Labkotec idOil Solar Installation And Operating Instructions Manual Download Page 1

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idOil

Solar

Solar Powered Oil and Sand Separator Alarm

Device

Installation and Operating Instructions

DOC001599-EN-3

11/21/2019

Summary of Contents for idOil Solar

Page 1: ...idOil Solar Solar Powered Oil and Sand Separator Alarm Device Installation and Operating Instructions EN DOC001599 EN 3 11 21 2019...

Page 2: ...quid Level Sensor 3 3 6 Flashing Beacon 3 3 7 Main Power Switch 4 Installation 4 1 Installing idOil Solar Control Unit 4 2 General installation instructions for sensors 4 2 1 Installing the idOil LIQ...

Page 3: ...tion 7 4 Operating idOil Solar with mobile phone 7 4 1 Setting telephone numbers and telephone number queries TEL 7 4 2 Name of the device or location NAME 7 4 3 Time CLOCK 7 4 4 Timed message interva...

Page 4: ...issue that requires special attention during installation and when using the device in an explosive atmosphere Informative markings and symbols This marking highlights essential information This mark...

Page 5: ...violation of its purpose of use 2 3 Transport and storage Check the packaging and its content for any possible damage Ensure that you have received all the ordered products and that they are as intend...

Page 6: ...rds IEC EN 60079 17 and IEC EN 60079 19 should be observed when executing service inspection or repair procedures in potentially explosive atmospheres See Technical specifications Connection values an...

Page 7: ...Alarm for combined oil and sludge alarm idOil Solar Hi Level Oil Alarm for combined high level and oil alarm idOil Solar Hi Level Oil Sludge Alarm for combined high level oil and sludge alarm 1 idOil...

Page 8: ...il 30 Battery Control Unit with an in built charge controller a lead acid battery 12 V 7 Ah and a main switch Any combination of fail safe idOil sensors namely the idOil OIL oil sensor idOil SLU sludg...

Page 9: ...attery charging The idOil 30 is an Ex barrier and power supply unit for the sensors in oil and sand separators The idOil 30 Battery 3G version includes a built in 3G modem and an external 3G antenna A...

Page 10: ...zone 0 1 or 2 potentially explosive Ex area e g oil separator 3 3 4 idOil SLU Sludge Sensor The idOil SLU sensor is installed in the separator or tank and it gives an alarm when sludge reaches the se...

Page 11: ...sual alarms In case of alarm a highly visible signal flashes once every 10 seconds The beacon is mounted on the top of the idOil Solar enclosure The beacon is IP67 rated In case of an alarm the idOil...

Page 12: ...neral safety instructions before installation Check the correct installation depth of the sensor in the instructions of the separator in question For example sensors can be installed suspended from th...

Page 13: ...ower surface of the oil layer reaches the alarm switching point S i e when the sensor s measuring electrode is covered in oil The sensor activates the alarm when it is in contact with air For this rea...

Page 14: ...alarm when it is in contact with air For this reason the separator must always be filled with water after draining Figure 8 Installing the idOil SLU sludge sensor 1 idOil SLU sludge sensor A Air B Oi...

Page 15: ...s de energised The legends for the connection diagrams can be found in the section following the diagrams 5 1 Connection diagrams 5 1 1 Connection with a single sensor cable connector Figure 9 Connect...

Page 16: ...5 1 2 Connection with a two sensor cable connector Figure 10 Connection with a two sensor cable connector Installation and Operating Instructions idOil Solar 16 58 DOC001599 EN 3...

Page 17: ...ns negative supply voltage positive supply voltage Max supply cable 2 5 mm2 AWG 13 2 Sensor connectors 9 sensor 1 connection 1 10 sensor 1 connection 2 11 sensor 2 connection 1 12 sensor 2 connection...

Page 18: ...r LCJ1 1 for a single sensor LCJ1 2 for two sensors LCJ1 3 for three sensors 5 Sensors 6 Extension cable e g protected twisted pair 2 x 0 5 mm2 maximum resistance 68 Ohm Extra wires and shield must be...

Page 19: ...est and reset button of idOil 30 Control Unit for 10 seconds Power switch must be ON 6 1 Simple commissioning Ensure that the sensors have been installed and connected in the control unit in accordanc...

Page 20: ...identified the display shows the message SYSTEM OK The idOil separator alarm system is now operational at factory settings Figure 17 All sensors found If the control unit does not identify all connect...

Page 21: ...isplay Figure 19 Device is searching network When the control unit is found the network the X symbol disappears and the signal strength bar is left in the upper corner of the local display Figure 20 D...

Page 22: ...as follows 1 Use the network settings of the terminal device to find the WLAN network provided by the idOil device 2 Enter the WLAN network password The password is five zeroes followed by the eight...

Page 23: ...e desired language as the active language The default is English 2 In the Set system date and time fields enter the Date year month day Time hours minutes 3 Select the Time zone 4 If necessary activat...

Page 24: ...4 in the password field and press the Login button If no sensors have been identified before the view shown below is displayed Figure 24 Sensor identification no sensors found Press the Detect sensors...

Page 25: ...onducted the check press the Detect sensors button again The control unit will look for the sensors for approx 2 minutes unless it has already found three sensors After the search the device shows the...

Page 26: ...ave been identified and individual descriptions have been provided for them Press the home screen button in the upper left corner The idOil separator alarm system is now operational at factory setting...

Page 27: ...ter the end of any active WLAN connection by an external terminal device The following chapters describe operation of idOil Solar system through local display browser based user interface and text mes...

