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Page 48

12.A  Parts List

50

75

100

125

150

200

A

Jacket

 

Components

A1 Panel,

 

Top,

 

Front

R5X3032

R7X3032

R10X3032

R12X3032

R15X3032

R20X3032

A2 Panel,

 

Left

 

Side

R5X3043

R5X3043

R5X3043

R5X3043

R5X3043

R5X3043

A3 Panel,

 

Front

5X3038

7X3038

10X3038

12X3038

15X3038

20X3038

A4 Front

 

Cover

R5X3045

R7X3045

R10X3045

R12X3045

R15X3045

R20X3045

A5 Latch,

 

Slot,

 

Quarter

 

Turn

 

Assy

R2086800

R2086800

R2086800

R2086800

R2086800

R2086800

A6 Flue

 

Collector

5X3019

7X3019

10X3019

12X3019

15X3019

20X3019

A7 Draft

 

Diverter

 

Assembly

5X3030

7X3030

10X3030

12X3030

15X3030

20X3030

A8 Panel,

 

Top,

 

Rear

5X3031

7X3031

10X3031

12X3031

15X3031

20X3051

A9 Panel,

 

Rear

5X3037

7X3037

10X3037

12X3037

15X3037

20X3037

A10 Panel,

 

Right

 

Side

R5X3044

R5X3044

R5X3044

R5X3044

R5X3044

R5X3044

Base

 

Assy

 

(includes

 

A12,A13

 

and

 

A14)

5X1000

7X1000

10X1000

12X1000

15X1000

20X1000

A12 Base

 

Assy,

 

HX

 

Support

A13 Baffle,

 

Base

 

Panel

A14 Tunnel,

 

Burner

A15 Burner

Bank

 

Cover

 

Assembly

5X5004

7X5004

10X5004

12X5004

15X5004

20X5004

A16 Front

 

and

 

Rear

 

Baffle

 

and

 

Tile

 

cover

 

(2)

5X2020

7X2020

10X2020

12X2020

15X2020

20X2020

A17 Baffle,

 

Heat

 

Exchanger

 

(7)

5X2012

7X2012

10X2012

12X2012

15X2012

20X2012

B

Water

 

System

B1

Heat

 

Exchanger

5X2000

7X2000

10X2000

12X2000

15X2000

20X2000

Tile

 

Set

 

includes

 

B2,B3

 

and

 

B4

R5X2013

R7x2013

R10X2013

R12X2013

R15X2013

R20X2013

B2

Refractory,

 

Tile,

 

Rear

B3

Refractory,

 

Tile,

 

Front

B4

Clamp,

 

Spring,

 

Tile

B5

Valve,

 

Drain,

 

3/4"

227

48070

01 227

48070

01 227

48070

01 227

48070

01 227

48070

01 227

48070

01

B6

Valve,

 

PRV,

 

30

 

PSI

1

054

1

054

1

054

1

054

1

054

1

054

B7

Adapter

 

1/4"

 

NPT

 

x

 

BSPP

P2142900

P2142900

P2142900

P2142900

P2142900

P2142900

Spacer/Washer

 

for

 

Gauge

 

Adapter

P2143000

P2143000

P2143000

P2143000

P2143000

P2143000

B8

Well,Immersion,1/2

 

NPT,extra

 

short

E2402900

E2402900

E2402900

E2402900

E2402900

E2402900

B9

Gauge,2",Press./Temp.,Remote

A2117600

A2117600

A2117600

A2117600

A2117600

A2117600

B10 Low

 

Loss

 

Header

 

Assembly

          ‐

          ‐

          ‐

5X205001

 

5X205001

 

5X205001

 

   

Pump,

 

Circulator

A2136500

 

A2136500

A2136500

A2136500

A2136500

A2136500

   

Diverter

 

Sub

 

Assembly

5X207202

  

 

5X207202

   

5X207202

   

5X207201

 

5X207201

 

5X207201

 

   

O

Ring

 

(Pump)

S2138700

 

S2138700

S2138700

S2138700

S2138700

S2138700

   

Seal

 

(Flange)

S2137800

S2137800

S2137800

S2137800

S2137800

S2137800

C

Gas

 

System

C1

Pilots
Pilot

 

Assembly

 

(Natural)

R0061600

R0061600

R0061600

R0061600

R0061600

R0061600

Pilot

 

orifice

 

(LP)

 

0

 ‐ 

10,000'

W2001700

W2001700

W2001700

W2001700

W2001700

W2001700

Pilot

 

orifice

 

