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using an Allen wrench. Check the instructions
attached to the fuel pump for proper fuel connections.
Compression fittings are not recommended.

See Table 1 for correct fuel line sizes. NEVER

USE TUBING SMALLER THAN 3/8" (1cm).

Water Pik Technologies provides an oil filter with

the
XL-3 heater. Install this filter using the fittings
provided for convenient servicing of the oil burner and
filter (see Fig. 11). Post a notice near the heater stating
filter service frequency.

Provide an approved, high quality shutoff valve

at the oil supply tank.

2F. Water Piping

2F-1. Water Connections

Connect the inlet and outlet piping to the

universal flange couplings on the heater as shown
below. The inlet and outlet ports on the heater are
clearly marked with arrows on top of the control
cover.

The flanged couplings accept either threaded iron

pipe, 1-1/2" NPT, unthreaded 1-1/4" iron pipe, or
1-1/2" copper tubing (see Fig. 12).

Connect the pool heater between the pump and

filter and the pool or spa. If the system flow rate
exceeds 60 gpm (228 lpm), install a manual bypass
valve between the heater inlet and outlet (see Fig. 15).
If the flow rate is below 60 gpm (228 lpm), the
automatic, built-in bypass valve will maintain the
proper flow through the heater.

If a manual bypass is required, adjust it using the

following procedure:

1.

Clean the filter.

2.

Install a thermometer in the 1/2" NPT threaded
opening in the front header casting as shown in
Fig. 13.

3

Close the manual bypass valve.

4.

Turn the heater switch to OFF, and run the filter
pump. Record the temperature.

5.

Turn the heater switch to ON, and turn the
thermostat high enough to call for heat.

6.

Gradually open the manual bypass valve until the
thermometer reads 11 to 14°F (6.1 to 7.8°C) for
the DP-2000 or 16 to 20°F (8.9 to 11.1°C) for
the DP-3000 above the temperature recorded in
Step 4.

Figure 11. Oil Filter Installation.

Figure 12. Water Connections.

Figure 13. Thermometer Placement.

Summary of Contents for DP2000

Page 1: ...or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT T...

Page 2: ...re 10 3B Setting the Time Clock 11 3C Winter Shutdown 12 3D Periodic Maintenance 12 SECTION 4 Maintenance 4A Trouble Shooting 12 4B Cleaning the Heat Exchanger 13 4C Trouble Shooting Guide 13 4D Opera...

Page 3: ...s and packages the heater before delivering it to the freight carrier Immediately file any claim for damage against the freight carrier 2B Assembly and Location Only use the XL 3 heater with pools fil...

Page 4: ...prove access for service and maintenance Make the change before locating and connecting the heater Follow these step by step instructions and Figure 3 to reverse the heat exchanger 1 Remove the contro...

Page 5: ...nd connect it to the header where the drain plug was removed 18 Replace the gap spacers siphon loop cover and rubber plugs and grommets 19 Install the T baffles on the gap spacers to match the screw h...

Page 6: ...ny change in the amount of draft in the combustion chamber can affect the flame characteristics An approved barometric draft control must be used on all indoor installations to maintain a clean and co...

Page 7: ...n on the decal on the end of the fuel unit Remove the large hex head fitting and insert the plug Figure 9 Combustion Air Indoor Installation Lift from bottom of Storage tank to Total Tubing Length All...

Page 8: ...aded 1 1 4 iron pipe or 1 1 2 copper tubing see Fig 12 Connect the pool heater between the pump and filter and the pool or spa If the system flow rate exceeds 60 gpm 228 lpm install a manual bypass va...

Page 9: ...warranty IMPORTANT 1 Provide the automatic chlorinator with an anti siphoningdevicetopreventchlorinesiphoning into the heater after the pump shuts off 2 Wire the electric chlorinator so it cannot ope...

Page 10: ...ol compartment The wirenut has a tag on it carrying wiring instructions Position the field installed wires away from the inner panel 2K Special Pressure Switch A special pressure switch is required if...

Page 11: ...ry three more re sets If there is still no ignition have a qualified oil service technician bleed the fuel line and check for ignition problems When the heater does fire oil which is in the firebox wi...

Page 12: ...y fouling the external heat exchanger passages causing incompletecombustion 3D Periodic Maintenance Oil the oil burner motor every six months Use SAE 30 non detergent motor oil in both holes Check the...

Page 13: ...Use a bottle brush to brush down between the tube fins toward the firebox The ash can be softened for easier removal by lightly dampening with a wet brush Do not let water get in the firebox 5 Reach...

Page 14: ...he piping the contacts in the heater pressure switch close 2 The heater thermostat calls for heat completing the circuit between the two thermostat terminals on the primary control of the oil burner 3...

Page 15: ...ing spark at the electrodes go to step 3 3 Lift the ignition transformer and make sure the motor rotates freely If it does not rotate freely replace the motor If the motor is internally binding replac...

Page 16: ...e heater will smoke Generally the C02 reading will be above 12 when not enough air is provided Lacking proper instruments a temporary fuel air adjustment can be made Close the end shutter and then slo...

Page 17: ...move one 2 000 ohm resistor wire from the primary control The primary should lock out on safety within 25 seconds 12 After the primary locks out the ohmmeter pointer should move to near the 50 mark on...

Page 18: ...KET COMPONENTS 49 Burner Tube Gasket All N0006600 50 Burner Support Bracket All 10392000 51 Burner Compartment Door 2000 10412203 51 Burner Compartment Door 3000 10412204 52 Fire Box Plug All T0020700...

Page 19: ...el DP Oil Fired Heater Page 19 51 53 52 1 49 50 63 62 29 26 46 44 47 34 12 13 20 21 11 4 22 30 33 32 25 27 37 36 25 29 55 54 56 57 58 59 60 8 9 5 7 6 30 64 29 18 39 40 42 15 19 31 24 17 23 43 45 61 48...

Page 20: ...eplacementofdefective parts and shall not include transportation to or from factory fieldlabor andconsequentialorincidentaldamages Ship inoperativepartsorcompleteheaterwithSerialNumberand purchasedate...

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