindle hole and clamped in position Note You will notice that there is air escapi...

Page 16: ...ite spiral that actually tends to pack the chips into the kerf These bits prevent chipping the material surface especially with veneers or melamine surfaces 4 Combination Compression Router Bits These...

Page 17: ...of the router head The switches are factory set and no adjustment should be required If adjustment is required contact your service technician prior to conducting any adjustment Z axis home switch Y...

Page 18: ...pins The pins can be extended or retracted by activating the foot switch The pins are used as a convenient way to locate a sheet onto the vacuum table Location pins Foot activation switch Automatic t...

Page 19: ...uches the contact button electrical contact is made and the cutter will move up away from the contact button The machine now knows the height of the cutter There is also a manual method that is detail...

Page 20: ...PROG button This will take you to the program page 4 Press ACCESS USB button The active program box will display the name of the first program on your USB 5 Use the arrow keys to select a file 6 Press...

Page 21: ...s extracted evenly across the zone T slots are also provided to allow you to clamp jobs spoil boards to the table should it be required Vacuum zone on off switches Fitting the foam rubber gasket It is...

Page 22: ...table Spoil board material and precautions The spoil board has two functions 1 To protect the vacuum table from the cutters You will set the depth of your cutter a few thousandths of an inch deeper th...

Page 23: ...vacuum table ensure that the table is perfectly clean free from sawdust and dirt If there is sawdust or other debris on the table it will change the height of the spoil board and it will not be flat...

Page 24: ...ssible to skim the board and reuse it but the likelihood is that it is scrap Spoil board The spoil board must cover the complete table and sit on the flats around the table If the spoil board does not...

Page 25: ...t be noted that the table must be protected with a packer when using jacking bolts If the jacking bolts come in contact with the plastic or aluminum of the table the plastic or aluminum will be damage...

Page 26: ...cumination 3 DO keep your collets clean Fine dust builds up and they get tight 4 When doing carving work it is necessary to use a much larger volume of water for the spindle cooling reservoir 5 DO NOT...

Page 27: ...ease Hold press the start button and the program will continue Stop This button Stops the active program Run This button is a page jump to the first Run home screen Man This button is a page jump to t...

Page 28: ...28 SCREEN OVERVIEW...

Page 29: ...ate and speed 4 Start at Tool allows the operator to start a program from a specific tool in a multiple tool program 5 Machine Coords is a drop down menu to select which dimension set is shown in the...

Page 30: ...splays the programs run time 4 G CODE MONITOR Shows the current line of code as it is ran 5 VERIFY ORIGIN This button will move the X and Y axes to the G54 set in the Zero Point Reference 6 DUST HOOD...

Page 31: ...ed for entering a percentage above and below the programmed rates of feed and speed The red numbered fields show the current rates of feed and speed The field RAPID is used to restrict the machines fe...

Page 32: ...STEP JOG When pressed selects a step jog mode based on the resolution chosen under STEP SIZE 3 X AXIS Y AXIS Z AXIS AND A AXIS Buttons are used to select the axis you wish to jog 4 JOG PAST Y SAFE But...

Page 33: ...ator needs to run a single line of G code at a time This can do manual tool changes and move any axis to a specific location in the table Press on the pink command window and an alpha numeric pad will...

Page 34: ...X Y SPEED LIMIT is the top speed the controller will rapid at when 100 of feed rate is required 4 Z A SPEED LIMIT is the top speed the controller will rapid at when 100 of feed rate is required 5 The...

Page 35: ...ams 3 ACCESS CF CARD Opens the list of stored programs on the controllers CF card 4 COPY Button moves a program from either the network or the USB to the CF card on the controller 5 DELETE Button is u...

Page 36: ...will zero the X and Y axis DRO under relative coordinates display You can then jog from there to get precise measurement when needed This function does not affect machine or zero point offset locatio...