(Nat)

 

0

2000'

 

W2016400

W2016400

W2016400

W2016400

W2016400

W2016400

Pilot

 

orifice

 

(Nat)

 

2001

10,000'

  

W2002200

W2002200

W2002200

W2002200

W2002200

W2002200

C2

Main

 

Gas

 

Valves

   

Gas

 

Valve,

 

(Natural)

RV2030700

RV2030700

RV2030700

RV2030700

RV2030700

RV2030700

   

Gas

 

Valve,

  

Regulator

 

Spring(LP)

V2015100

V2015100

V2015100

V2015100

V2015100

V2015100

C3

Gas

 

Manifold

5X6001

7X6001

10X6001

12X6001

15X6001

20X6001

C4

Burner,

 

Main

 

and

 

Orifices

   

Burner,

 

Main

L0052500

L0052500

L0052500

L0052500

L0052500

L0052500

   

Air

 

Shutter,

 

Burner

L0055900

L0055900

L0055900

L0055900

L0055900

L0055900

  

Main

 

Gas

 

Orifice

 

(not

 

shown)

 

 

Note:

 

For

 

complete

 

conversion

 

kits

 

(LP

 

or

 

Nat

 

all

 

altitudes

 

available)

 

see

 

accessory

 

section.

 

        

Natural

 

Gas

     

0

2000'

L0032200

L0032200

L0032200

L0032200

L0032200

L0032200

                                     

2001'

5000'

L0050700

L0050700

L0050700

L0050700

L0050700

L0050700

                                     

5001'

8000'

L0032600

L0032600

L0032600

L0032600

L0032600

L0032600

              

8001'

10000'

L0050300

L0050300

L0050300

L0050300

L0050300

L0050300

        

Propane

     

0

2000'

L0039000

L0039000

L0039000

L0039000

L0039000

L0039000

  

2001'

5000'

L0032900

 

L0032900

 

L0032900

 

L0032900

 

L0032900

 

L0032900

 

    

5001'

8000'

L0032800

 

L0032800

 

L0032800

 

L0032800

 

L0032800

 

L0032800

 

      

8001'

10000'

L0032700

 

L0032700

 

L0032700

 

L0032700

 

L0032700

 

L0032700

 

C5

Burner

 

W/Pilot

 

Bracket

L0056500

L0056500

L0056500

L0056500

L0056500

L0056500

C6

Tube,

 

Pilot

5X5002

5X5002

5X5002

5X5002

5X5002

5X5002

D

Electrical

 

System

D1 Controller

E2401400

E2401400

E2401400

E2401400

E2401400

E2401400

Limit

 

Sensor

 

24"

E2407200

E2407200

E2407200

E2407200

E2407200

E2407200

D2 Transformer

 

115/24V

 

(40VA)

R0021300

R0021300

R0021300

R0021300

R0021300

R0021300

D3 Roll

Out

 

Switch,

 

Man.

 

Reset,250F

 

SPST

E2103200

E2103200

E2103200

E2103200

E2103200

E2103200

D4 Blocked

 

Vent

 

Safety

 

Switch

R2061100

R2061100

R2061100

R2061100

R2061100

R2061100

D5 Circuit

 

Breaker,

 

2

 

AMP,

 

Panel

 

Mount

E2335100

E2335100

E2335100

E2335100

E2335100

E2335100

D6 Terminal

 

Block

 

Finger

 

Guard

E2402100

E2402100

E2402100

E2402100

E2402100

E2402100

Wiring

 

Harnesses

 

(not

 

shown)

       

Low

 

Voltage

 

Harness

 

(TB1

 

&

 

damper) E2403400

E2403400

E2403400

E2403400

E2403400

E2403400

       

X1

 

Connector

 

Harness

 

(Safety

 

Chain) E2402700

E2402700

E2402700

E2402700

E2402700

E2402700

      

LLH

 

Pump

 

Harness

E2402800

E2402800

E2402800

E2402800

      

Pump

 

Kit

 

Harness

20071500

20071500

         ‐

      

High

 

Voltage

 

Harness

E2402600

E2402600

E2402600

E2402600

E2402600

E2402600

      

Hi

Tension

 

Ignition

 

Lead

E2407000

E2407000

E2407000

E2407000

E2407000

E2407000

Vent

 

Damper

 

Assembly

 

(not

 

shown)

RE2071501

RE2071502

RE2071502

RE2071503

RE2071503

RE2071504

Accessories

 

and

 

