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2.  In order to service the water heater in the event the heat exchanger needs to be flushed from lime 

deposits, tee fittings with shut off valves and service connections to hoses should be installed.  

Also install a shut off valve to the hot water supply to isolate the service tee fittings.  A plumbing 

installation kit, which includes these fittings and a pressure relief valve, is available from your 

supplier.  Refer to piping diagrams (fig. 2-5) at the end of Section V. 

 

3.  Install a pressure relief valve on a tee connection from the hot water outlet piping from the water 

heater.  Refer to the piping diagrams (fig. 2-5) and the warning for the Pressure Relief Valve at 

the end of Section V on Water Connections. 

 

4.  In cold climates where piping can freeze during an extended power failure, drain solenoid valves 

should be installed on the cold and hot water supply lines to allow water to drain from the water 

heater when power is interrupted.  Refer to the piping diagram “Recommended Piping for Power 

Failure Freeze Protection” (fig. 3) at the end of this Water Connections Section and contact your

dealer if assistance is needed. 

 

5.  If this water heater is installed in a closed water supply system, such as the one having a back-

flow preventer in the cold water supply, provisions must be made to control thermal expansion.  

DO NOT

 operate this water heater in a closed system without provisions for controlling thermal 

expansion.  Warranties do not cover damages from thermal expansions such as pressure bulges 

and/or deformities.  Your water supplier or local plumbing inspector should be contacted on how 

to control this situation. 

 

6.  Purge the cold water line prior to connecting to the water heater to remove debris.  Debris will 

clog the mesh strainer of the inlet filter.  The inlet strainer prevents debris from damaging the flow 

sensor or clogging the coil.  It may need to be cleaned periodically and should be cleaned after 

the installation.  

DO NOT operate the water heater without the filter in place

 

7.  After installation of the water lines, open the main water supply valve and fill the water heater.  

While the water heater is filling, open several hot water faucets to allow air to escape from the 

water system.  When a steady stream of water flows through the faucets, close them and check 

all water connections for possible leaks. 

 

8.  This water heater may also be connected to a circulating pump or storage tank for increased flow 

capacity during high demand periods.  Refer to the suggested piping diagrams (fig. 4-5) at the 

end of Section V on Water Connections to be used as a guide. 

 

9.  Commercial installations may require more than one water heater piped together in a manifold to 

supply enough capacity for high temperature and high water flow applications.  Special controls 

are available from your 

Laars

 supplier for operating more than one water heater 

together.  These controls stage the operation of the water heaters for the flow rates and control 

the amount of flow through each water heater.  Order part# 239-44511-00 for the electronic 

manifold control for the first and second water heater and part# 239-44512-00 for the wiring 

harness for each additional water heater to be controlled.  Instructions are included with these 

parts.  Use the piping diagram in figure 5 in Section V as a guide.   

 

    

NOTICE

 

Take care when using pipe dope or Teflon tape to avoid clogging the inlet screen and water flow 

sensor.  Wipe off excess pipe dope from threads before connecting to the water heater. 

Commercial dishwashers will require either more than one water heater or a storage tank to supply a 

sufficient volume of hot water. 

 

 

 
 
 
 
 
 

Summary of Contents for Everhot IGE-199R Series

Page 1: ...ier call the fire department Installation and service must be performed by a qualified installer service agency or gas supplier WARNING If the information in these instructions is not followed exactly...

Page 2: ...installed in accordance with local codes In the absence of local codes it must be installed in compliance with the National Fuel Gas Code ANSI Z223 1 Latest Edition or in Canada CAN CGA B149 1 Natural...

Page 3: ...et piping of this water heater It is the responsibility of the installing contractor to see that all controls are correctly installed and are properly operating when the installation is complete DO NO...

Page 4: ...all a qualified service agency to inspect the appliance and to replace any part of the control system including gas controls which has been under water DO NOT attempt to use this water heater with any...

Page 5: ...e maximum flow is based upon a minimum water pressure of 30 PSI Flow Rate Gal Min 7 3 5 9 4 2 3 3 2 8 2 4 IGE 199R 10N IGE 199R 10X IGE 199C 5N 199 000 15 000 First Hour Supply Gal Hr 438 354 252 198...

Page 6: ...ximum input 0 9 Minimum input Venting System Forced Combustion external vent For Outdoor Installation Only Setpoint Temperature Without remote temperature control 140 F Commercial models 120 F Residen...

Page 7: ...kg and can be installed by 1 person The burners ignite within 3 seconds of water flow 1 2 gallon minute 1 9 L m minimum by direct spark ignition There is no standing pilot A variable speed combustion...

Page 8: ...ble Contact your gas supplier or plumbing professional for more information Liquefied petroleum gases propane gas is heavier than air and will remain at floor level if there is a leak Basements crawl...

Page 9: ...eat temperatures are necessary to obtain adequate booster output add an ASSE approved mixing valve for hot water supplied to fixtures UNPACKING INSPECT SHIPMENT carefully for any signs of damage 1 All...

Page 10: ...erhangs windows doors etc Also avoid locations where there is heavy water runoff from roofs Determine the proper height and location for the water heater to be installed Consider the water and gas con...

Page 11: ...3 ppm Up to 0 05 ppm Up to 5 ppm Lime Condition Warning Signal If the EVERHOT water heater is operated under hard water conditions without a water conditioner the error code LC may flash on the remote...