Page 37: ...replaced or upgraded Simply insert a USB memory stick and press export A file called machine settings will be generated It is suggested you save this file securely so a rebuild or upgrade can be done...

Page 38: ...he tool from the drop down menu If a different tool is in spindle than you selected for touch off then the machine will make a tool change eform the touch off for the tool selected 3 Press Teach Tool...

Page 39: ...r and will be covered in the advanced section of the manual 1 Z spoil is a user field that is required when using a spoil board to tell the tool table the actual position of Z Zero of each tool After...

Page 40: ...he left side fields are for setting the positive and negative limits of each axis s travel 2 The right side of the screen is used to set up a home network for file transfers and remote control via VNC...

Page 41: ...outside the machine s parameters there will be a message on one of these alarm screens The first screen represents CNC System and Machine faults The second screen represents Axis errors If the error...

Page 42: ...he MAN membrane switch to access the manual control screen 4 Press CONT JOG button to select continuous jog 5 Using drop down menu for JOG SPEED to select the speed you are comfortable jogging at 6 Se...

Page 43: ...facing the spoil board Press the manual tool release near the spindle and hold the cone into the spindle opening and release the tool release button you will feel the tool holder get drawn upward as...

Page 44: ...ne and System are ready for the program run as described below 24 Press RUN membrane switch to access the RUN screen 25 Verify tool 8 is listed as ACTIVE tool in the active tool field 26 Make sure the...

Page 45: ...en put the tool away if one is in the spindle and pick up the tool you requested to measure The measuring is performed by moving X and Y over the tool switch and slowly lowering Z axis until the switc...

Page 46: ...46 Ethernet connection 1 Control panel 2 Network hub 3 Ethernet cable 4 Ethernet cable connected to screen 5 Screen seen from inside of control cabinet 6 Ethernet cable connected to network hub...

Page 47: ...er removed Control panel back up battery To replace the control panel has a backup battery 1 Remover the control panel from the electrical control cabinet 2 Release the battery cover and remove 3 Pull...

Page 48: ...for tool in spindle 20 Sync No Turns on mister output 21 Sync No Turns off mister output 29 Sync Yes Predefined End of Main Program Subprogram 30 Sync Yes Predefined End of Main Program Subprogram tur...

Page 49: ...Yes Retracts rack 200 Sync Yes A Axis free run MoveVelocity command 201 Sync Yes Stop A Axis 202 Sync No 203 Sync Yes Plasma DO_START_ARC 1 400 Sync Yes Tangent Axis move Z Axis Offset to TanSafe posi...

Page 50: ...50 G code...

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Page 53: ...run true and this will affect the performance of your machine Weekly checks 1 Clean the cutters 2 Check cutter teeth for chips and dullness 3 Generally inspect the machine for damage and loose or worn...

Page 54: ...not over lubricate the machine as the excess oil attracts dirt and sawdust It is recommended that one pump of the oiler once a month will be sufficient to keep your machine lubricated When the oil tan...

Page 55: ...55 Components inside the electrical control box PLC rack B R controller Drivers Main Breaker Termination block...

Page 56: ...56 EMI filter VFD Variable frequency drive Front electrical panel Main Isolation switch Breaker Fuses 24V power supply 72V p s...

Page 57: ...al reasons are dull cutting tools no water in the coolant tank blockage in the coolant pipe and excessive ambient temperature if water cooled Squeaking noise 1 Check the bearings 2 Check pulleys and b...

Page 58: ...Replace the controller 5 The supply voltage is not within specification Note The power must only be 24V The gantry or router head will not function 1 Controller cable loose 2 Drive wires loose or dam...

Page 59: ...59 Machine drawing...

Page 60: ...60 Note The wiring may vary from the following drawings dependent on the options that you ordered...

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Page 69: ...ations subject to change Machines may be shown with optional accessories 2018 Laguna Tools Inc LAGUNA and the LAGUNA Logo are the registered trademarks of Laguna Tools Inc All rights reserved 2072 Alt...

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