Parts

DHW

 

Relay

 

Kit

CA019400

CA019400

CA019400

CA019400

CA019400

CA019400

    

Relay,

 

24VAC,

 

DTDT

E2327800

E2327800

E2327800

E2327800

E2327800

E2327800

    

DHW

 

Harness

 

E2404200

E2404200

E2404200

E2404200

E2404200

E2404200

    

Terminal

 

Block

 

Finger

 

Guard

E2402100

E2402100

E2402100

E2402100

E2402100

E2402100

Outdoor

 

Sensor

 

CA005400

CA005400

CA005400

CA005400

CA005400

CA005400

Power

 

Vent

 

Kits

CA019501

CA019501

CA019501

CA019502

CA019502

CA019502

Low

 

Loss

 

Header

 

Kit

 

for

 

50/75/100

CA019600

CA019600

CA019600

         ‐

         ‐

         ‐

Conversion

 

Kits

    

LP

 

0

2,000'

CA019901

CA019905

CA019909

CA019913

CA019917

CA019921

    

LP

 

2,001

5,000'

CA019902

CA019906

CA019910

CA019914

CA019918

CA019922

    

LP

 

5,001

8,000'

CA019903

CA019907

CA019911

CA019915

CA019919

CA019923

    

LP

 

8,001

10,000'

CA019904

CA019908

CA019912

CA019916

CA019920

CA019924

    

Nat

 

0

2,000'

CA020001

CA020005

CA020009

CA020013

CA020017

CA020021

    

Nat

 

2,001

5,000'

CA020002

CA020006

CA020010

CA020014

CA020018

CA020022

    

Nat

 

5,001

8,000'

CA020003

CA020007

CA020011

CA020015

CA020019

CA020023

    

Nat

 

8,001

10,000'

CA020004

CA020008

CA020012

CA020016

CA020020

CA020024

A

Jacket Components

A1 Panel, Top, 

2

3

0

3

X

0

2

R

2

3

0

3

X

5

1

R

2

3

0

3

X

2

1

R

2

3

0

3

X

0

1

R

2

3

0

3

X

7

R

2

3

0

3

X

5

R

t

n

o

r

F

A2 Panel, Le

 

3

4

0

3

X

5

R

3

4

0

3

X

5

R

3

4

0

3

X

5

R

3

4

0

3

X

5

R

3

4

0

3

X

5

R

3

4

0

3

X

5

R

e

d

i

S

A3 Panel, 

8

3

0

3

X

0

2

8

3

0

3

X

5

1

8

3

0

3

X

2

1

8

3

0

3

X

0

1

8

3

0

3

X

7

8

3

0

3

X

5

t

n

o

r

F

A4 Front 

5

4

0

3

X

0

2

R

5

4

0

3

X

5

1

R

5

4

0

3

X

2

1

R

5

4

0

3

X

0

1

R

5

4

0

3

X

7

R

5

4

0

3

X

5

R

r

e

v

o

C

A5 Latch, Slot, Quarter Turn Assy

R2086800

R2086800

R2086800

R2086800

R2086800

R2086800

A6 Flue 

9

1

0

3

X

0

2

R

9

1

0

3

X

5

1

R

9

1

0

3

X

2

1

R

9

1

0

3

X

0

1

R

9

1

0

3

X

7

R

9

1

0

3

X

5

R

r

o

t

c

e

ll

o

C

A7 Dra

 Diverter Assembly

R5X3030

R7X3030

R10X3030

R12X3030

R15X3030

R20X3030

A8 Panel, Top, 

1

5

0

3

X

0

2

R

1

3

0

3

X

5

1

R

1

3

0

3

X

2

1

R

1

3

0

3

X

0

1

R

1

3

0

3

X

7

R

1

3

0

3

X

5

R

r

a

e

R

A9 Panel, 

7

3

0

3

X

0

2

R

7

3

0

3

X

5

1

R

7

3

0

3

X

2

1

R

7

3

0

3

X

0

1

R

7

3

0

3

X

7

R

7

3

0

3

X

5

R

r

a

e

R

A10 Panel, Right 

4

4

0

3

X

5

R

4

4

0

3

X

5

R

4

4

0

3

X

5

R

4

4

0

3

X

5

R

4

4

0

3

X

5

R

4

4

0

3

X

5

R

e

d

i

S

Base Assy (includes A12,A13 and A14)

