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Model DP Oil-Fired Heater

Page 11

SHOULD START THE OIL BURNER.

Check the operation of the burner. Make sure of

the proper air adjustment. Check the flame pattern and
temperature. The air shutter is factory set for 12%
C0

2

, but verify this after installation.

1.

Start the filter pump. Let it run for about five
minutes to free any trapped air.

2.

Set the thermostat well above the pool water
temperature.

3.

Turn the heater switch ON. If the burner motor
does not start right away, reset the manual
overload switches on the motor and primary
control. If the motor runs but the burner fails to
light, it may be necessary to bleed air from the
fuel line. See Step 5.

4.

Check the initial air adjustment (see Fig. 17).
Normally, the bulk air band (A) and the end air
shutter (B) should be partially open. It is factory
set for both indoor and outdoor installations, but
check it again after completing the installation by
measuring the C0

2

, It should be 12% C0

2

 with

zero smoke. Set a barometric draft control to
give .02" to .03" W.C. draft below the draft
control when the heater is installed indoors.

5.

When the heater is attached to a two-pipe
system, the fuel pump will automatically vent air
out of the fuel lines. If there is a lot of air, the
primary control may shut the burner down before
all the air has been purged. If this happens, wait
2 minutes, then press the reset button on the
primary control. Repeat this procedure until all
the air has been vented and the unit fires properly

(see NOTE below). If a one-pipe system is used,
it must be thoroughly purged of air using the vent
plug on the oil pump.

IMPORTANT: If there is no ignition after three

reset attempts, stop. Check for accumulated oil in the
firebox. Remove all unburned oil with dry rags before
continuing the restart procedure. If there is no oil
accumulated, try three more re-sets. If there is still no
ignition, have a qualified oil service technician bleed
the fuel line and check for ignition problems.

When the heater does fire, oil which is in the

firebox will cause considerable smoke as it burns off.

6.

Set the thermostat to the desired temperature.
Until the pool water reaches a temperature of
approximately 70°F (21°C), there may be
condensate on the heat exchanger. This will stop
after the water reaches the right temperature.

NOTE: The firebox in the heater is made from

the best high temperature material available. Starches
have been added to this material during the molding
process. When the heater is first fired, the starches
oxidize producing noticeable smoke. This will stop
after about an hour of operation.

If the heater is installed in an enclosed area, keep

all doors and windows open during the first two hours
of operation. After a long shutdown, there may be
some smoke-like emissions from the heater when it is
first fired. This condition will only last a few minutes.

3B. Setting the Time Clock

The most economical and trouble-free way of

operating a pool heater and filter system is to include a
time clock in the system for automatic cycling.

Adjust the stops on the time clock to provide a

single filter cycle every 24 hours.

The ON cycle should be at least 12 hours to

allow the filter system to properly clean the pool. Set
the ON cycle at least 4 to 6 hours before the pool is to
be used. During cold spells, the heater may have to be
on longer to maintain the proper pool temperature.

Remove all stops on the time clock during these

periods.

IMPORTANT: Run the heater continuously

during the initial warm-up period by removing all time
clock stops. If the pool temperature is going to be
maintained on standby temperature, operate the filter
pump until the water temperature reaches 70°F (21°C).
If the pool is going to be used for swimming, bring the
water up to swimming temperature before replacing the

Figure 17. Initial Air Adjustment.

Summary of Contents for DP2000

Page 1: ...or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT T...

Page 2: ...re 10 3B Setting the Time Clock 11 3C Winter Shutdown 12 3D Periodic Maintenance 12 SECTION 4 Maintenance 4A Trouble Shooting 12 4B Cleaning the Heat Exchanger 13 4C Trouble Shooting Guide 13 4D Opera...

Page 3: ...s and packages the heater before delivering it to the freight carrier Immediately file any claim for damage against the freight carrier 2B Assembly and Location Only use the XL 3 heater with pools fil...

Page 4: ...prove access for service and maintenance Make the change before locating and connecting the heater Follow these step by step instructions and Figure 3 to reverse the heat exchanger 1 Remove the contro...

Page 5: ...nd connect it to the header where the drain plug was removed 18 Replace the gap spacers siphon loop cover and rubber plugs and grommets 19 Install the T baffles on the gap spacers to match the screw h...

Page 6: ...ny change in the amount of draft in the combustion chamber can affect the flame characteristics An approved barometric draft control must be used on all indoor installations to maintain a clean and co...

Page 7: ...n on the decal on the end of the fuel unit Remove the large hex head fitting and insert the plug Figure 9 Combustion Air Indoor Installation Lift from bottom of Storage tank to Total Tubing Length All...

Page 8: ...aded 1 1 4 iron pipe or 1 1 2 copper tubing see Fig 12 Connect the pool heater between the pump and filter and the pool or spa If the system flow rate exceeds 60 gpm 228 lpm install a manual bypass va...

Page 9: ...warranty IMPORTANT 1 Provide the automatic chlorinator with an anti siphoningdevicetopreventchlorinesiphoning into the heater after the pump shuts off 2 Wire the electric chlorinator so it cannot ope...

Page 10: ...ol compartment The wirenut has a tag on it carrying wiring instructions Position the field installed wires away from the inner panel 2K Special Pressure Switch A special pressure switch is required if...

Page 11: ...ry three more re sets If there is still no ignition have a qualified oil service technician bleed the fuel line and check for ignition problems When the heater does fire oil which is in the firebox wi...

Page 12: ...y fouling the external heat exchanger passages causing incompletecombustion 3D Periodic Maintenance Oil the oil burner motor every six months Use SAE 30 non detergent motor oil in both holes Check the...

Page 13: ...Use a bottle brush to brush down between the tube fins toward the firebox The ash can be softened for easier removal by lightly dampening with a wet brush Do not let water get in the firebox 5 Reach...

Page 14: ...he piping the contacts in the heater pressure switch close 2 The heater thermostat calls for heat completing the circuit between the two thermostat terminals on the primary control of the oil burner 3...

Page 15: ...ing spark at the electrodes go to step 3 3 Lift the ignition transformer and make sure the motor rotates freely If it does not rotate freely replace the motor If the motor is internally binding replac...

Page 16: ...e heater will smoke Generally the C02 reading will be above 12 when not enough air is provided Lacking proper instruments a temporary fuel air adjustment can be made Close the end shutter and then slo...

Page 17: ...move one 2 000 ohm resistor wire from the primary control The primary should lock out on safety within 25 seconds 12 After the primary locks out the ohmmeter pointer should move to near the 50 mark on...

Page 18: ...KET COMPONENTS 49 Burner Tube Gasket All N0006600 50 Burner Support Bracket All 10392000 51 Burner Compartment Door 2000 10412203 51 Burner Compartment Door 3000 10412204 52 Fire Box Plug All T0020700...

Page 19: ...el DP Oil Fired Heater Page 19 51 53 52 1 49 50 63 62 29 26 46 44 47 34 12 13 20 21 11 4 22 30 33 32 25 27 37 36 25 29 55 54 56 57 58 59 60 8 9 5 7 6 30 64 29 18 39 40 42 15 19 31 24 17 23 43 45 61 48...

Page 20: ...eplacementofdefective parts and shall not include transportation to or from factory fieldlabor andconsequentialorincidentaldamages Ship inoperativepartsorcompleteheaterwithSerialNumberand purchasedate...

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