Page 12: ...ris Debris will clog the mesh strainer of the inlet filter The inlet strainer prevents debris from damaging the flow sensor or clogging the coil It may need to be cleaned periodically and should be cl...

Page 13: ...Recommended Piping for a Basic Installation Fig 2 13...

Page 14: ...illustration The drain solenoids are recommended for very cold climates to prevent water heater freeze damage where power failures from ice and windstorms occur The electrical connections for the two...

Page 15: ...Recommended Piping for a Circulation System Fig 4 15...

Page 16: ...Recommended Piping for Back up Storage System For hotels motels and other high flow applications Fig 5 Note The Primary Circulator for the water heating loop must be sized for 21 GPM 35 Ft Head 16...

Page 17: ...stall the pressure relief valve into a tee connection from the hot water outlet of the water heater Note Some models may already be equipped or supplied with an installed pressure relief valve Verify...

Page 18: ...uch as through improper testing of gas lines or emergency malfunction of the supply system the gas valve must be checked for safe operation Make sure that the outside vents on the supply regulators an...

Page 19: ...9 12 15 18 21 24 27 30 38 45 53 61 3 4 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 520 350 285 245 215 195 180 170 160 150 130 120 110 100 1 1 4 1050 730 590 500 440 400 370 350 320 305 275 250...

Page 20: ...around the plugs 7 Replace the front control panel Restore electrical power to the water heater NOTICE If the gas supply pressure is below the specified value check the gas piping to insure that it is...

Page 21: ...by local code then provide a three wire GFI grounding type receptacle within reach of the control box Provide a grounded line cord and connect to the black and white power supply and green ground scr...

Page 22: ...Wiring Diagram WARNING DO NOT adjust any dipswitch settings on PC board 22...

Page 23: ...Wiring Diagram Schematic 23...

Page 24: ...re for sanitizing purposes Always check water temperature by hand before entering the shower or bath The temperature may have been changed Test the temperature of the water with your hand or elbow bef...

Page 25: ...or the cable using a 1 4 6 4 mm drill bit 3 Run the cable from the control to the water heater or another control which ever is closer or more convenient 4 Remove the face plate from the remote contro...

Page 26: ...e setting is 140 F In addition the control will display fault codes in the event the water heater needs service Up to two additional optional remote controls may be purchased and installed if desired...

Page 27: ...ontrols with the power on to the water heater There are 120 volt terminals and wiring next to the remote control connections inside the unit All servicing and wiring must be performed by a qualified i...

Page 28: ...vice professional 1 Flooding to or above the level of the burner or controls 2 External firing 3 Damage 4 Firing without water 5 Sooting NEVER OPERATE THE WATER HEATER WITHOUT FIRST BEING CERTAIN IT I...

Page 29: ...ely call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department OPERATING INSTRUCTIONS 1 STOP Read the safety i...

Page 30: ...er lines A licensed plumbing professional or local plumbing authority should be consulted CAUTION This water heater when set at a lower temperature setting is not capable of producing hot water of suf...

Page 31: ...o 9 error codes if any stored in memory that has been experienced Any error codes will be displayed on the digital monitor in sequence starting with the most recent code 7 To display the water flow th...

Page 32: ...matically start heating water whenever a hot water faucet is opened The remote temperature control s will indicate hot water use with the green IN USE indicator 5 All controls can also display diagnos...

Page 33: ...any faucet in the system Be careful whenever using hot water to avoid scalding injury Certain appliances such as dishwashers and automatic clothes washers may require increased temperature water By se...

Page 34: ...yed Fault Remedy 10 Air supply or exhaust blockage Check for a restriction in the exhaust vent 11 No Ignition Check to make sure the gas supply is on to the water heater 12 Flame Failure grounding fai...

Page 35: ...Check the front vent outlet for any obstructions 4 All electric motors are permanently lubricated and do not need oiling Remove the combustion air blower and clean wheel and housing with soft brush or...

Page 36: ...ut the lime deposits Use the following procedure and diagram fig 13 to flush the heat exchanger and remove the lime scale 1 Disconnect power to the water heater 2 Close valves in the cold water inlet...

Page 37: ...erate the water heater To remedy this situation either increase the total water flow from the tap or using the remote temperature controller decrease the setpoint temperature of the water heater to th...

Page 38: ...SCHEMATIC DIAGRAM OF INTERNAL PARTS 38...

Page 39: ...SECTION X PARTS LIST Cabinet Note Can purchase additional controls for remote locations 39...

Page 40: ...Internal Components 40...

Page 41: ...Internal Components 41...

Page 42: ...Electrical Components 42...

Page 43: ...ber Front Plate 1 116 Spark Electrode 1 117 Flame Sense Rod 1 118 Electrode Gasket 1 119 Electrode Holder 1 120 Upper Combustion Chamber Gasket 1 122 Fan Casing Assembly 1 123 Blower Motor 1 127 Blowe...

Page 44: ...805 Screw 3 806 Screw 4 807 Washer 4 808 Screw 4 809 Screw 4 810 O Ring 3 813 O Ring 2 814 O Ring 2 815 O Ring 2 817 O Ring 1 818 Gasket 2 238 44959 00 Installation and Operating Instructions 1 239 4...

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