5X1000

7X1000

10X1000

12X1000

15X1000

20X1000

A12 Base Assy, HX Support

-

-

-

-

-

-

A13 Ba

e, Base Panel

-

-

-

-

-

-

A14 Tunnel, Burner

-

-

-

-

-

-

A15 Burner-Bank Cover Assembly

R5X5004

R7X5004

R10X5004

R12X5004

R15X5004

R20X5004

Ba

e Kit (Includes A16, A17 and retainer)

R2087901

R2087902

R2087903

R2087904

R2087905

R2087906

A16 Front and Rear Ba

e and Tile cover (2)

5X2020

7X2020

10X2020

12X2020

15X2020

20X2020

A17 Ba

e, Heat Exchanger (7)

5X2012

7X2012

10X2012

12X2012

15X2012

20X2012

B

Water System

B1

Heat 

0

0

0

2

X

0

2

R

0

0

0

2

X

5

1

R

0

0

0

2

X

2

1

R

0

0

0

2

X

0

1

R

0

0

0

2

X

7

R

0

0

0

2

X

5

R

r

e

g

n

a

h

c

x

E

Tile Set includes B2,B3 and B4

R5X2013

R7X2013

R10X2013

R12X2013

R15X2013

R20X2013

B2

Refractory, Tile, Rear

-

-

-

-

-

-

B3

Refractory, Tile, Front

-

-

-

-

-

-

B4

Clamp, Spring, Tile

-

-

-

-

-

-

B5

Valve, Drain, 

7

2

2

"

4

/

3

-48070-01 227-48070-01 227-48070-01 227-48070-01 227-48070-01 227-48070-01

B6

Valve, PRV, 30 

1

I

S

P

-054

1-054

1-054

1-054

1-054

1-054

B7

Adapter 1/4" NPT x 1/8" BSP 

 

P2148200

P2148200

P2148200

P2148200

P2148200

P2148200

Washer

 

for

 

Gauge

 

Adapter

B8

Well,Immersion,1/2 NPT,extra short

E2402900

  E2402900

   E2402900

   E2402900

  E2402900

   E2402900

B9

Pressure Gauge,Remote

R2087700

R2087700

R2087700

R2087700

R2087700

R2087700

B10 Low Loss Header Assembly

          -

          -

          -

R5X205001 

R5X205001 

R5X205001 

   Pump, 

0

0

5

6

3

1

2

A

r

o

t

a

l

u

c

ri

C

 A2136500

A2136500

A2136500

A2136500

A2136500

   Diverter Sub Assembly

5X207202  

 5X207202   

5X207202   

5X207201 

5X207201 

5X207201 

   O-Ring 

0

0

7

8

3

1

2

S

)

p

m

u

P

(

 S2138700

S2138700

S2138700

S2138700

S2138700

   Seal 

0

0

8

7

3

1

2

S

0

0

8

7

3

1

2

S

0

0

8

7

3

1

2

S

0

0

8

7

3

1

2

S

0

0

8

7

3

1

2

S

0

0

8

7

3

1

2

S

)

e

g

n

a

l

F

(

C

Gas System

P2148300          P2148300           P2148300           P2148300          P2148300           P2148300

Pilot Assembly (Natural)

R0061600

R0061600

R0061600

R0061600

R0061600

R0061600

Pilot ori

ce (LP) 0 - 10,000'

W2001700

W2001700

W2001700

W2001700

W2001700

W2001700

Pilot ori

ce (Nat) 0-2000' 

W2016400

W2016400

W2016400

W2016400

W2016400

W2016400

Pilot ori

ce (Nat) 2001-10,000'  

W2002200

W2002200

W2002200

W2002200

W2002200

W2002200

C2

Main Gas Valves
   Gas Valve, (Natural)

RV2030700

RV2030700

RV2030700

RV2030700

RV2030700

RV2030700

   Gas Valve,  Regulator Spring(LP)

V2015100

V2015100

V2015100

V2015100

V2015100

V2015100

  R2088501

R2088502        R2088503                 R2088504                R2088505       R2088506

C3

Gas 

d Replacement Kit

l

o

fi

n

a

M

C4

Burner, Main and Ori

ces

   Burner, 

0

0

5

2

5

0

0

L

0

0

5

2

5

0

0

L

0

0

5

2

5

0

0

L

0

0

5

2

5

0

0

L

0

0

5

2

5

0

0

L

0

0

5

2

5

0

0

L

n

i

a

M

   Air Shu

er, 

0

0

9

5

5

0

0

L

0

0

9

5

5

0

0

L

0

0

9

5

5

0

0

L

0

0

9

5

5

0

0

L

0

0

9

5

5

0

0

L

0

0

9

5

5

0

0

L

r

e

n

r

u

B

  Main Gas Ori

ce (not shown) 

 Note: For complete conversion kits (LP or Nat all al

tudes available) see accessory sec

on. 

