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Guardian

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农用牲畜棚舍育雏取暖器

用户手册  • Guardian

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空气验证开关 

安全装置,用于确定在开启燃气阀门前已

有适当的空气流。 

燃烧器

铸铁部件,用于引导燃气流动和提供燃料

点火的区域。

燃烧器节流孔

黄铜计量装置,用于以特定速率向燃烧器

供给燃气。

风机外壳

用于为实现高效率空气移动而压缩空气的

腔室。

风机叶轮

与马达和风机外壳合用的部件,通过吸取

育雏取暖器内的热空气并吹入室内来达到

供暖的目的(又称为鼠笼)。

拨片

不锈钢材质,位于育雏取暖器风机出风口

处,气压增大会向上旋转,从而和空气验

证开关啮合。在AW325型号中使用。

燃气控制阀

由低压调节器和电磁阀构成的装置,用于

控制供应燃烧器总成的燃气流。此控制带

有内置的燃气截流阀,用于在维护时把育

雏取暖器与其燃气供应隔离。

燃气软管

柔软的连接件,用于把燃气从棚舍供应管

路传送到育雏取暖器。

热室

育雏取暖器内的金属火箱,提供了燃烧器

火焰与助燃空气混合从而产生热量的地

方。

育雏取暖器部件功能

高限开关

与控制系统连线的安全装置,用于在发

生过热情况时切断通往燃气控制阀的电

路。

热表面点火器

自动点火控制系统上采用的电点火装

置。用表面温度而不是火花或火焰来点

燃燃气。

点火控制模块

控制育雏取暖器的点火序列和工作并监

视各安全装置。其主要维护功能之一,

在于电路板能够用该模块上的一个诊断

指示灯来诊断部件故障和火焰问题。取

决于所发生的部件故障类型,这个指示

灯将重复发出特定的闪光模式。

马达

电动装置,用于推动已预热空气通过育

雏取暖器和在特定区域内让热量循环。

把电能转换为机械能。

调压阀

任何燃气供应设备的心脏,用于在储罐

压力多变的情况下向育雏取暖器递送工

作压力。

传感器

又称为火焰杆或火焰探头,此装置与点

火模块来确认燃烧器火焰业已形成。

恒温器

用作自动开关的电装置,会对特定区域

的温度改变做出响应;其连线能够让恒

温器内的触点在温度升高或降低时分开

或闭合。

变压器

电控制装置,用于接收较高的输入电压

并产生较低的输出电压以操作某些控制

系统。

Summary of Contents for AW060

Page 1: ...com lbwhite L B White 411 Mason Street Onalaska WI USA 54560 001 608 783 5691 1 608 783 5691 1 608 783 6115 www lbwhite com L B White L B White 001 608 783 5691 customerservice lbwhite com Guardian A...

Page 2: ...Guardian www lbwhite com Guardian 2 4 5 6 9 11 11 12 12 12 13 13 14 15 16 16 17 17 18 18 19 19 19 20 21 22 AW060 AW100 AW250 29 AW325 30 31 AW060 32 33 AW100 34 35 AW250 36 37 AW325 38 39 40 0 610...

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Page 13: ...Guardian Guardian 13 1 6 1 6 6 ON OFF 2 3 4 5 5 15 6 20 40 15 15 1 5 1 2 3 4 5...

Page 14: ...Guardian www lbwhite com Guardian 14 1 2 a b c A B C 1 83 D 10 3 1 E 1 2...

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Page 17: ...Guardian Guardian 17 b 8 9a 9b AW060 AW100 AW250 9a 2 AW325 9b 9a 9b 10 1 11 2 AW060 AW100 6 AW250 325 3...

Page 18: ...Guardian www lbwhite com Guardian 18 3 4 5 10 11 1 12 2 3 4 1 12 12 2 3 13 13...

Page 19: ...Guardian Guardian 19 14 IND 220 L1 220 HSI 220 HSIG L2 W 24 PSI 24 FSI GV 24 PSO 24 FSG C 14 15 220 24 24 16 16...

Page 20: ...Guardian www lbwhite com Guardian 20 1 17 17 18 2 19 3 17 18 19 4 A 1 9 2 3 4 B 1 20 3 16...

Page 21: ...Guardian Guardian 21 20 ON OFF 2 3 4 C 1 2 D 3 4 21 21 D 1 2 3 4...

Page 22: ...Guardian www lbwhite com Guardian 22 08507 00764 LED LED 24 LED A 25 B 2 2 25 C 25 D 26 E 27 F 28 G 28 H 28...

Page 23: ...Guardian Guardian 23 L1 24 24 24 W PSI 24 IND 220 24 PSO 220 15 24 24 GV 24 24 20 15 15 3...

Page 24: ...Guardian www lbwhite com Guardian 24 W 24 24 24...

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Page 26: ...Guardian www lbwhite com Guardian 26 IND 220 PSI 24 24 PSO...

Page 27: ...Guardian Guardian 27 GV 24 24 12 19 HSI 220 A B...

Page 28: ...Guardian www lbwhite com Guardian 28 HSI...