Page 28: ...f the idOil browser based user interface The process of establishing a connection to the browser based interface is described in the section Commissioning through the browser based interface 7 3 1 Hom...

Page 29: ...d The right to configure control unit settings in the Settings menu Status view The status of the sensors connected to the device is shown under the Status view heading Green means no alarm Red means...

Page 30: ...est alarm reset button has been pressed for 3 s Note Alarms caused during maintenance are recorded in the inspection log Power off on start and stop time of a power outage The buttons at the bottom of...

Page 31: ...Press the Start inspection button to activate the inspection form In the Inspection notes field enter the inspection measures conducted and in the Inspector name field enter your name End the inspecti...

Page 32: ...on are shown in the inspection log These alarms are not shown in the alarm log The latest inspection note can be edited but this will not change the time stamp Old inspection notes can no longer be ed...

Page 33: ...supported languages in the Language menu Select the desired language and press the Select button This will change the language of the browser interface and local display to the selected language Insta...

Page 34: ...tion when the first WLAN connection to the control unit is established Figure 33 Date and time 7 3 3 Settings menu The functions in the Settings menu can be used to change the control unit settings Th...

Page 35: ...e The name is shown in the home screen and the control unit display The display shows the first 16 characters Contact name The name of the contact person for the above company for example The name is...

Page 36: ...never activates the inspection period counter which will activate the inspection alarm after the selected interval The time of the maintenance is shown in the home screen year month day and the contr...

Page 37: ...utes or hours for the setting Alarm reset button Disabled Enabled If Disabled is selected the alarm cannot be reset by pressing the reset button in the front panel of the control unit i e the buzzer w...

Page 38: ...Figure 39 Relay settings Installation and Operating Instructions idOil Solar 38 58 DOC001599 EN 3...

Page 39: ...software package button Select the software file to be uploaded format pkg from the terminal device memory The software will now be uploaded to the control unit The uploading process may take several...

Page 40: ...st during a software update Establish the WLAN connection again according to the instructions in the Commissioning through the browser based interface section 7 3 3 6 Restoring factory settings In the...

Page 41: ...oring factory settings Please reload the web page in a few moments If the WLAN connection is lost reconnect the device If necessary establish the WLAN connection in accordance with section Establishin...

Page 42: ...nergised You can choose between 200 ms 400 ms 600 ms 800 ms and 1 000 ms Relay 1 and Relay 2 Off On Activation of the relay state change Once you have made the desired changes press the Save button Me...

Page 43: ...voltage value in volts Monitoring Off On Battery low voltage alarm The voltage limit below which the idOil device triggers a battery voltage alarm The lowest voltage than can be set is 10 5 V Once you...

Page 44: ...entre numbers provide another number and press the Save button PIN code If the PIN code prompt for the SIM card is enabled enter the PIN code and press the Save button The idOil device will remember t...

Page 45: ...of five numbers can be set 1 5 numbers at a time The number is always saved in the first free memory slot The format of the telephone number setting command is TEL no1 no2 no3 no4 no5 Field legend TEL...

Page 46: ...n NAME This setting can also be entered via the idOil unit s browser user interface It is a good idea to set a unique name for the device or location so that alarm messages for example show which devi...

Page 47: ...the response includes a possible name set for the device in question 7 4 4 Timed message interval TXD The idOil unit can be timed to send information on system status and possible alarms to the recipi...

Page 48: ...returns to power saving mode The factory default for the measurement intervals is 10 minutes This setting can also be entered via the idOil unit s browser user interface The format of the measurement...

Page 49: ...se is LI Pirkkala Myllyhaantie 24 7 4 7 Operating voltage alarm limit setting VLIM The idOil 30 Battery 3G unit monitors the level of its operating voltage The device sends an alarm when the voltage d...

Page 50: ...egends are listed in the following tables Field legend STATUS Heading of command M device name If a name has been set for the device it is indicated at the beginning of the message sensor input name T...

Page 51: ...lar Example is from idOil Solar Oil Alarm When sensor is connected and totally immersed in water idOil Solar should reply STATUS Airport ABC System OK When sensor is connected and it is either immerse...

Page 52: ...checked comprehensively by simply simulating an actual alarm situation The idOil device can be set to test mode by pressing the reset test button once to activate display and after that again continu...

Page 53: ...and maintenance instructions for explosive atmospheres The measuring device must be Exi classified if the sensor is in an explosive area PROBLEM Fault alarm on the backlight of the display is flashin...

Page 54: ...t bistabe latching relay Alarm and Communication Unit idOIl 30 Battery or idOil 30 Battery 3G See chapter 3 System components Sensors idOil OIL and or idOil SLU and or idOIl LIQ See chapter 3 System c...

Page 55: ...ters Explanation DI 1 1 Oil level sensor 2 High liguid sensor 3 Sludge level sensor Command sets probe names as follows Probe nbr 1 is identified as Oil level sensor Probe nbr 2 is identified as High...

Page 56: ...le throught the mounting pipe 3 to ensure the idOil Solar is in its correct position Position the connector flange locking screw in line with the drilled hole Adjust the locking screw until flush with...

Page 57: ...10 3 idOil Solar Wiring Diagram Installation and Operating Instructions idOil Solar 57 58 DOC001599 EN 3...

Page 58: ...10 4 idOil Solar EU Declaration of Conformity Installation and Operating Instructions idOil Solar 58 58 DOC001599 EN 3...

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