        Natural Gas         0

      -  2000'

L0032200

L0032200

L0032200

L0032200

L0032200

L0032200

2001'-5000'

L0050700

L0050700

L0050700

L0050700

L0050700

L0050700

5001'-8000'

L0032600

L0032600

L0032600

L0032600

L0032600

L0032600

        8001'-10000'

L0050300

L0050300

L0050300

L0050300

L0050300

L0050300

        Propane          0      -2000'

L0039000

L0039000

L0039000

L0039000

L0039000

L0039000

    2001'-5000'

L0032900 

L0032900 

L0032900 

L0032900 

L0032900 

L0032900 

    5001'-8000'

L0032800 

L0032800 

L0032800 

L0032800 

L0032800 

L0032800 

      8001'-10000'

L0032700 

L0032700 

L0032700 

L0032700 

L0032700 

L0032700 

C5

Burner W/Pilot Bracket

L0056500

L0056500

L0056500

L0056500

L0056500

L0056500

C6

Tube, 

2

0

0

5

X

5

2

0

0

5

X

5

2

0

0

5

X

5

2

0

0

5

X

5

2

0

0

5

X

5

2

0

0

5

X

5

t

o

li

P

D

Electrical System

D1 Controller w/ limit sensor 24"

R2087800

R2087800

R2087800

R2087800

R2087800

R2087800

Limit Sensor 

0

0

2

7

0

4

2

E

0

0

2

7

0

4

2

E

0

0

2

7

0

4

2

E

0

0

2

7

0

4

2

E

0

0

2

7

0

4

2

E

0

0

2

7

0

4

2

E

"

4

2

D2 Transformer 115/24V (40VA)

R0021300

R0021300

R0021300

R0021300

R0021300

R0021300

D3 Roll-Out Switch, Man. Reset,250F SPST

E2103200

E2103200

E2103200

E2103200

E2103200

E2103200

D4 Blocked Vent Safety Switch

R2061100

R2061100

R2061100

R2061100

R2061100

R2061100

D5 Circuit Breaker, 2 AMP, Panel Mount

E2335100

E2335100

E2335100

E2335100

E2335100

E2335100

D6 Terminal Block Finger Guard

E2402100

E2402100

E2402100

E2402100

E2402100

E2402100

Wiring Harnesses (not shown)

       Low Voltage Harness (TB1 & damper)

E2403400

E2403400

E2403400

E2403400

E2403400

E2403400

       X1 Connector Harness (Safety Chain)

E2402700

E2402700

E2402700

E2402700

E2402700

E2402700

      LLH Pump Harness

-

-

20071500          E2402800

E2402800

E2402800

      Pump Kit 

0

0

5

1

7

0

0

2

0

0

5

1

7

0

0

2

s

s

e

n

r

a

H

-

         -

-

-

      High Voltage Harness

E2402600

E2402600

E2402600

E2402600

E2402600

E2402600

      Hi-Tension Igni

on Lead

E2407000

E2407000

E2407000

E2407000

E2407000

E2407000

Vent Damper Assembly (not shown)

RE2071501

RE2071502

RE2071502

RE2071503

RE2071503

RE2071504

Accessories and Parts

DHW Relay 

0

0

4

9

1

0

A

C

0

0

4

9

1

0

A

C

0

0

4

9

1

0

A

C

0

0

4

9

1

0

A

C

0

0

4

9

1

0

A

C

0

0

4

9

1

0

A

C

ti

K

    Relay, 24VAC, DTDT

E2327800

E2327800

E2327800

E2327800

E2327800

E2327800

    DHW Harness 

E2404200

E2404200

E2404200

E2404200

E2404200

E2404200

    Terminal Block Finger Guard

E2402100

E2402100

E2402100

E2402100

E2402100

E2402100

Outdoor Sensor 

CA005400

CA005400

CA005400

CA005400

CA005400

CA005400

Power Vent 

2

0

5

9

1

0

A

C

2

0

5

9

1

0

A

C

2

0

5

9

1

0

A

C

1

0

5

9

1

0

A

C

1

0

5

9

1

0

A

C

1

0

5

9

1

0

A

C

s

ti

K

Low Loss Header Kit for 50/75/100

CA019600

CA019600

CA019600

         -

         -

         -

Conversion Kits
    LP   0-       

1

2

9

9

1

0

A

C

7

1

9

9

1

0

A

C

3

1

9

9

1

0

A

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9

0

9

9

1

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5

0

9

9

1

0

A

C

1

0

9

9

1

0

A

C

'