Page 29: ...OID WIRING ERRORS BROOD HEATER MALFUNCTION CHECK FOR PROPER OPERATION AFTER SERVICING NUETRAL R ELECTRICAL CONNECTION DIAGRAM ELECTRICAL LADDER DIAGRAM IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE...

Page 30: ...Guardian www lbwhite com Guardian 30 AW325...

Page 31: ...Guardian Guardian 31 AW325...

Page 32: ...Guardian www lbwhite com Guardian 32 AW060...

Page 33: ...2 NPT x 1 2 NPS 550 20714 3 1 2 NPT x 1 2 NPS 500 25873 4 522076 573216 522078 5 570225 570226 7 573762 8 572412 9 503933 10 2 570211 11 573375 13 12 573232 13 13 573374 13 14 570045 15 509298 16 5719...

Page 34: ...Guardian www lbwhite com Guardian 34 AW100...

Page 35: ...14 3 1 2 NPT x 1 2 NPS 500 25873 4 522076 573216 522078 5 572410 573012 7 573762 8 572412 9 573099 10 2 570211 11 573369 13 12 573373 13 13 573372 13 14 570045 15 509298 16 571900 17 570002 18 220 240...

Page 36: ...Guardian www lbwhite com Guardian 36 AW250...

Page 37: ...714 3 1 2 NPT x 1 2 NPS 500 25873 4 522076 522078 573186 5 570053 570054 6 573762 8 520139 9 570211 10 505566 11 509298 12 571900 13 LED 570002 14 570110 15 220 240 50 1 571902 220 240 60 1 572334 16...

Page 38: ...Guardian www lbwhite com Guardian 38 AW325...

Page 39: ...NPS 500 25873 4 570161 570162 5 522189 573492 522190 7 573762 8 570006 9 570211 10 505566 11 08075 12 572665 13 LED 570002 14 572503 15 573518 16 573521 17 570252 18 570228 19 509298 20 570389 21 5704...

Page 40: ...White 12 12 12 12 L B White L B White L B White http www lbwhite com product registration L B White 001 608 783 5691 L B White customerservice lbwhite com Service 411 Mason Street Onalaska WI 54650 0...

Page 41: ...ations You have purchased the finest agricultural building brood heater available Your new L B White brood heater incorporates the benefits from the most experienced manufacturer of brood heating prod...

Page 42: ...fice 20 Gas Pressure Checks 21 Troubleshooting Guide 22 Electrical Connection and Ladder Diagram AW060 AW100 AW250 29 Electrical Connection and Ladder Diagram AW325 30 Heater Component Function 31 Par...

Page 43: ...TY DAMAGE OR LOSS FROM FIRE OR EXPLOSION ASPHYXIATION DUE TO LACK OF ADEQUATE AIR SUPPLY OR CARBON MONOXIDE POISONING ELECTRICAL SHOCK READ THIS OWNER S MANUAL BEFORE INSTALLING OR USING THIS PRODUCT...

Page 44: ...ater for purpose of Input Adjustment kPa mbar Inches W C Propane Gas Max 3 40 34 0 13 5 Min 2 74 27 4 11 0 Natural Gas Max 3 40 34 0 13 5 Min 1 75 17 5 7 0 Butane Propane Max 3 40 34 0 13 5 Min 2 74 2...

Page 45: ...nterior of either the burner end or motor end door This manual will instruct you in the operation and care of your unit Have your qualified installer review this manual with you so that you fully unde...

Page 46: ...and natural gas Local gas dealers will be more than happy to give you a scratch and sniff pamphlet Use it to become familiar with the fuel gas odor Smoking can decrease your ability to smell Being ar...

Page 47: ...ling the proper equipment and selecting proper pipe and tank size to be used This must be done in accordance with all local state and national codes as well as the manufacturer s requirements 2 All in...

Page 48: ...nded electrical supply using the ground lead in the power cord Failure to use a properly grounded electrical supply can result in electrical shock personal injury or death 14 Hot surface ignition broo...

Page 49: ...starting installation and perform gas leak test after completion of installation Do not force the gas control knob Use only your hand to turn the gas control knob Never use any tools If the knob will...

Page 50: ...s pressure upon installation of the brood heater 14 Light accordance to instructions on the brood heater or within owner s manual 15 It is extremely important to use the proper size and type of gas su...

Page 51: ...3 See Fig 3 for typical indoor installation In any animal confinement building consideration must be given to making sure the brood heater is located away from the livestock so that livestock cannot k...

Page 52: ...he black lead of the thermostat kit to the 24 volt output terminal of the transformer Sediment Trap Assembly WARNING Electrical Shock Hazard Disconnect the electrical supply before con necting the the...

Page 53: ...od heater for assistance in troubleshooting Only qualified and properly trained personnel shall service or repair the brood heater 5 On a call for heat the motor will start up and run for five 5 secon...

Page 54: ...ake sure the burner air inlet venturi ports and the throat of the casting are free of dust accumulation and the area between the heat chamber top and inside case is also free of dust Additionally the...

