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Installation 

15 

 

Maintenance 

Preventative maintenance is important for optimal performance of the heater

. To ensure the heater works properly, 

always keep the inside of the enclosure dry

. Moisture inside an enclosure increases the humidity, which condenses 

on cooler surfaces

. This can cause electrical problems and reduce the efficiency of enclosure insulation. To prevent 

problems, perform the following:

 

• 

Verify the interior of the enclosure is dry

.

 

• 

Verify there are no leaks in seals of enclosure and that in high humidity environments all enclosure egresses 
are properly sealed.

 

• 

Ensure plugs are in place on back side of enclosure

.

 

• 

Check seals monthly during temperatures above 32°F (0°C) and weekly during temperatures below 32°F (0°C)

.

 

• 

Bimetal manual reset safeties are set to trip at 175°F (79°C)

. If this temperature is reached, the bimetal 

manual safeties will trip and need to be reset

.

 

• 

All heaters require filtration of 150 microns or smaller to ensure proper operation. Y-strainers or additional 
filtration should be verified and cleaned at least every 6 months or more often in areas where hard water 
sediment is present in the water.

 

 

To clean the Y-Strainer: 

1.

 

Turn the power off at the circuit breaker panel. 

2.

 

Shut off the installer supplied cold water isolation valve to the heater. 

3.

 

Relieve pressure in the plumbing lines. 

4.

 

Position a bucket under the cold water inlet to catch any water that may still be in the pipe.  

5.

 

Loosen the plumbing connection on the Y-strainer to get to the screen. 

6.

 

Remove screen and clean out debris. Use a wire brush to clean smaller particles from the screen. 

7.

 

Once the screen is clean, put it back into the Y-strainer housing and secure the plumbing connection. 

8.

 

Before switching the power back on, bleed the air out of the lines by turning heater water supply back on 
and the plumbing fixture or process farthest from the heater. 

9.

 

With the air purged, turn on all circuit breakers supplying the water heater. 

 

• 

At the same time the Y-strainer or additional filtration is cleaned, it is a good practice to also check all valves 
connected to the system. With no water flow through the heater, work both the inlet ball valves and the 
outlet gate valves open and shut to break up any calcium deposits that may have formed from the valve being 
open for an extended period of time. Power to the heater does not need to be turned off to do this. 

 

Summary of Contents for H Series

Page 1: ...TEH006 LCTEH010 LCTEHV010 LCTEH015 LCTEHV015 LCTEH018 LCTEHV018 LCTEH025 Voltage options 208V Single Three Phase 240V Single Three Phase 277V Single Phase 380V Three Phase 400V Three Phase 415V Three...

Page 2: ...allation 6 7 Electric Installation 8 Start Up Check List 9 Start Up 10 Digital Controller Operation 11 NEMA 4 4X Digital Controller Operation 12 Perform Operational Test No 1 13 Perform Operational Te...

Page 3: ...nnect power supply before performing any work in the enclosure Failure to ground this system may result in death or serious injury Make sure that all water supply lines have been flushed and then comp...

Page 4: ...0 F 60 C For applications utilizing quick close valves or solenoid valves it is important to install a hammer arrestor or surge tank close to the point of use to absorb pressure spikes Installation Co...

Page 5: ...and other plumbing for service maintenance Set heater in a vertical upright position with the water outlet located at top Depending on the application the unit may also be installed rotated clockwise...

Page 6: ...any drop to eliminate trapped air Install one union on the water inlet side of the heater and another union upstream of the 100 Mesh 150 micron y strainer Install one union on the water outlet side of...

Page 7: ...Installation 7 2 Plumbing Installation cont...

Page 8: ...Table 310 15 for 75 C insulated copper wire 30 C Ambient Aluminum wire requires larger gauges Not all available optional voltages are listed in the table For standard enclosures remove the four screws...

Page 9: ...nstalled after pressure and temperature relief valve on outlet if required by local or national plumbing codes If the hot water process is not at the highest point in the plumbing loop then an automat...

Page 10: ...ge elements and cause heater malfunction Turn on the connected process observe output temperature rise to setpoint On standard controller set point and output temperatures are located side by side On...

Page 11: ...the controller Keys and Displays Function Setpoint Up and Down Buttons In the Home Page adjusts the set point in the right display In other pages changes the upper display to a highter or lower value...

Page 12: ...e of the controller Keys and Displays Function Setpoint Up and Down Buttons In the Home Page adjusts the set point in the right display In other pages changes the upper display to a highter or lower v...

Page 13: ...he inlet water temperature is equal to or greater than the temperature set on the digital controller 9 Perform Operational Test No 2 Each model has precise specifications for temperature rise capabili...

Page 14: ...tuation FDS Fused Disconnect Internal fused disconnect interlocks with enclosure door when energized prohibiting access to a live cabinet Select the FDS option for an additional level of safety and co...

Page 15: ...ere hard water sediment is present in the water To clean the Y Strainer 1 Turn the power off at the circuit breaker panel 2 Shut off the installer supplied cold water isolation valve to the heater 3 R...

Page 16: ...mperature or faulty sensor Turn power off Check for loose or disconnected wires Check the incoming service connection Voltage must match name plate rated voltage Labels are located on the upper left o...

Page 17: ...urce A load voltage reading is also helpful Turn power OFF before recording any Ohm readings If the above steps do not solve the problem some additional checks may be performed Follow the schematic to...

Page 18: ...DC Option Pin Out D1 Option Pin Out Pin Name Description Pin Name Description T R 2 RS 485 Transmit Receive Non Inverting Input Output Negative 3 Return Current Path for Current Pin 4 3 Signal Ground...

Page 19: ...UINT RWES Remote Set Point Control Mode Process Value 1999 000 to 9999 000 F 1128 000 to 5537 000 C 402 402 Float R Process Value Control Mode OFF 62 Auto 10 Manual 54 1880 2360 Auto UINT RWES Contro...

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