0

0

0

,

2

    LP  2,001-

2

2

9

9

1

0

A

C

8

1

9

9

1

0

A

C

4

1

9

9

1

0

A

C

0

1

9

9

1

0

A

C

6

0

9

9

1

0

A

C

2

0

9

9

1

0

A

C

'

0

0

0

,

5

    LP  5,001-

3

2

9

9

1

0

A

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9

1

9

9

1

0

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5

1

9

9

1

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1

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7

0

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3

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0

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8

    LP  8,001-

4

2

9

9

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0

2

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6

1

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4

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    Nat 0-       

1

2

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7

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3

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    Nat 2,001-

2

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8

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1

SECTION 12  REPLACEMENT PARTS

 

LAARS Heating Systems

Summary of Contents for MINI-THERM JX

Page 1: ...ment Installation and service must be performed by a qualified installer service agency or gas supplier AVERTISSEMENT Assurez vous de bien suivres les instructions donn es dans cette notice pour r dui...

Page 2: ...0 6 D Typical Plumbing Diagrams 21 SECTION 7 ELECTRICAL AND WIRING DIAGRAMS 7 A Safety Warnings 23 7 B Main Power 120V 15 Amp Circuit 23 7 C Outdoor Sensor 23 7 D Field Connections 24 7 D 1 TB1 Term B...

Page 3: ...System 36 9 B System Start Up Seq of Operation 36 9 C Proper Pilot Flame 38 9 D Lighting Instructions Decal 39 9 E System Shutdown 40 SECTION 10 MAINTENANCE 10 A Removing the Covers and Panels 40 10...

Page 4: ...justing high limit to anything other than 190 F 88 C Installing an outdoor sensor for the purpose of setting the Reset Curve Changing the temp readout from Fahrenheit to Celsius or back to Fahrenheit...

Page 5: ...ater use adjust the outlet control limit or use temperature limiting valves to obtain a maximum water temperature of 125 F 52 C WARNING The inlet gas pressure to the unit must not exceed 13 W C 3 2kPa...

Page 6: ...njury death or property damage Disconnect the power supply before beginning installation or changing the wiring to prevent electrical shock or damage to the equipment It may be necessary to turn o mor...

Page 7: ...Connections See 7 B on page 23 See 7 D on page 24 Gas Valve Pilot Ignitor Sensor Shown with front cover off Field Connections TB1 DHW Relay Connections TB3 Field Connections TB2 Low Loss Header Vent...

Page 8: ...nt cover and allow for advanced settings and installations that have outdoor reset and Low Water Cut Off LWCO with manual reset and several other advanced settings See SECTION 8 on page 30 Figure 4 Sy...

Page 9: ...4 Front View Draft Diverter Damper 6 15 3cm 3 1 4 8 3cm Low Loss Gas Supply Header A D B V 1 1 4 NPT Female OUT Supply IN Return 1 1 4 NPT Female 53cm 23cm F2 11 8cm 4 5 8 21 9 1 8 Max E Right View 1...

Page 10: ...Installation Clearances the minimum clearance between hot water pipes and combustible construction is 1 2 5 cm 2 A minimum of 15 381mm access must be available in front of the boiler for burner remov...

Page 11: ...es Improper venting of this appliance can result in excessive levels of carbon monoxide which can result in severe personal injury or death AVERTISSEMENT Cette chaudi re doit tre ventil conform ment a...

Page 12: ...openings one within 12 inches 305mm of the ceiling the other within 12 inches 305mm of the floor NOTE In Canada follow Canadian Standard CAN CSA B149 1 or local codes Outside Air Supply When combusti...

Page 13: ...p is designed so that it can be easily removed for normal boiler service and inspection without removal of the venting Avoid terminating boiler vents near air conditioning or air supply fans The fans...

Page 14: ...d expected system water temperatures Also ensure the boiler s anti condensing features are utilized by properly wiring the system pumps See Figure 28 on page 27 WARNING Do not store any chemical clean...

Page 15: ...c e d i s n i o t e c n a r a e l C G H Clearance to each side of centerline extended above meter regulator assy 3 ft 91 cm within a height of 15 ft 4 6 m m c 1 9 t f 3 t e l t u o t n e v r o t a l u...