Page 55: ...ure that none are cut torn or otherwise damaged Any damaged markings must be replaced immediately by contacting L B White Co Inc Markings are available at no cost Inspect gas hoses for nicks cuts or c...

Page 56: ...ce maintenance or cleaning Failure to follow this warning will result in burns causing injury WARNING Fire and Explosion Hazard Do not disassemble or attempt to repair any brood heater components or g...

Page 57: ...t switch for the purpose of over heat protection The high limit switch is located on the heat chamber see Fig 10 AW250 shown It is connected between the ignition control and the gas control valve The...

Page 58: ...2 for disassembly 2 Position the replacement igniter so its lip and mount ing slot align to igniter bracket 3 Reassemble remaining parts 4 Tighten the mounting screw snugly HIGH LIMIT SWITCH Do not ov...

Page 59: ...VAC return from air proving switch back to control FSG Ground of flame sensor C Ground for control Also refer to Operation Sequence within this manual as needed to understand operation of the ignition...

Page 60: ...e heater or page 4 in this manual for specific pressures to be used in conjunc tion with this procedure Gas pressure measured at the inlet to the gas valve is Inlet Pressure and gas pressure measured...

Page 61: ...then the regulator controlling gas pressure to the brood heater requires adjustment 4 If the inlet pressures are correct and the burner manifold pressure does not agree with that specifed on the datap...

Page 62: ...uring a call for heat Understanding the operation sequence of the ignition module and related components is essential as it will relate di rectly to problem solving provided by the flow charts WARNING...

Page 63: ...nition control restarts the fan motor while sending 24 VAC to air proving switch Switch closes and 24 volts are returned back to control Ignition control send 24 volts from terminal GV to high limit s...

Page 64: ...tive ignition control Is proper voltage sup plied to heater Does transformer re duce incoming voltage to 24 volts Is 24 volts delivered to thermostat Is thermostat set above room temperature No No No...

Page 65: ...ting its third final trial for ignition If ignition is not achieved after the third trial the heater will lock out and the ignition control module will present the three time flash pattern Either recy...

Page 66: ...ng Is fan wheel loose on motor shaft Is fan wheel plugged with dirt Is there an obstruction in blower oulet prevent ing air proving swtich closure Defective air proving switch Replace swtich Defective...

Page 67: ...esent replace ignition control Provide proper pres sure to heater and check with a gauge Contact electrician System must be gounded for proper operation Is proper burner manifold pres sure read at out...

Page 68: ...er Six Times If HSI board does not reset then replace the board Internal board fault Have qualified electrician check power source for power quality problems Frequency line noise or line spikes See Fl...

Page 69: ...ELECTRICAL CONNECTION DIAGRAM WHEN SERVICING TO AVOID WIRING ERRORS BROOD HEATER MALFUNCTION CHECK FOR PROPER OPERATION AFTER SERVICING NUETRAL R ELECTRICAL CONNECTION DIAGRAM ELECTRICAL LADDER DIAGRA...

Page 70: ...Guardian Agricultural Animal Confinement Building Heaters www lbwhite com Owner s Manual Guardian 30 Electrical Connection Ladder Diagram AW325...

Page 71: ...tch Safety device wired into the control system which is used to break an electrical circuit to the gas control valve in event of overheat situation Brood Heater Component Function Hot Surface Igniter...

Page 72: ...Guardian Agricultural Animal Confinement Building Heaters www lbwhite com Owner s Manual Guardian 32 Service Parts Identification Schematic AW060...

Page 73: ...216 Natural gas 522078 5 Burner orifice Propane Butane Propane 570225 Natural Gas 570226 7 Igniter hot surface 573762 8 Flame sensor 572412 9 High limit switch 503933 10 Screws and spacers for burner...

Page 74: ...Guardian Agricultural Animal Confinement Building Heaters www lbwhite com Owner s Manual Guardian 34 Service Parts Identification Schematic AW100...

Page 75: ...ane Propane 572410 Natural Gas 573012 7 Igniter hot surface 573762 8 Flame sensor 572412 9 High limit switch 573099 10 Screws and spacers for burner mounting 2 each 570211 11 Case assembly 573369 13 1...

Page 76: ...Guardian Agricultural Animal Confinement Building Heaters www lbwhite com Owner s Manual Guardian 36 Service Parts Identification Schematic AW250...

Page 77: ...e 570053 Natural Gas 570054 6 Igniter 573762 8 Flame Sensor 520139 9 Screws and Spacers for Burner Mounting 2 each 570211 10 High Limit Switch 505566 11 Ignition Control 509298 12 Transformer 571900 1...

Page 78: ...Guardian Agricultural Animal Confinement Building Heaters www lbwhite com Owner s Manual Guardian 38 Service Parts Identification Schematic AW325...

Page 79: ...for Burner Mounting 2 each 570211 10 High limit switch 505566 11 Spacers high limit switch 08075 12 Wires high limit heat switch brown 47 in 572665 13 Window w O ring 570002 14 Harness hot surface ig...

Page 80: ...ll other warranties including any implied warranties or merchantability or fitness for a particular purpose are expressly disclaimed In the event any implied warranty is not hereby effectively disclai...

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