Page 16: ...ANSI Z223 1 NFPA 54 AVERTISSEMENT Lorsqu une chaudi re existante est retir e d un syst me de ventilation commun le syst me de ventilation commun est susceptible d tre trop grand pour une ventilation a...

Page 17: ...ed gas meter Gas supply pressures to the heater are listed in Table 3 SECTION 4 Gas Connections 4 A Gas Supply and Piping Follow this guideline checklist for the gas supply installation 1 Gas piping i...

Page 18: ...e DO NOT ATTEMPT TO CONVERT THIS HEATER FOR USE WITH ANY OTHER TYPE OF FUEL AVERTISSEMENT Le unit est con u pour tre utilis avec du gaz naturel ou du gaz LP mais seulement des navires de l usine comme...

Page 19: ...eadloss See Table 5 Primary Secondary systems and boilers with LLH systems can be used to avoid needing larger system pumps Water Flow Requirements Electrical Data All Sizes with Low Loss Header witho...

Page 20: ...system utilizing oxygen permeable tubing Provide a water to water heat exchanger between systems to prevent corrosion of ferrous metals such as the boiler s piping wet walls etc Air elimination devic...

Page 21: ...es Indirect Tank Air Scoop Zone Pumps mustbesized properly Valves Check Valves DHW Pump Drains Drains Drains Drains Check Valve Valves Indirect Tank Check Valve Valves Indirect Tank DHW Pump DHW Pump...

Page 22: ...and 100 Low Loss Header is standard on models 125 150 and 200 and Optional for models 50 75 and 100 Figure 16 Low Loss Header with Zone Pumps and DHW Typical Plumbing Diagrams continued KEY PUMP CHECK...

Page 23: ...nly 7 A Safety Warnings NOTE All internal electrical components have been pre wired No attempt should be made to connect electrical wires to any other location except the terminal blocks and line volt...

Page 24: ...the optional DHW Relay Kit will control the boiler to the high limit setpoint See SECTION 8 for functionality 7 D 1 c Field Interlocks Field Interlocks allow for auxiliary limits or LWCO Breaking the...

Page 25: ...sation due to low inlet water temperature 7 D 2 c Aux Power This terminal and the 120V N terminal provide constant high voltage to accessories such as power vent combustion air and or zone relay syste...

Page 26: ...Air System Laars Power Vent Kit L1 N T1 T2 T3 L1 N T1 T2 T3 L N 1 2 4 Example Fields Controls CAS 4 Wiring to JX Combus on Air System Example Laars Power Vent Kit and Fields Controls CAS 4 Wiring to...

Page 27: ...d the total capacity of the transformers See Zone Valve manufacturer s installation instructions for valve electrical requirements Three Wire Zone Valves need an Isolation Relay if not using a zone co...

Page 28: ...4V L PILOT VALVE 24V L MAIN VALVE 24V N Y GAS VALVE S BLOCKED VENT SWITCH SWITCH ROLL OUT 24VAC 120VAC R O A A OAS COM W W SD X1 X2 X4 Y Y R R CONNECTOR DAMPER O Y Y R R R R TRANSFORMER BOILER PUMP CO...

Page 29: ...X1 2 X1 8 X1 5 MAIN VALVE 24V N 24V L 24V L SPARK IGNITOR GENERATOR SPARK J1 WATER TEMP SENSOR FACTORY INSTALLED X3 5 POWER VENTER PROOF OF FAN not supplied FACTORY JUMPERED VENT DAMPER PROOF OF OPEN...

Page 30: ...it to Celsius or back to Fahrenheit To change the economy settings 8 A 2 The HI LIMIT Dial Program Select The high limit is factory set at 190 F To adjust turn the HI TEMP dial until the desired setti...

Page 31: ...ctive IMPORTANT NOTE If the sensor installation has been modified to a single function sensor well this LED will not illuminate indicating that the control is not providing low water cut off functiona...

Page 32: ...proceed to Step 3 If you are using outdoor sensor and you ve programed your Reset Ratio then skip the Economy dial and proceed to Step 4 Always finish with Step 4 to ensure the high limit is properly...

Page 33: ...eset press and hold the Mode button The LED will illuminate solid red after 10 to 30 seconds but continue to hold the Mode button for 60 seconds and the LWCO will shut down the boiler and the LOW WATE...

Page 34: ...l regulate the boiler s temperature based on the temperature outside On cold days the boiler will run at higher temperatures to meet the heating load in the house On warmer days the boiler will run at...

Page 35: ...f the LOW WATER light is ng the control has been programmed to provide lock rotection in the event a low water condition is detected Manual Reset Low Water Cut Off ORTANT The system must be checked by...

Page 36: ...prevent air locked zones and boiler damage M START UP Carbon monoxide hazard The vent damper must be fully open and the flue must be clear before the main burner fires If the burner fires when the ve...

Page 37: ...he manual gas valve and verify that the burner flame is extinguished and the boiler continues to try to restart continuous retry of pilot You can then allow the boiler to restart by opening the manual...

Page 38: ...and the pilot should be adjusted down using the valve s pilot adjustment screw shown in Figure 42 If the flame is small and the inner cone does not engulf the pilot ignitor sensor then the pilot is u...

Page 39: ...ndie ou une explosion entra nant des dommages des blessures ou la mort A Cet appareil est muni d un dispositif d allumage qui allume automatiquement la veilleuse Ne tentez pas d allumer la veilleus ma...

Page 40: ...his panel off in normal operation High voltage and temperatures could cause a hazardous condition 10 A 1 Access Cover Removal To remove the front access cover simply turn the lock at the top center of...

Page 41: ...l 10 A 3 Side Panel Removal Remove the front access and the top as described previously Drain the boiler and remove the drain valve and or the PRV and associated fittings depending on the panel being...

Page 42: ...n 10 B Maintenance WARNING The Warranty does not cover damage caused by lack of required maintenance lack of water flow or improper operating practices AVERTISSEMENT La garantie ne couvre pas les domm...

Page 43: ...or power on any switch on the boiler 5 To perform voltage checks on 120VAC attach one meter lead to either terminal 2 or 3 of TB1 Use the other lead to check for power at any high voltage terminal or...

Page 44: ...efficiency Replace heat exchanger 6 Pump noisy Air in volute Bleed air from volute Check pump alignment Worn bearings Replace worn parts 7 Boiler pounding or knocking Water flow too low through boiler...

Page 45: ...ature drops to the automatically calculated Target Temp Differential Is the Green LED TEMP ACTIVE On The Control is Not Powered The Temp Active LED will be on at all times when the control is powered...

Page 46: ...VAC on the Gas Valve WARNING 11 D 2 Troubleshooting Flow Chart 2 burners on from previous page Is There 24 VAC on the PV terminal of the Valve If Flame Light is solid spark should be off and 24VAC sho...

Page 47: ...and system piping is simplified Primary Secondary Piping Two or more interconnecting circulating loops each with its own pump Primary Boiler Circuit Secondary System Circuit Reverse Return Piping Bal...

Page 48: ...X 5 R 3 4 0 3 X 5 R e d i S A3 Panel 8 3 0 3 X 0 2 8 3 0 3 X 5 1 8 3 0 3 X 2 1 8 3 0 3 X 0 1 8 3 0 3 X 7 8 3 0 3 X 5 t n o r F A4 Front 5 4 0 3 X 0 2 R 5 4 0 3 X 5 1 R 5 4 0 3 X 2 1 R 5 4 0 3 X 0 1 R...

Page 49: ...Page 49 C2 A7 A2 A9 A1 A8 A10 A3 A4 A12 A13 A14 D3 B2 B4 B5 C6 C3 B6 D13 D2 B8 B9 A15 D1 A6 A5 A16 A17 B1 B7 C1 D4 C5 C4 B4 B3 MINI THERM JX Residential Boilers...

Page 50: ...L0039000 L0039000 L0039000 L0039000 2001 5000 L0032900 L0032900 L0032900 L0032900 L0032900 L0032900 5001 8000 L0032800 L0032800 L0032800 L0032800 L0032800 L0032800 8001 10000 L0032700 L0032700 L00327...

Page 51: ...2 not shown 1 H2413100 INSTRUCTIONS INSTALLATION DHW RELAY KIT JX n 1 5X7002 DHW PANEL ASSY JX ECN DECIMALS XX DRAFT CHECK RELEASE REVISIONS K REV CF 6JUL20 DWG CHANGE IN WRITING BY LAARS HEATING SYST...

Page 52: ...6 Fax 800 559 1583 Headquarters 20 Industrial Way Rochester NH USA 03867 603 335 6300 Fax 603 335 3355 9 Brigden Gate Halton Hills Ontario Canada L7G 0A3 905 203 0600 Fax 905 636 0666 www Laars com Li...

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